ALLIANCE A135 ARIES, A180 ARIES, A105, IA80 ARIES, A80 ARIES Installation Operation & Maintenance

...
Page 1
Washer-Extractors
Cabinet Hardmount
Refer to Page 8 for Model Identification
Installation/Operation/Maintenance
Original Instructions Keep These Instructions for Futur
(If this machine changes ownership, this manual must accompany machine.)
e Reference.
Part No. D1634ENR4
January 2016
Page 2
Page 3
Table of Contents
Safety Information..................................................................................5
Explanation of Safety Messages....................................................................... 5
Important Safety Instructions........................................................................... 5
Safety Decals................................................................................................. 7
Operator Safety.............................................................................................. 7
Introduction........................................................................................... 8
Model Identification........................................................................................8
Delivery Inspection.........................................................................................8
Replacement Parts ......................................................................................... 8
Customer Service............................................................................................9
Specifications and Dimensions.............................................................. 10
General Specifications...................................................................................10
Machine Dimensions.....................................................................................15
Mounting Bolt Hole Locations – 8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L and 14
kg / 30 lb. / 135L; 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70
lb. / 280 L with 100 G Extraction................................................................17
Mounting Bolt Hole Locations – 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and
28 kg / 70 lb. / 280 L with 175 G Extraction; 35 kg / 80 lb. / 332 L and 52 kg /
115 lb. / 520 L...........................................................................................18
Floor Mounting Layout .................................................................................19
Installation........................................................................................... 20
Pallet Removal............................................................................................. 20
Machine Installation......................................................................................21
Machine Foundation and Pad Installation.....................................................21
Machine Installation on Floor or Steel Base................................................. 23
Drain Connection..........................................................................................25
Drain Valve...............................................................................................26
Drain Pump, 8 kg / 20 lb. / 80 L Models...................................................... 29
Water Connection Requirements.....................................................................30
Water Reuse Connection............................................................................ 31
Reused Water Treatment............................................................................ 32
Water Reuse Tank Properties...................................................................... 32
Electrical Installation Requirements................................................................33
Residual Current Device (RCD) - Models Outside of North America............. 34
Supply Protection Device...........................................................................34
Supply Cable............................................................................................ 35
Machine Protective Earth Connection and Equipotential Bonding.................. 37
Input Power Conditioning..............................................................................38
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3 Part No. D1634ENR4
Page 4
Input Voltage Requirements........................................................................38
Circuit Breakers and Quick Disconnects......................................................... 38
Connection Specifications..............................................................................39
Single Phase Connection............................................................................39
Three Phase Connection.............................................................................39
Phase Adder..............................................................................................40
Thermal Overload Protector....................................................................... 40
Electrical Specifications.............................................................................40
Steam Requirements (Steam Heat Option Only)...............................................50
Steam Valve Installation.............................................................................51
Supply Dispensing........................................................................................ 51
Connection of External Liquid Supplies.......................................................... 51
Electrical Connection of External Liquid Soap Supply System.......................... 52
Operation............................................................................................. 53
Operating Instructions................................................................................... 53
Power Cut.................................................................................................... 54
Automatic Door-lock Unlocking Module........................................................ 54
Maintenance......................................................................................... 55
Maintenance.................................................................................................55
Daily........................................................................................................... 55
Beginning of Day...................................................................................... 55
End of Day............................................................................................... 55
Quarterly......................................................................................................56
Every 6 Months............................................................................................ 56
Care of Stainless Steel...................................................................................58
Disposal of Unit.................................................................................... 59
Disconnecting the Machine............................................................................59
Disposal of Unit............................................................................................59
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4 Part No. D1634ENR4
Page 5
Safety Information
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to in­form the reader of specific procedures where minor machine damage will occur if the procedure is not fol­lowed.
NOTE: The word “NOTE” is used to communicate in­stallation, operation, maintenance or servicing informa­tion that is important but not hazard related.
Important Safety Instructions
WARNING
To reduce the risk of fire, electric shock, serious in­jury or death to persons when using your washer, follow these basic precautions:
W023
Read all instructions before using the washer.
Install the washer according to the INSTALLATION instruc­tions. Refer to the Earthing (grounding) instructions in the IN­STALLATION manual for the proper earthing (grounding) of the washer. All connections for water, drain, electrical power and earthing (grounding) must comply with local codes and be made by licensed personnel when required. It is recom­mended that the machine be installed by qualified technicians.
Do not install or store the washer where it will be exposed to water and/or weather.
To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-clean­ing solvents, flammable chemicals, thinners, or other flamma­ble or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself.
Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several mi­nutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.
To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the elec­trical power source.
Do not allow children to play on or in the washer. Close su­pervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young chil­dren should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances.
DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an immi­nently hazardous situation that, if not avoided, will cause se­vere personal injury or death.
Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls.
Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the ma­chine. This could result in serious damage to the basket or tub.
Use only low-sudsing, no-foaming types of commercial deter­gent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer’s instruc-
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5 Part No. D1634ENR4
Page 6
Safety Information
tions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times [preferably in a locked cabinet].
Do not use fabric softeners or products to eliminate static un­less recommended by the manufacturer of the fabric softener or product.
To avoid machine corrosion and component failure, do not use corrosive chemicals in the machine. Warranty claims rela­ted to damage caused by corrosive chemicals will be denied.
Always follow the fabric care instructions supplied by the tex­tile manufacturer.
Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped.
Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running.
Do not attach anything to the supply dispenser's nozzles, if applicable. The air gap must be maintained.
Do not operate the machine without the water reuse plug or water reuse system in place, if applicable.
Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day.
Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have wash­er checked by a qualified service person.
DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 10 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter remains charged with high voltage for some time after power­ing OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death. Before starting inspection of the inverter, check for residual voltage across main circuit terminals + and -. This voltage must be below 30 VDC before the servicer can access the inverter for inspection.
Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-mainte­nance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water sup­plies before attempting any service.
Disconnect the power by turning off the circuit breaker or by unplugging the machine. Replace worn power cords.
Before the washer is removed from service or discarded, re­move the door to the washing compartment.
Failure to install, maintain, and/or operate this washer accord­ing to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.
NOTE: The WARNING and IMPORTANT SAFETY IN­STRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Observe and be aware of other labels and pre­cautions that are located on the machine. They are in­tended to provide instruction for safe use of the ma­chine. Common sense, caution and care must be exer­cised when installing, maintaining, or operating the washer.
Always contact your dealer, distributor, service agent or the man­ufacturer on any problems or conditions you do not understand.
NOTE: For European Union member states only: Elec­trical safety of the washers described in this manual is in compliance with the requirements of the European standard EN60204-1.
DANGER
Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait ten (10) minutes before servicing.
W911
WARNING
Dangerous voltages are present inside the machine. Only qualified personnel should attempt adjustments and troubleshooting. Disconnect power from the ma­chine before removing any cover and guards, and before attempting any service procedures.
W736
WARNING
Machine installations must comply with minimum specifications and requirements stated in the appli­cable Installation Manual, any applicable municipal building codes, water supply requirements, electrical wiring regulations and any other relevant statutory regulations. Due to varied requirements and applica­ble local codes, this machine must be installed, ad­justed, and serviced by qualified maintenance per­sonnel familiar with applicable local codes and the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury, property damage, and/or equip­ment damage, and will void the warranty.
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W820
6 Part No. D1634ENR4
Page 7
IMPORTANT: Ensure that the machine is installed on a level floor of sufficient strength. Ensure that the recom­mended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.
WARNING
Safety Information
WARNING
NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in se­rious injury.
SW012
Never touch internal or external steam pipes, con­nections, or components. These surfaces can be ex­tremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.
SW014
WARNING
Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or prop­erty damage.
W703
WARNING
NEVER INTERFERE WITH THE SETTING OF THE DOOR HANDLE. NEVER TRY TO MODIFY THE SET­TING OR REPAIR THE HANDLE! ANY INTERFER­ENCE WITH ITS SETTING MAY LEAD TO SERIOUS RISK FOR THE OPERATOR! A DAMAGED OR INCOR­RECTLY FUNCTIONING DOOR HANDLE MUST AL­WAYS BE IMMEDIATELY REPLACED WITH A NEW ORIGINAL PART.
C014
The following maintenance checks must be performed daily:
1. Verify that all warning labels are present and legible, replace as necessary.
2. Check door interlock before starting operation of the ma­chine:
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while a cycle is in progress. The
door should not open.
If the door lock and interlock are not functioning properly, dis­connect power and call a service technician.
3. Do not attempt to operate the machine if any of the following conditions are present:
a. The door does not remain securely locked during the en-
tire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly grounded circuit.
Do not bypass any safety devices in the machine.
WARNING
Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.
W728
Safety Decals
Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the oper­ator or service technician.
Use manufacturer-authorized spare parts to avoid safety hazards.
Operator Safety
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Page 8
Introduction
Model Identification
Information in this manual is applicable to these models:
Introduction
Models
A105
A105_ARIES
A135
A135_ARIES
A180
A180_ARIES
A80
A80_ARIES
IA80_ARIES
IA80_ARIES-ELITE
IA105_ARIES
IA105_ARIES-ELITE
IA135_ARIES
IA135_ARIES-ELITE
IA180_ARIES
IA180_ARIES-ELITE
IA240_ARIES
IAB180J
IAB180R
IAG080J
IAG080R
IAG105J
IAG105R
IAG135J
IAG135R
IAG180J
IAG180R
IAG240J
IAG240R
IAG280J
IAG280R
IAG332J
IAG332R
IAG520J
IAU080J
IAU080R
IAU105J
IAU105R
IAU135J
IAU135R
IAU180J
IAU180R
IAU240J
IAU240R
IAU280J
IAU280R
IAU332J
IAU332R
IAU520J
IAU520R
IAW080J
WMA103E
WMA103E_ARIES
WMA123E
WMA123E_ARIES
WMA153E
WMA153E_ARIES
WMA203E
WMA203E_ARIES
WMA253E
WMA253E_ARIES
WMA303E
WMA303E_ARIES
WMA403E
WMA403E_ARIES
WMA73E
WMA73E_ARIES
WMA83E
IA240_ARIES-ELITE
IA280_ARIES
IA280_ARIES-ELITE
IA332_ARIES
IA332_ARIES-ELITE
IA520_ARIES
IA520_ARIES-ELITE
IAG520R
IAGU080J
Delivery Inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If signs of possible damage are evident, have the carrier note the condition on the shipping pa­pers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.
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IAW080R
IAW105J
IAW105R
IAW135J
IAW135R
IAW180J
IAW180R
IAW240J
IAW240R
WMA83E_ARIES
Replacement Parts
If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laun­dry Systems at +1 (920) 748-3950 for the name and address of the nearest authorized parts distributor.
8 Part No. D1634ENR4
Page 9
Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1 (920) 748-3121 Ripon, Wisconsin Alliance International: +32 56 41 20 54 Wevelgem, Belgium
Introduction
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9 Part No. D1634ENR4
Page 10
Specifications and Dimensions
General Specifications
Specifications and Dimensions
8 kg /
20 lb. / Specifi­cations
Overall Dimensions
Overall width, in. [mm]
Overall height, in. [mm]
Overall depth, in. [mm]
Weight and Shipping Information
Net weight, lbs. [kg] (100G)
80 L
Models
25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73
43.89 [1115]
30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73
298 [135] 375 [170] 419 [190] 563 [255] 606 [275] 639 [290] 904 [410] 1146 [520]
11 kg / 25 lb. / 105 L Models
48.22 [1225]
14 kg / 30 lb. / 135 L Models
48.22 [1225]
18 kg / 40 lb. / 180 L Models
55.51 [1410]
24 kg / 55 lb. / 240 L Models
55.51 [1410]
[1060]
28 kg / 70 lb. / 280 L Models
55.51 [1410]
44.68 [1135]
35 kg / 80 lb. / 332 L Models
[1060]
59.05 [1500]
40.55 [1030]
52 kg / 115 lb. / 520 L Models
41.73 [1060]
59.05 [1500]
51.77 [1315]
Net weight, lbs. [kg] (150G)
Net weight, lbs. [kg] (175G)
Shipping weight, lbs. [kg](100G)
Shipping weight, lbs. [kg](150G)
Shipping weight, lbs. [kg](175G)
N/A N/A N/A N/A N/A N/A 904 [410] N/A
298 [135] 375 [170] 419 [190] 695 [315] 728 [330] 783 [355] N/A N/A
320 [145] 408 [185] 441 [200] 595 [270] 639 [290] 672 [305] 992 [450] 1257 [570]
N/A N/A N/A N/A N/A N/A 1147 [520] N/A
320 [145] 408 [185] 441 [200] 739 [335] 783 [355] 849 [385] N/A N/A
Table continues...
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10 Part No. D1634ENR4
Page 11
Specifications and Dimensions
8 kg /
20 lb. / Specifi­cations
Shipping dimensions (WxDxH), in. [mm]
80 L
Models
27.95 x
32.87 x
49.02 [710 x 835 x 1245]
Wash Cylinder Information
Cylinder
20.87 [530] 24.40 [620] 24.40 [620] 29.53 [750] 29.53 [750] 29.53 [750] 35.98 [914] 35.98 [914] diameter in. [mm]
Cylinder
13.78 [350] 13.78 [350] 17.72 [450] 16.14 [410] 21.46 [545] 24.41 [620] 19.88 [505] 31.10 [790] depth in. [mm]
Cylinder volume ft
2.6 [75] 3.7 [105] 4.8 [135] 6.4 [180] 8.5 [240] 9.9 [280] 11.7 [332] 20.47 [520]
3
[l]
11 kg / 25 lb. / 105 L Models
31.50 x
32.87 x
53.35 [800 x 835 x 1355]
14 kg / 30 lb. / 135 L Models
31.50 x
37.40 x
53.35 [800 x 950 x 1355]
18 kg / 40 lb. / 180 L Models
36.42 x
38.19 x
61.02 [925 x 970 x 1550]
24 kg / 55 lb. / 240 L Models
36.42 x
44.49 x
61.02 [925 x 1130 x 1550]
28 kg / 70 lb. / 280 L Models
36.42 x
46.85 x
61.02 [925 x 1190 x 1550]
35 kg / 80 lb. / 332 L Models
43.31 x
43.31 x
66.93 [1100 x 1100 x 1700]
52 kg / 115 lb. / 520 L Models
43.31 x
54.53 x
66.93 [1100 x 1385 x 1700]
Door Opening Information
Door open-
13 [330] 16.14 [410] 16.14 [410] 18.11 [460] 18.11 [460] 18.11 [460] 19.84 [504] 19.84 [504] ing size, in. [mm]
Height of
13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] door bot­tom above floor, in. [mm]
Drive Train Information
Number of
1 1 1 1 1 1 1 1 motors in drive train
Motor Size,
0.67 [0.5] 0.67 [0.5] 1 [0.75] 1 [0.75] 1.48 [1.1] 1.5 [2.01] 2.95 [2.2] 5.36 [4] hp [kW] (100G)
Motor Size,
N/A N/A N/A N/A N/A N/A 2.95 [2.2] N/A hp [kW] (150G)
Motor Size,
0.67 [0.5] 0.67 [0.5] 1 [0.75] 1.48 [1.1] 2.01 [1.5] 2.01 [1.5] N/A N/A hp [kW] (175G)
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11 Part No. D1634ENR4
Page 12
Specifications and Dimensions
Specifi­cations
Motor Size,
0.67 [0.5] 0.74 [0.55] 1 [0.75] 1.48 [1.1] 2.01 [1.5] 2.01 [1.5] N/A N/A hp [kW] (200G)
Cylinder Speeds
Wash,
50 46 46 42 42 42 38 38
RPM
Extraction,
580 540 540 490 490 490 440 440 RPM (100G)
Extraction,
N/A N/A N/A N/A N/A N/A 540 N/A RPM (150G)
Extraction,
770 710 710 645 645 645 N/A N/A RPM (175G)
8 kg / 20 lb. / 80 L Models
11 kg / 25 lb. / 105 L Models
14 kg / 30 lb. / 135 L Models
18 kg / 40 lb. / 180 L Models
24 kg / 55 lb. / 240 L Models
28 kg / 70 lb. / 280 L Models
35 kg / 80 lb. / 332 L Models
52 kg / 115 lb. / 520 L Models
Heating
Electric, kW
Steam, psi [bar]
Hot water, °F [°C]
Noise Emissions
Wash se­quence, dB (100 G)
Wash se­quence, dB (150 G)
Wash se­quence, dB (175 G)
Extract se­quence, dB (100G)
6 / 9 (4.6) 6 / 9 / 12 9 / 12 12 / 18 18 21.9 27 40.6
15-116
[1-8]
15-116 [1-8]
15-116 [1-8]
15-116 [1-8]
15-116 [1-8]
15-116 [1-8]
15-116 [1-8]
15-116 [1-8]
90 [194] 90 [194] 90 [194] 90 [194] 90 [194] 90 [194] 90 [194] 90 [194]
49 49 50 48 50 50 50 50
N/A N/A N/A N/A N/A N/A 50 N/A
49 49 50 50 50 50 N/A N/A
53 53 65 55 65 65 65 65
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12 Part No. D1634ENR4
Page 13
Specifications and Dimensions
Specifi­cations
Extract se-
N/A N/A N/A N/A N/A N/A 65 N/A quence, dB (150G)
Extract se-
53 53 65 65 65 65 N/A N/A quence, dB (175G)
Floor Load Data
Maximum
427 [1.9] 495 [2.2] 607 [2.7] 764 [3.4] 877 [3.9] 944 [4.2] 1461 [6.5] 1888 [8.4] static load on floor, lbs. [kN] (100G)
Maximum
N/A N/A N/A N/A N/A N/A 1461 [6.5] N/A static load on floor, lbs. [kN] (150G)
8 kg / 20 lb. / 80 L Models
11 kg / 25 lb. / 105 L Models
14 kg / 30 lb. / 135 L Models
18 kg / 40 lb. / 180 L Models
24 kg / 55 lb. / 240 L Models
28 kg / 70 lb. / 280 L Models
35 kg / 80 lb. / 332 L Models
52 kg / 115 lb. / 520 L Models
Maximum static load on floor, lbs. [kN] (175G)
Maximum dynamic load on floor, lbs. [kN] (100G)
Maximum dynamic load on floor, lbs. [kN] (150G)
Maximum dynamic load on floor, lbs. [kN] (175G)
427 [1.9] 495 [2.2] 607 [2.7] 899 [4.0] 1012 [4.5] 1101 [4.9] N/A N/A
360 ± 337
[1.6 ± 1.5]
N/A N/A N/A N/A N/A N/A 1191
427 ± 450 [1.9 ± 2.0]
495 ± 562 [2.2 ± 2.5]
607 ± 719 [2.7 ± 3.2]
674 ± 967 [3.0 ± 4.3]
719 ± 1124 [3.2 ± 5.0]
1191 ± 1866 [5.3 ± 5.5]
1506 ± 1843 [6.7 ± 8.2]
N/A ± 1866 [5.3 ± 8.3]
360 ± 562 [1.6 ± 2.5]
427 ± 764 [1.9 ± 3.4]
495 ± 989 [2.2 ± 4.4]
764 ± 1259 [3.4 ± 5.6]
832 ± 1664 [3.7 ± 7.4]
877 ± 1956 [3.9 ± 8.7]
N/A N/A
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13 Part No. D1634ENR4
Page 14
Specifications and Dimensions
Specifi­cations
Frequency of dynamic load, Hz (100G)
Frequency of dynamic load, Hz (150G)
Frequency of dynamic load, Hz (175G)
General Data
Ambient Tempera­ture, °F [°C]
8 kg / 20 lb. / 80 L Models
11 kg / 25 lb. / 105 L Models
14 kg / 30 lb. / 135 L Models
18 kg / 40 lb. / 180 L Models
24 kg / 55 lb. / 240 L Models
28 kg / 70 lb. / 280 L Models
35 kg / 80 lb. / 332 L Models
52 kg / 115 lb. / 520 L Models
9.7 8.9 8.9 8.2 8.2 8.2 9 7.4
N/A N/A N/A N/A N/A N/A 9 N/A
12.8 11.8 11.8 10.8 10.8 10.8 N/A N/A
41-95 [5-35]
Relative Humidity
Height above sea level ft. [m]
Storage Tempera­ture, °F [°C]
30%-90% without condensation
up to 3280 [up to 1000]
34-131 [1-55]
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Page 15
Machine Dimensions
1
A
B
C
D
E
F
2
3
G
H
I
J
K
L
M
N
O
P
Q
R
S
4
5
6
7
8
9
10
11
121314 15 16
17
18
19
20
21
22
CHM2465N_SVG
Specifications and Dimensions
1. Control panel
2. Soap dispenser
3. Centralstop button
4. Steam connection
5. Air relieve
6. Liquid soap connection
7. Recyled water inlet
8. Steam valve connection
9. Recycled water valve cable inlet
10. Cold water inlet, soft
11. Cold water inlet, hard
12. Electrical connection
13. Hot water inlet
14. Main switch
15. Heating change-over switch
16. Liquid soap pump eletrical connection
17. Fuses
18. USB port
19. PC programming connection
20. Discharge water cable inlet
21. Drain valve - 3 in. 76 mm
22. Drain valve - 3 in. 76 mm (80 and 115 lb. [332 and 520 L] Models only)
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Figure 1
15 Part No. D1634ENR4
Page 16
Specifications and Dimensions
8 kg / 20 lb. / 80 L
Models, Specifi­cation
in.
[mm]
A 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73
11 kg / 25 lb. / 105 L Models, in. [mm]
14 kg / 30 lb. / 135 L Models, in. [mm]
18 kg / 40 lb. / 180 L Models, in. [mm]
24 kg / 55 lb. / 240 L Models, in. [mm]
28 kg / 70 lb. / 280 L Models, in. [mm]
35 kg / 80 lb. / 332 L Models, in. [mm]
[1060]
52 kg / 115 lb. / 520 L Models, in. [mm]
41.73 [1060]
B 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
C 43.89
[1115]
48.22 [1225]
48.22 [1225]
55.51 [1410]
55.51 [1410]
55.51 [1410]
59.05 [1500]
59.05 [1500]
D 7.08 [180] 7.56 [192] 7.56 [192] 4.72 [120] 4.72 [120] 4.72 [120] 5.71 [145] 5.71 [145]
E 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73
[1060]
F 26.61 [676] 26.61 [676] 31.14 [791] 32.13 [816] 37.83 [961] 40.79
G 40.35
[1025]
44.68 [1135]
44.68 [1135]
51.85 [1317]
51.85 [1317]
44.68 [1135]
[1036]
51.85 [1317]
40.55 [1030]
51.77 [1315]
36.89 [937] 48.11 [1222]
55.63
[1413]
52.44 [1332]
H 39.76
[1010]
I 36.22 [920] 40.55
44.09 [1120]
[1030]
44.09 [1120]
40.55 [1030]
51.06 [1297]
47.72 [1212]
51.06 [1297]
47.72 [1212]
51.06 [1297]
47.72 [1212]
53.78
[1366]
52.21
[1326]
54.09 [1374]
55.67 [1414]
J 21.06 [535] 18.89 [480] 18.89 [480] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528]
K 3.46 [88] 3.85 [98] 3.95 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
L 6.53 [166] 8.85 [225] 8.85 [225] 11.02 [280] 11.02 [280] 11.02 [280] 12.52 [318] 12.52 [318]
M N/A N/A N/A N/A N/A N/A 18.98 [482] 18.98 [482]
N 40.15
[1020]
44.48 [1130]
44.48 [1130]
50 [1270] 50 [1270] 50 [1270] 53.11
[1349]
53.11 [1349]
O 1.89 [48] 1.65 [42] 1.65 [42] 2.13 [54] 2.13 [54] 2.13 [54] 2.60 [66] 2.60 [66]
P 11.53 [293] 13.31 [338] 13.31 [338] 11.93 [303] 11.93 [303] 11.93 [303] 15.08 [383] 14.29 [363]
Q 16.34 [415] 19.88 [505] 19.88 [505] 24.61 [625] 24.61 [625] 24.61 [625] 26.42 [671] 26.41 [671]
R 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 8.58 [218] 9.76 [248] 8.78 [223]
S 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.44 [113] 4.45 [113] 3.46 [88]
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Table 1
16 Part No. D1634ENR4
Page 17
CHM2467N_SVG
F
EE
D D
C C
B
A
1
G
C C
Specifications and Dimensions
Mounting Bolt Hole Locations – 8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L and 14
kg / 30 lb. / 135L; 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction
8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L and 14 kg / 30 lb. / 135 L; 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction)
1. Front of machine
Figure 2
Mounting Bolt Hole Locations – 8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L and 14 kg / 30 lb. / 135 L; 18 kg / 40 lb. /
180L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction, in. [mm]
Spec ifica-
tion
8 kg / 20 lb. /
80 L
11 kg / 25 lb. /
105 L
14 kg / 30 lb. /
135 L
18 kg / 40 lb. /
180 L (100G)
24 kg / 55 lb. /
240 L (100G)
28 kg / 70 lb. /
280 L (100G)
A 20.55 [522] 24.21 [615] 24.21 [615] 29.57 [751] 29.57 [751] 29.57 [751]
B 18.66 [474] 18.66 [474] 22.59 [574] 22.40 [569] 28.11 [714] 31.06 [789]
C 2.71 [69] 2.85 [67.5] 2.65 [67.5] 2.74 [69.5] 2.74 [69.5] 2.74 [69.5]
D 5.47 [139] 5.47 [139] 6.06 [154] 8.68 [220.5] 8.68 [220.5] 8.68 [220.5]
E 2.26 [57.5] 2.26 [57.5] 2.26 [57.5] 1.97 [50] 1.97 [50] 1.97 [50]
F 25.98 [660] 29.52 [750] 29.52 [750] 35.04 [890] 35.04 [890] 35.04 [890]
G 26.39 [670.5] 26.39 [670.5] 30.92 [785.5] 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5]
Table 2
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17 Part No. D1634ENR4
Page 18
CHM2468N_SVG
G
F
E E
D D
C C
C C
B
A
1
H H
H H
Specifications and Dimensions
Mounting Bolt Hole Locations – 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28
kg / 70 lb. / 280 L with 175 G Extraction; 35 kg / 80 lb. / 332 L and 52 kg / 115 lb. / 520 L
18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 175 G Extraction; 35 kg / 80 lb. / 332 L and 52 kg / 115 lb. / 520 L
1. Front of machine
Mounting Bolt Hole Locations – 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 175 G Extraction; 35 kg / 80 lb. / 332 L and 52 kg / 115 lb. / 520 L
in. [mm]
Speci-
fica-
tion
18 kg / 40 lb. /
180 L (175G)
A 29.57 [751] 29.57 [751] 29.57 [751] 36.22 [920] 36.22 [920]
B 22.40 [569] 28.11 [714] 31.06 [789] 25.16 [639] 36.38 [924]
C 2.74 [69.5] 2.74 [69.5] 2.74 [69.5] 2.76 [70] 2.76 [70]
D 8.68 [220.5] 8.68 [220.5] 8.68 [220.5] 10.69 [271.5] 10.69 [271.5]
E 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50]
F 35.04 [890] 35.04 [890] 35.04 [890] 41.73 [1060] 41.73 [1060]
G 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5] 37.82 [960.5] 49.04 [1245.5]
H 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82]
24 kg / 55 lb. /
240 L (175 G)
Figure 3
28 kg / 70 lb. /
280 L (175G)
Table 3
835 kg / 80 lb. /
332 L
52 kg / 115 lb. /
520 L
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18 Part No. D1634ENR4
Page 19
Floor Mounting Layout
CHM2466N_SVG
A
B
Dimensional Clearances
Figure 4
Dimensional Clearances, in. [mm]
A Distance to wall (minimum) 20 [500]
Specifications and Dimensions
B Distance of machine to side wall or other machine (mini-
mum)
Table 4
0.79 [20]
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19 Part No. D1634ENR4
Page 20
Installation
Pallet Removal
The machine is delivered bolted onto the transport pallet and packed in shrink-wrap foil or box.
1. Remove packing from machine.
2. Remove front and rear panel.
3. Remove bolts between machine and pallet.
4. When machine is lifted off pallet, make sure the machine does
not come down on the floor with either of the rear corners first. The machine's side panel can be damaged.
NOTE: Two self-adhesive ruber stop-blocks are sup­plied with the machine. They may be applied as paint protection when opening the door.
Installation
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20 Part No. D1634ENR4
Page 21
Machine Installation
CHM2469N_SVG
B
A
Installation
Install the machine close to a floor drain or open drain.
Machine Foundation and Pad Installation
A concrete pad may be constructed to elevate a machine. Care must be exercised in the design of the pad due to the force exer-
ted by the machine during extract. This concrete pad, recommen­ded not to exceed 7.87 inches [200 mm] above existing floor, must be placed, reinforced with rebar and tied to the existing floor.
Figure 5
Specification in. [mm]
A 5.9 - 7.87 [150 - 200]
B 1.58 [40]
Table 5
IMPORTANT: Do NOT install a pad on top of the exist­ing floor. The foundation and pad must be constructed and tied together as one piece.
If the existing floor is not reinforced concrete at least of mini­mum thickness 4.72 in [120 mm] or an elevated pad is desired, the following steps must be performed:
1. Cut a hole larger than the machine base through the existing floor, refer to Figure 6 .
2. Excavate to a depth as indicated in Table 6 from the top of the existing floor.
3. Wet the excavated area and spread over with cement.
4. Drill holes [refer to manufacturer’s requirements for drill hole
size] for the perimeter reinforcing bar into the existing floor.
5. Clean out debris from each reinforcing bar hole.
6. Fill half the hole depth with acrylic adhesive.
7. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
making sure to tie reinforcing bars at the intersections and us­ing proper reinforcing bar supports to hold bars at the proper depth in the pad.
NOTE: When inserting the reinforcing bar, note the locations (and space requirements) for drilling holes for chemical anchor bolts.
8. Allow adhesive around reinforcing bar to cure properly, refer to adhesive manufacturer for recommended cure times.
9. Pour concrete into the prepared base.
10. Level the surface carefully into a horizontal plane.
11. Allow concrete to cure for at least one week before installa-
tion of the machine.
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21 Part No. D1634ENR4
Page 22
CHM2470N_SVG
E
D
C
B
A
Installation
Figure 6
Specifi-
cation,
in. [mm]
8 kg / 20
lb. / 80 L
Models
11 kg / 25 lb. /
105 L
Models
14 kg / 30 lb. /
135 L
Models
18 kg / 40 lb. /
180 L
Models
24 kg / 55 lb. /
240 L
Models
28 kg / 70 lb. /
280 L
Models
35 kg / 80 lb. /
332 L
Models
52 kg /
115 lb. /
520 L
Models
A 30.71 [780] 34.25 [870] 34.25 [870] 39.76 [1010] 39.76 [1010] 39.76 [1010] 46.46 [1180] 46.46 [1180]
B Refer to Table 2 or Table 3 , Specification F
C Refer to Table 2 or Table 3 , Specification G
D 2.95 [75]
E 31.12
[790.5]
31.12 [790.5]
35.65 [905.5]
37.74 [958.5]
43.48 [1104.5]
46.44 [1179.5]
42.54 [1080.5]
53.76 [1365.5]
Table 6
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22 Part No. D1634ENR4
Page 23
CHM2471N_SVG
6
5
4
3
2
1
Installation
Machine Installation on Floor or Steel Base
The drum of rigid-mount machines is fixed to the frame. The floor and steel base (if used) underneath the machine MUST be stable enough to be able to absorb the dynamic loads which are created during the spin sequence. Refer to General Specifica- tions. M16 anchor bolts and washers and M16 self-locking nuts must be used so the machine, the steel base (if used) and floor form one integral unit. Refer to Figure 7 and Figure 8 .
Installation on floor
NOTE: Anchor bolts are not supplied with machine. Washers and nuts are supplied with machines. Torque is 100Nm. For anchoring dimensions, refer to Mounting
Bolt Hole Locations – 8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L and 14 kg / 30 lb. / 135L; 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction and Mounting Bolt Hole Locations – 18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 175 G Extraction; 35 kg / 80 lb. / 332 L and 52 kg / 115 lb. / 520 L.
1. Nut
2. Washer
3. Spacing washer
4. Anchor bolt
5. Washer
6. Concrete floor
Figure 7
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23 Part No. D1634ENR4
Page 24
CHM2472N_SVG
7
6
5
4
3
2
1
2
2
1
Installation
Installation on a steel base and floor
1. Nut
2. Washer
3. Spacing washer
4. Anchor bolt
5. Washer
6. Concrete floor
7. Bolt (supplied with steel base)
Figure 8
NOTE: The existing concrete floor must be at least 4.72 in. [120 mm] thick.
1. Check that the machine is installed in a level and stable man­ner in all its corners.
2. If necessary, level the machine up by means of stainless or galvanized spacing washers inserted between the machine frame and the floor. Refer to Figure 9 and Figure 10 . The di- mensions of the spacers must be the same as the dimension of the machine frame in the place where the anchor bolts are lo­cated (80 x 80 mm).
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24 Part No. D1634ENR4
Page 25
CHM2473N_SVG
3
2
1
CHM2474N_SVG
3
2
1
CHM2480N_SVG
1
Installation
20 lb. (80 L), 25 lb. (105 L) and 30 lb. (135 L); 40 lb. (180 L), 55 lb. (240 L) and 70 lb. (280 L) with 100 G Extraction
1. Washer
2. Spacing washers, as needed
3. Concrete floor
Figure 9
NOTE: Mounting bolts are not included with the ma­chine.
Drain Connection
40 lb. (180 L), 55 lb. (240 L) and 70 lb. (280 L) with 175 G Extraction; 80 lb. (332 L) and 115 lb. (520 L)
1. Washer
2. Spacing washers, as needed
3. Concrete floor
Figure 10
3. Fit a washer and self-locking nut on the anchor bolt and tight­en with a torque wrench to 100Nm.
NOTE: It is advisable to recheck the torque after a short period of machine operation.
4. Using the bottom frame of the machine, lift the whole ma­chine and place over the four drilled holes.
5. Check that the machine is seated in a perfectly level manner.
6. Using mechanical or chemical anchor bolts, mount the ma-
chine to the floor or steel base.
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1. Drain connection
Figure 11
25 Part No. D1634ENR4
Page 26
CHM2479N_SVG
A
4
D
C
3
B
2
1
Installation
Drain Valve
IMPORTANT: Machine must be installed in accordance with all local codes and ordinances.
All drain systems must be vented to prevent an air lock or siphon­ing.
Connect a 3 inch [76 mm] pipe or rubber hose to the machine's drain pipe, ensuring a downward flow from the machine. Avoid sharp bends which may prevent proper draining.
The drainage pipe should be located over a floor drain, drainage channel.
Drainage Pipe Information, in. [mm]
52 kg /
Speci­fication
8 kg / 20 lb. / 80 L Models
11 kg / 25 lb. / 105 L Models
14 kg / 30 lb. / 135 L Models
18 kg / 40 lb. / 180 L Models
24 kg / 55 lb. / 240 L Models
28 kg / 70 lb. / 280 L Models
35 kg / 80 lb. / 332 L Models
115 lb. / 520 L Models
A 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75]
B 3.46 [88] 3.85 [98] 3.95 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
C mini-
0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
mum
D mini-
3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100]
mum
1. Clamp
2. Drain elbow 3 in. [76 mm]
3. Waste channel
4. Waste channel cover
Specification Model Requirement
Drain connection number 8 kg / 20 lb. / 80 L - 28 kg / 70 lb. / 280 L 1
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Figure 12
Table 7  continues...
26 Part No. D1634ENR4
Page 27
Specification Model Requirement
CHM2481N_SVG
2
C
B
A
1
Installation
Drain connection number 35 kg / 80 lb. / 332 L - 52 kg / 115 lb. /
520 L)
Drain connection size, in. [mm] All 3 [76]
Average flow rate of draining gal/min. [l/
8 kg / 20 lb. / 80 L - 28 kg / 70 lb. / 280 L 55.48 [210]
min.]
Average flow rate of draining gal/min. [l/ min.]
Drain pump with hose - internal diameter
35 kg / 80 lb. / 332 L - 52 kg / 115 lb. / 520 L
8 kg / 20 lb. / 80 L 0.75 [19]
of hose, in [mm]
Flow rate of drain pump, gal/min. [l/
8 kg / 20 lb. / 80 L 9.51 [36]
min.]
Table 7
The main drain channel-pipe must have the capacity to be able to handle the total output of all connected machines. In a drainpipe, a vent must be provided every 65.62 ft. [20 m] to assure the drain pipe will work. If the main drain pipe cannot be sufficiently ven-
on the drainpipe, the diameter of the tube or the width of the waste channel must increase. Refer to Figure 13 .
The diameters of drain pipe for machines with two drain valves must have dimensions suitable for double the value of water flow.
ted, install a vent per machine. Every time a machine is coupled
2
110 [420]
1. Vent
2. Flow
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Figure 13
27 Part No. D1634ENR4
Page 28
Installation
Drain Line Sizing / Minimum Drain ID, in. [mm]
A - 1 Machine B - 2 Machines C - 3 Machines
3 [75] 4 [100] 5 [125]
Table 8
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28 Part No. D1634ENR4
Page 29
CHM2482N_SVG
1
Installation
Drain Pump, 8 kg / 20 lb. / 80 L Models
Connect a flexible hose to a drain pipe so that the hose bend must not be located lower than the water level to provide sufficient si-
phon effect. In order to achieve good draining, the hose must not bend at a sharp angle. Refer to Figure 14 .
1. Drain hose bend
Figure 14
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29 Part No. D1634ENR4
Page 30
CHM2475N_SVG
21
CHM2476N_SVG
3
2
1
Installation
Water Connection Requirements
WARNING
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit [51° Celsius] and hot surfaces.
W748
NOTE: For 8 kg / 20 lb. / 80 L, 11 kg / 25 lb. / 105 L, 14 kg / 30 lb. / 135 L, 18 kg / 40 lb. / 180 L and 24 kg / 55 lb. / 240 L Models, to connect cold water, use a hose with plastic elbow. To connect hot water, use a hose with metal elbow.
Do not re-use water hoses; only use new water hoses.
The appliance has been designed with a built-in "AB" airgap sys­tem according to EN1717. Nevertheless, when potable water will be connected to the appliance, an approved double check valve or some other no less effective device providing backflow preven­tion protection to at least fluid category three shall be fitted at the point of connections between the water supply and the appliance.
All intake connections to the machine are to be fitted with man­ual shut-off valves and filters, to facilitate installation and servic­ing.
All water connectors present on the machine must be connected or the wash program will not function correctly. Refer to Table 9 for possible connection options, which will depend on the water types to be connected to the machine, which can be found by checking the machine plates.
2 Water Connection Models
3 Water Connection Models
1. Refer to Table 9 .
2. Refer to Table 9 .
3. Refer to Table 9 .
Figure 16
Water
type Water connection
1 2 3
Cold and Hot Cold Hot N/A
Cold soft,
Cold soft Hot Cold hard Cold hard and Hot
Table 9
WARNING
1. Refer to Table 9 .
2. Refer to Table 9 .
Figure 15
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If the water pressure is below the minimum value, the wash result can not be guaranteed for a selected program.
W914
The maximum water inlet temperature for vended models is 194°F [90°C]and the recommended maximum water inlet tem­perature for on-premises models is 150°F [66°C] (standard mod­els) or 140°F [60°C] (WRAS approved models) .
Connections should be supplied by a hot and a cold water line of at least the sizes shown in Water Supply Line Sizing . Installation of additional machines will require proportionately larger water lines.
Connections should be supplied by a hot and a cold water line per national and local codes and in accordance with IEC 61770.
30 Part No. D1634ENR4
Page 31
Installation
To connect water service to a machine with hoses, use the follow­ing procedure:
1. Before installing hoses, flush the building’s water system at the machine connection valves for at least two (2) minutes.
3. Hang hoses in a large loop; do not allow them to kink.
If additional hose lengths are needed or using hoses other than those supplied by manufacturer, flexible hoses with screen filters are required.
2. Check filters in the machine’s inlet hoses for proper fit and cleanliness before connecting.
Specification Model Requirement
Water inlet connection size, in. BSP 8 kg / 20 lb. / 80 L - 35 kg / 80 lb. / 332 L 3/4
Water inlet connection size, in. BSP 52 kg / 115 lb. / 520 L 1
Recommended pressure, PSI [bar] All 44-73 [3-5]
Inlet flow capacity per inlet, gal/min [l/
8 kg / 20 lb. / 80 L - 24 kg / 55 lb. / 240 L 5.28 [20]
min.]
Inlet flow capacity per inlet, gal/min at 15 PSI [l/min. at 1 bar]
Inlet flow capacity per inlet, gal/min at
28 kg / 70 lb. / 280 L - 35 kg / 80 lb. /
17.44 [66]
332 L
52 kg / 115 lb. / 520 L 48.34 [183]
15 PSI [l/min. at 1 bar]
Inlet flow capacity per inlet, gal/min at 116 PSI [l/min. at 8 bar]
18 kg / 40 lb. / 180 L - 35 kg / 80 lb. / 332 L)
49.66 [188]
Inlet flow capacity per inlet, gal/min at 116
52 kg / 115 lb. / 520 L 136.846 [518]
PSI [l/min. at 8 bar]
Table 10
Suitable air cushions (risers) should be installed in supply lines to prevent “hammering.”
Alliance Laundry Systems, LLC ranges of front loading commer­cial clothes washing machines have solenoid valves at the inlets. The water supply to the washing machines is supplied with an AB air gap between the soap tray and the drum. Minimum and maximum working pressure 1 bar and 8 bar. The machines are supplied with approved inlet hoses.
NOTE: This machine has a fluid category 5 backflow prevention device built in between the soap tray and drum.
To comply with WRAS (IRN R150), European standard EN1717, an approved double check valve backflow prevention device with the watermark is provided with the unit and must be fitted at the point of connection(s) between the supply and the fitting.
NOTE: No more than two (2) water connection hoses should be used on WRAS-approved models.
Figure 17
Water Reuse Connection
WARNING
Disconnect the machine power supply. When the main switch is turned off, the inlet terminals of the machine main switch are still under current.
W900
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1. Drill out the protective screens of the water reuse inlet using a drill bit of .59 in. [15 mm] diameter. Refer to Figure 18 .
IMPORTANT: Do not pierce the screens open. It could lead to blockage of the water channel.
31 Part No. D1634ENR4
Page 32
CHM2477N_SVG
2
1
Installation
1. Cable inlet for control of water reuse valve or pump
2. Water reuse inlet
Figure 18
2. Connect the control of your reuse valve or pump onto the con­ductor of inlet valve I5 or I7 provided by the manufacturer, which will disconnect the valve in question from standard function.
IMPORTANT: The manufacturer waives all responsi­bility for malfunction of the washing machine if a different valve than the specified I5 or I7 is used as the water recycle valve.
3. Fit a cable bushing into the opening, and pull the cable through the bushing. Refer to Figure 18 .
4. Connect the coil for control of the recuperated water inlet (the coil is not supplied with the machine), operating voltage 208-240V 50/60 Hz.
5. Secure the cable so that it cannot be pulled out of the machine or inlet valve.
Water Reuse Specifications
Temperature range, °F [°C] 41 to 194 [5 to 90]
Maximum pressure, PSI
116 [8]
[bar]
Reused Water Treatment
The reused water must be filtered before entering the water reuse tank. A mechanical filter must be installed which filters off small particles (fluff, buttons, paper, etc.) of sizes 0.0079 in. [0.2 mm] or smaller. The denser the mesh, the better. There must also be a filter installed on the pressure side of the pump. It is also possible to install an additional, chemical filter. The manufacturer advises to consult a specialist in filter systems.
Water Reuse Tank Properties
WARNING
It is prohibited to heat the water in the reuse tank. This would disturb the temperature balance of the washer and make the remaining chemicals in the re­cuperated water more active, which would lead to corrosion of the entire installation.
W901
The reuse tank must meet the following minimum requirements:
The tank must be made according to national standards.
Tank capacity varies depending on multiple factors, so it must be calculated by an authorized engineer. The factors are:
The number of washing steps per washer, in which the wa-
ter will be re-used.
The programmable amount of water that will be re-used in
a washing step (to find this amount, please refer to the Programming Manual).
The number of washers that will deliver water to the re-
use tank.
The use of recuperated water per washer.
The tank must have an overflow to the sewer. Water from the sewer must not be able to flow back into the reuse tank.
The network of pipes and hoses, the water pump and the reuse tank must be of a non-corroding material. It must be resistant to water and chemicals used for washing.
Connection - outside diam-
0.75 [19]
eter, in. [mm]
The hose and the connector must be resistant to chemical sub­stances which are used for the washing process. It is also possible to use a hose with enhanced performance such as the rubber EPDM hose.
The water reuse system must be fitted with a filter which must be regularly and thoroughly cleaned (based on water quality). This cleaning prevents prolongation of filling up times and malfunc­tion of water valves.
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The tank must be equipped with a system that fills the tank with clean water to a minimum required working level, in case the wa­ter level drops below this minimum. If this requirement is not met and an insufficient or no amount of recuperated water is fed into the washer, it will not function properly.
A pump must transport the recuperated water from the tank to the washer. The requirements for the pump depend on the number and type of washers that are connected to the water re-use sys­tem. The maximum pump pressure is 116 psi [8 bar].
It is advisable to install a level switch. This level switch must be connected to the microprocessor by means of a potential-free contact. Refer to Figure 19 .
32 Part No. D1634ENR4
Page 33
CHM2560N_SVG
7
6
5
4
3
2
1
1. L
2. Level switch
3. K1
4. Terminal A
5. Terminal B
6. K1
7. N
Figure 19
The relay contact K1 has to close when the water level is too low. Terminal B is positioned on the left side, in the lower part of the microprocessor. Terminal A is positioned directly above Terminal B. The microprocessor is positioned inside the washer. If the "Check signal recycle" parameter is set to "yes" in the configura­tion menu, the timer will send a signal if the water level of the reuse tank is too low.
Electrical Installation Requirements
IMPORTANT: Electrical ratings are subject to change. Refer to serial plate for electrical ratings information specific to your machine.
DANGER
Installation
WARNING
Hazardous Voltage. Can cause shock, burn or death. Verify that a ground wire from a proven earth ground is connected to the lug near the input power block on this machine.
W360
IMPORTANT: If the machine is not equipped with a main switch, supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine, in accordance with EN 60204-1 standard, point 5.3.
IMPORTANT: Make sure the supply voltage is always within the limits specified. When you have long distan­ces in the electrical installation, it may be necessary to use bigger cables to reduce the voltage drop.
Models outside of North America:
IMPORTANT: When the machine is connected near a large capacity power supply transformer (500kVA or more, wiring length shorter than 32.81 ft [10 m]) or there is a power capacitor switch-over, a power supply improving reactor must be installed. If you do not in­stall this, the inverter may get damaged. Contact your distributor for more information.
Models outside of North America: For electrical protection, if lo­cal regulations allow, there must be installed a residual current device (RCD) and a circuit breaker in the electrical installation of the building (laundry switchboard). Refer to Figure 20 .
Electrical connections are made at the rear of the machine. The machine must be connected to the proper electrical supply shown on the serial plate on the rear of the machine, using copper con­ductors only.
Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait ten (10) minutes before servicing.
WARNING
Dangerous voltages are present inside the machine. Only qualified personnel should attempt adjustments
and troubleshooting. Disconnect power from the ma­chine before removing any cover and guards, and before attempting any service procedures.
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WARNING
Grounding: In event of malfunction, breakdown or
W911
W736
leakage current, grounding will reduce the risk of electrical shock and serve as a protecting device by providing a path of least resistance of electrical cur­rent. Therefore, it is very important and the responsi­bility of the installer to assure the washer is ade­quately grounded at installation, following all nation­al and local requirements.
33 Part No. D1634ENR4
W902
Page 34
CHM2486N_SVG
8
7
6
5
4
3
2
1
Installation
Maximum of 2 machines installed on each RCD (for 30mA, only 1 machine)
Some washer control circuits are supplied with a separating trans­former. Therefore, the RCD may not detect faults in the control circuits (but the fuse(s) on the separating transformer will).
Supply Protection Device
A supply protection device protects the machine and wiring against short circuits. (Glow-wire) fuses or (automatic) circuit breakers may be used as supply protection devices.
Protection must be the "slow" type, which means curve D for cir­cuit breakers.
1. Residual current device (RCD)
2. Laundry electrical switchboard
3. Supply protection device
4. Washing machine
5. Phase conductors
6. Protective conductor
7. Main switch inlet terminal switchboard
8. Neutral conductor
Figure 20
IMPORTANT: Alliance Laundry Systems warranty does not cover components that fail as a result of improper input voltage.
Residual Current Device (RCD) - Models Outside
of North America
In some countries, an RCD is known as an Earth Leakage Trip, Ground Fault Circuit Interrupter (GFCI), Appliance Leakage Current Interrupter (ALCI) or Earth (Ground) Leakage Current Breaker.
When locally allowed, an RCD must be installed. In some power network earthing systems, an RCD may not be allowed.
The RCD must have the following specifications:
Tripping current of 100mA (if not locally available/allowed, use a 30mA trip current, preferably selective type with small time delay set)
Type B (components inside the machine which make use of DC voltages and require this better performance RCD)
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34 Part No. D1634ENR4
Page 35
CHM2487N_SVG
7
6
5
4
3
2
1
Installation
Supply Cable
For crossection size, refer to Table 11 Determining AWG Sizes
Route the supply cable as short as possible, directly from the
The supply cable is not delivered with the machine. The supply cable must have the following specifications:
Conductors with copper cores (For wire size details, refer to
supply protection device to the washer without branching off
Do not use a plug or extensions cords (the machine is inten­ded to be permanently connected to the electrical network)
Electrical Specifications)
Stranded conductors (flexible wiring) that can withstand vi­bration from machine
Min. phase conductor
Power supply protection device nominal current (US)
section, AWG [mm2]
Automatic circuit break-
ers Fuses
16A (15A) 10A (10A) 15 [1.5] 15 [1.5]
20A (20A) 16A (15A) 13 [2.5] 13 [2.5]
25A (-) 20A (20A) 11 [4] 11 [4]
40A (40A) 32A (30A) 9 [6] 9 [6]
63A (-) 50A (50A) 7 [10] 7 [10]
Min. protection conduc­tor section, AWG [mm2]
80A 63A 5 [16] 5 [16]
100A 80A 3 [25] 5 [16]
125A 100A 2 [35] 3 [25]
Table 11 Determining AWG Sizes
To connect the supply cable, the following steps must be per­formed:
1. Insert cable through opening on rear panel. Insure a strain re­lief is used so the supply cable can not move.
2. Strip the conductor ends. Refer to Figure 21 . The protection conductor must be longer so it can be routed to the machine without tension.
1. Protection conductor
2. Phase conductor
3. Phase conductor
4. Phase conductor
5. Neutral conductor
6. Molded tube
7. Stripped length of conductors
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Figure 21
3. With stranded conductors, use wire end tubes with an insula­ted sleeve (6) for L1/U, (L2/V), (L3/W), (N) conductors. Make sure there is no accidental contact, since the supply ca­ble stays under voltage even when the main switch is off.
35 Part No. D1634ENR4
Page 36
CHM2488N_SVG
7
6
5
4
3
2
1
Installation
4. Crimp a ring terminal to the protection conductor so it stays fixed to the PE terminal.
5. Connect the supply cable conductors to the incoming termi­nals (main switch [1]), marked with L1/U, (L2/V), (L3/W), (N) and the terminal marked with PE. Refer to Figure 22 .
1. Main switch
2. Strain relief
3. Sag of inlet cable
4. N
5. W
6. V
7. U
Figure 22
Provide a sag in the cable, in front of the strain relief. This will prevent condensed water from dripping into the machine. Refer to Figure 22 .
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36 Part No. D1634ENR4
Page 37
Machine Protective Earth Connection and Equipo-
tential Bonding
If there are other washers or appliances with exposed conductive parts, which can touch simultaneously, make sure to make equi­potential bonding between all these appliances. The external pro­tective terminal for this purpose is located on the rear panel of the machine frame. The minimum protection conductor's cross sec­tion depends on the supply cable cross section (refer to Table 11 Determining AWG Sizes). However, for the protection purposes, with the supply cable cross section of a min. 4 mm2, select a larg­er conductor section, i.e., 6 mm2.
Installation
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37 Part No. D1634ENR4
Page 38
Installation
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Input Power Condition are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist,
Input Power Condition Possible Corrective Action(s)
Low Line impedance (less than 1% line reactance) Install Line Reactor
Greater than 120 kVA supply transformer
Line has power factor correction capacitors Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)* Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor.
install one of the devices listed under the Possible Corrective Ac­tion(s).
IMPORTANT: Only one device per branch circuit is re­quired. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.
Isolation Transformer
Isolation Transformer
Remove MOV jumper to ground
Install Isolation Transformer with grounded secondary (if necessary)
Table 12
Input Voltage Requirements
For voltages above or below listed specifications, contact your power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be provided by power company.
If a delta supply system is used on a four-wire model, connect high leg to L3.
IMPORTANT: Improper connections will result in equip­ment damage and will void warranty.
DANGER
Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait five (5) mi­nutes before servicing.
W810
DANGER
Hazardous Rotation Speed. Will cause serious injury when controlling AC inverter drive with a parameter unit, safety features are bypassed allowing basket to rotate at high speeds with the door open. Place large sign on front of machine to warn people of imminent danger.
W361
Circuit Breakers and Quick Disconnects
Single-phase machines require a single-phase inverse-time circuit breaker. Three-phase machines require a separate, three-phase in­verse-time circuit breaker to prevent damage to the motor by dis­connecting all legs if one should be lost accidentally. Refer to section for model-specific circuit breaker requirements.
IMPORTANT: All quick disconnects should comply with the specifications. DO NOT use fuses instead of circuit breakers.
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38 Part No. D1634ENR4
Page 39
N
CHM2499N_SVG
PE U N
PE
N
U
CHM2500N_SVG
V W N
CHM2501N_SVG
Installation
Connection Specifications
IMPORTANT: Connection must be made by a qualified electrician using wiring diagram provided with ma­chine, or according to accepted European Union stand­ards.
Connect machine to an individual branch circuit not shared with lighting or other equipment. Shield connection in a liquid-tight or approved flexible conduit. Copper conductors of correct size must be installed in accordance with National Electric Code (NEC) or other applicable codes.
Use wire sizes indicated in the Electrical Specifications chart for runs up to 50 feet [15 m]. Use next larger size for runs of 50 to 100 feet [15 to 30 m]. Use two (2) sizes larger for runs greater than 100 feet [30 m].
Single Phase Connection
Connect the electrical service's wires to the machine's electrical connection terminal as shown.
Machine's Electrical
Electrical Service Wire
U U
Neutral N
PE PE (Ground)
Connection Terminal
Single-Phase Connection
Figure 24
Three Phase Connection
Connect the electrical service's wires to the machine's electrical connection terminal as shown.
Machine's Electrical
Electrical Service Wire
Connection Terminal
Table 13
Electrical Connection Terminal Block
Figure 23
U U
V V
W W
PE PE (Ground)
Table 14
Electrical Connection Terminal Block
Figure 25
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39 Part No. D1634ENR4
Page 40
U
V
PE U V
W
WPEN
N
CHM2502N_SVG
Installation
Three-Phase Connection
Figure 26
Electrical Specifications
8 kg / 20 lb. / 80 L Models
Phase Adder
Machines can be converted for lower voltage operation and/or 50 Hz operation. Refer to conversion label by serial plate for details.
IMPORTANT: Do not use a phase adder on any ma­chine.
Thermal Overload Protector
For models with inverter drives, the inverter drive provides over­load protection for the drive motor.
Electric
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
120 60 1 2 0.6 8 N/A 10
200-240 50-60 1 2 (L1, L2, or
0.6 4.4 N/A 10
L1, N)
200-240 50-60 1 2 (L1, L2 or
3.4 N/A 17 (3) 20
L1, N)
200-240 50-60 1 2 (L1, L2, or
5 N/A 24 (4.6) 32
L1, N)
200-240 50-60 3 3 (L1, L2,
200-240 50-60 3 3 (L1, L2,
L3)
L3)
6.5 N/A 19.1 (6) 25
9.5 N/A 26.5 (9) 32
380-415 + N 50-60 3 4 (L1, L2,
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6.5 N/A 12.6 (6) 16
L3, N)
Table 15  continues...
40 Part No. D1634ENR4
Page 41
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Installation
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
9.5 N/A 17 (9) 20
0.6 2.6 N/A 10
0.6 2.6 N/A 10
6.5 N/A 11.7 (6) 16
9.5 N/A 16.2 (9) 20
9.5 N/A 15.5 (9) 16
Table 15
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41 Part No. D1634ENR4
Page 42
Installation
11 kg / 25 lb. / 105 L Models
Electric
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
120 60 1 2 0.65 11.7 N/A 16
200-240 50-60 1 2 (L1, L2, or
L1, N)
200-240 50-60 1 2 (L1, L2 or
L1, N)
200-240 50-60 1 2 (L1, L2, or
L1, N)
200-240 50-60 3 3 (L1, L2,
L3)
200-240 50-60 3 3 (L1, L2,
L3)
200-240 50-60 3 3 (L1, L2,
L3)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
0.65 6.3 N/A 10
3.5 N/A 17.5 (3) 20
5.1 N/A 25 (4.6) 32
6.6 N/A 20.1 (6) 25
9.6 N/A 27.6 (9) 32
12.6 N/A 35.2 (12) 40
6.6 N/A 12.5 (6) 16
9.6 N/A 17.5 (9) 20
12.6 N/A 22.4 (12) 25
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
380-415 50-60 3 3 (L1, L2,
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
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0.65 3.7 N/A 10
L3)
0.65 3.7 N/A 10
L3)
6.6 N/A 12.6 (6) 16
L3)
9.6 N/A 17 (9) 20
L3)
9.6 N/A 15.7 (9) 16
L3)
Table 16  continues...
42 Part No. D1634ENR4
Page 43
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Installation
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
380-415 50-60 3 3 (L1, L2,
12.6 N/A 21.3 (12) 25
L3)
440-480 50-60 3 3 (L1, L2,
12.6 N/A 20 (12) 25
L3)
Table 16
14 kg / 30 lb. / 135 L Models
Electric
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
120 60 1 2 0.85 13.3 N/A 20
200-240 50-60 1 2 (L1, L2, or
0.85 7.2 N/A 10
L1, N)
200-240 50-60 1 2 (L1, L2 or
3.9 N/A 18.8 (3) 20
L1, N)
200-240 50-60 1 2 (L1, L2, or
200-240 50-60 3 3 (L1, L2,
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 50-60 3 3 (L1, L2,
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5.5 N/A 25.8 (4.6) 32
L1, N)
9.8 N/A 28.5 (9) 32
L3)
12.8 N/A 36 (12) 40
L3)
9.8 N/A 17.6 (9) 20
L3, N)
12.8 N/A 22.5 (12) 25
L3, N)
0.85 4.2 N/A 10
L3)
Table 17  continues...
43 Part No. D1634ENR4
Page 44
Installation
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
18 kg / 40 lb. / 180 L Models (100G)
Voltage Cycle Phase Wire
Table 17
0.85 4.2 N/A 10
9.8 N/A 17.2 (9) 20
9.8 N/A 15.9 (9) 16
12.8 N/A 21.5 (12) 25
12.8 N/A 20 (12) 25
Electric
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2, or
200-240 50-60 3 3 (L1, L2,
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 50-60 3 3 (L1, L2,
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0.85 7.4 N/A 10
L1, N)
12.7 N/A 36 (12) 40
L3)
18.7 N/A 51.2 (18) 63
L3)
12.7 N/A 23.3 (12) 25
L3, N)
18.7 N/A 31 (18) 32
L3, N)
0.85 3.1 N/A 10
L3)
Table 18  continues...
44 Part No. D1634ENR4
Page 45
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Installation
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
18 kg / 40 lb. / 180 L Models (175G)
Voltage Cycle Phase Wire
Table 18
0.85 3.1 N/A 10
12.7 N/A 20.5 (12) 25
12.7 N/A 19.2 (12) 25
18.7 N/A 29.5 (18) 32
18.7 N/A 27.2 (18) 32
Electric
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2, or
200-240 50-60 3 3 (L1, L2,
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 50-60 3 3 (L1, L2,
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1.2 9.1 N/A 16
L1, N)
12.9 N/A 36.2 (12) 40
L3)
18.9 N/A 53 (18) 63
L3)
12.9 N/A 23.5 (12) 25
L3, N)
18.9 N/A 31 (18) 32
L3, N)
1.2 3.3 N/A 10
L3)
Table 19  continues...
45 Part No. D1634ENR4
Page 46
Installation
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
24 kg / 55 lb. / 240 L Models (100G)
Voltage Cycle Phase Wire
Table 19
1.2 3.3 N/A 10
12.9 N/A 20.7 (12) 25
12.9 N/A 19.4 (12) 25
18.9 N/A 29.7 (18) 32
18.9 N/A 27.4 (18) 32
Electric
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2, or
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
380-415 50-60 3 3 (L1, L2,
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1.2 9.1 N/A 16
L1, N)
19 N/A 53 (18) 63
L3)
19 N/A 31.7 (18) 32
L3, N)
1.2 3.3 N/A 10
L3)
1.2 3.3 N/A 10
L3)
19 N/A 30 (18) 32
L3)
Table 20  continues...
46 Part No. D1634ENR4
Page 47
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Installation
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
440-480 50-60 3 3 (L1, L2,
L3)
24 kg / 55 lb. / 240 L Models (175G)
Voltage Cycle Phase Wire
200-240 50-60 1 2 (L1, L2, or
L1, N)
200-240 50-60 3 3 (L1, L2,
L3)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
Table 20
19 N/A 28 (18) 32
Electric
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
1.6 9.2 N/A 16
19 N/A 53 (18) 63
19 N/A 31.7 (18) 32
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
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1.5 3.4 N/A 10
L3)
1.5 3.4 N/A 10
L3)
19 N/A 30 (18) 32
L3)
19 N/A 28 (18) 32
L3)
Table 21
47 Part No. D1634ENR4
Page 48
Installation
28 kg / 70 lb. / 280 L Models (100G)
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2, or
L1, N)
200-240 50-60 3 3 (L1, L2,
L3)
380-415 + N 50-60 3 4 (L1, L2,
L3, N)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
28 kg / 70 lb. / 280 L Models (175G)
1.6 9.8 N/A 16
23.2 N/A 61 (21.9) 63
23.2 N/A 37.6 (21.9) 40
1.6 3.6 N/A 10
1.6 3.6 N/A 10
23.2 N/A 38 (21.9) 40
23.2 N/A 35 (21.9) 32
Table 22
Voltage Cycle Phase Wire
200-240 50-60 1 2 (L1, L2, or
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
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Total power (kW)
1.6 9.9 N/A 16
L1, N)
23.2 N/A 61 (21.9) 63
L3)
23.2 N/A 37.6 (21.9) 40
L3, N)
Table 23  continues...
48 Part No. D1634ENR4
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
Page 49
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Installation
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
35 kg / 80 lb. / 332 L Models
Voltage Cycle Phase Wire
Table 23
1.6 3.7 N/A 10
1.6 3.7 N/A 10
23.2 N/A 38 (21.9) 40
23.2 N/A 35 (21.9) 32
Electric
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2 or
200-240 50-60 3 3 (L1, L2,
380-415 + N 50-60 3 4 (L1, L2,
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
380-415 50-60 3 3 (L1, L2,
440-480 50-60 3 3 (L1, L2,
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2.3 16.2 N/A 20
L1, N)
28.5 N/A 76.8 (27) 80
L3)
28.5 N/A 48.1 (27) 63
L3, N)
2.3 8.2 N/A 16
L3, N)
2.3 8.2 N/A 16
L3)
28.5 N/A 43.5 (27) 50
L3)
28.5 N/A 51.9 (27) 63
L3)
Table 24
49 Part No. D1634ENR4
Page 50
Installation
52 kg / 115 lb. / 520 L Models
Voltage Cycle Phase Wire
Total power (kW)
Hot and Cold Wa­ter Inlet Valves
Full Load Amps
Electric Heat
Full Load Amps (Electric Heating kW) Fuse (A)
200-240 50-60 1 2 (L1, L2 or
L1, N)
200-240 50-60 3 3 (L1, L2,
L3)
200-240 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
380-415 50-60 3 3 (L1, L2,
L3)
440-480 50-60 3 3 (L1, L2,
L3)
Steam Requirements (Steam Heat Op-
tion Only)
WARNING
Table 25
4.1 25 N/A 32
4.1 16.5 N/A 20
43 N/A 109 (40.6) 125
4.1 9.6 N/A 16
4.1 9.6 N/A 16
43 N/A 62.9 (40.6) 80
43 N/A 81.5 (40.6) 100
Specification Model Requirement
Steam inlet con­nection size, in. BSP
8 kg / 20 lb. / 80 L
- 28 kg / 70 lb. / 280 L
1/2
Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and compo­nents to cool before touching.
For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam re­quirements are shown in Table 26 .
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W505
Steam inlet con­nection size, in. BSP
Steam pressure, PSI [bar]
35 kg / 80 lb. /
3/4 332 L - 52 kg / 115 lb. / 520 L
All 15-116 [1-8]
Table 26
IMPORTANT: It is necessary to insert a filter with per­meability up to 0.0118 in. [300 µm] in front of the steam valve. Dirt larger than 0.0118 in. [300 µm] may damage the steam valve and cause leaks.
IMPORTANT: Failure to install the customer supplied steam filter may void the warranty.
50 Part No. D1634ENR4
Page 51
CHM2483N_SVG
4
3
2
1
Installation
Use an inlet steam pressure hose only adapted to the steam valve with appropriate seal suitable for the applied working pressure.
Steam Valve Installation
1. Remove the rear cover.
2. Fit the bracket with the steam valve and filter onto the rear
part of machine.
Supply Dispensing
WARNING
Dangerous Chemicals. May damage eyes and skin. Wear eye and hand protection when handling chemi­cals; always avoid direct contact with raw chemicals. Read the manufacturer’s directions for accidental contact before handling chemicals. Ensure an eye­rinse facility and an emergency shower are within easy reach. Check at regular intervals for chemical leaks.
Supply Dispensing
Number of external liquid supply connections 8
Liquid supply connection size, in. [mm] 5/16 [8]
Number of diluted liquid soap supply connec­tions
3
W363
Diluted liquid soap supply connection size, in.
7/16 [11.5]
[mm]
Table 27
IMPORTANT: Always use liquid soap pumps with a flow that bring the requested quantity in less than 30 sec.
1. Bracket
2. Steam hose
3. Cable
4. Steam coil
IMPORTANT: Start pumping immediately after water valves are open. The incoming water dilutes the liquid soap and brings it into the tub assembly.
Secure the location of the wiring and hoses so they can not be pinched, damaged or rubbed. Before you start to use liquid soap,
Figure 27
3. Connect steam hose to steam valve.
4. Connect the cable to the steam coil.
5. Fit rear cover back to its original place.
check with your liquid soap supplier whether the liquid soap is harmless and inert to PP and PVC material in order to avoid dam­age to machine.
IMPORTANT: Failure to follow these instructions could damage the machine and void the warranty.
Connection of External Liquid Supplies
1. Facing the rear of the machine, locate the eight (8) 5/16 inch [8 mm] supply hose connections found on the left-hand side of the valve panel. Refer to Figure 28 .
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51 Part No. D1634ENR4
Page 52
Electrical connection label
8
H804 524740
1 7
6253
4
24V AC
(MAX 10mA/supply)
CFD3112N
CFD3113N
Installation
Valve Panel-Rear View
1. External Supply Hose Connections
2. Cable Bushing
3. Control Signals Terminal Box
Electrical Connection of External Liq-
uid Soap Supply System
The power supply of the external liquid soap supply syste has to be connected to an external electrical source. Only authorized workers with valid qualifications must execute the electrical con­nection on the machine according to valid local standards. The correction connection can be found on the wiring diagram inclu­ded with the machine. Do not connect the liquid soap pump sys­tem in the washer.
The electric connection for supply control signals is available on the rear panel. Refer to Figure 28 . At the terminal box, there is a label for electric connection. Detail on connection of signals can also be found on the electric scheme of the machine.
Figure 28
2. Drill through the eight (8) plastic holes on the valve panel for the external supply hoses as needed.
NOTE: On the valve panel by the external supply hose connections are three (3) connections of 1/2 in. 12 mm that are to be used only for entering dilu­ted soap. To use, drill a 7/16 inch 11.5 mm hole only in connections that will be used.
3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the
drilled holes.
5. Secure with proper clamps.
WARNING
Check that the hose connections are tight (check the clamps). Any chemical leakage may cause se­rious bodily injuries as well as serious damage to the washer. If one of the connections is open, close and secure the opening with an appropriate cover.
NOTE: Do not attempt to make chemical injection sup­ply pump electrical connections to points other than those provided specifically for that purpose by the fac­tory.
W909
Figure 29
Signals for supply pump control are 24 VAC. Maximum current for control circuits of pump must be limited to 100mA. Lead the cable for connetion of pump control signals through the plastic cable bushing. After connection of conductors to the respective positions of the connector "P", fix up the cable by tightening the cable bushing against disconnections and close the box with the cover. For details about liquid soap supply sytem programming, refer to Programming Manual.
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52 Part No. D1634ENR4
Page 53
Operation
U003I_SVG
CHM2462N_SVG
1 2
3
4
Operating Instructions
1. Turn on main power source (circuit breaker).
2. Pull on the door handle to open the door.
3. Load to capacity whenever possible. DO NOT OVERLOAD.
Refer to Figure 30 .
NOTE: Underloading can cause out-of-balance con­ditions that can shorten machine life.
Operation
WARNING
Water cannot be extracted from rubber backed items. To avoid damage to machine from out of bal­ance conditions, do not use a spin (extract) step when washing rubber backed items. Warranty will be voided.
W880
6. Add liquid supplies to supply dispenser and close lid.
NOTE: It is advisable to use only detergents with "softener to break the suds", which can easily be found in retail shops. Do not use gel detergents. The dosage of soap is generally mentioned on the packing. An overdose of detergent can lead to poor wash results and suds or overflow which can dam­age the machine.
Figure 30
4. Close the door by applying moderate pressure on the door handle and simultaneously turning door handle partially to the left.
NOTE: Make sure the door is closed properly before operating washing machine. Do not turn the handle completely around or the safety system will not en­gage. The safety system serves as protection against violent handling and damage to the door lock while the machine is operating.
5. Choose the desired wash program best corresponding to the quality of the garments and allowed wash temperature in the wash load.
WARNING
To prevent personal injury, avoid contact with inlet water temperatures higher than 125° Fahrenheit [51° Celsius] and hot surfaces.
W748
1. Detergent for the pre-wash
2. Detergent for the main wash
3. Liquid detergent for the main wash or liquid bleach, etc.
4. Liquid fabric softener or liquid starch for the last rinse
Figure 31
7. For vended models only, insert coin(s) or card as necessary.
If the machine is a coin operated unit, add coins. As each coin is added, the vend counts down to the amount re­maining.
8. Press the START keypad.
9. During first 150 seconds, the desired wash cycle can be
changed. After first 150 seconds have ended, the wash cycle active at that moment remains the chosen wash cycle.
10. The wash cycle time is counted down to zero on the display. After completion, the door lock unlocks and the display shows “UNLOAD”.
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53 Part No. D1634ENR4
Page 54
Operation
WARNING
If, after a power disconnect, the machine door cannot be opened and the machine is fitted with an automatic unlocking circuit, wait until the lock­ing circuit unlocks the door lock. Before you open the door, make sure that the drum is completely still and all water has drained.
Power Cut
If a power cut occurs in an idle conditon of the machine and no wash program is running, the machine remains in the idle condi­tion.
Aries Control Models
If a power cut occurs during the wash process and the door re­mains closed and locked, the wash program will, after the power supply has been restored, automatically continue in the program beginning from the step in which the program was interrupted.
For machines fitted with an automatic door-lock unlocking mod­ule, refer to Automatic Door-lock Unlocking Module section. If during the power cut, the door lock gets unlocked and the door remains closed, the message "PRESS START / OPEN DOOR" appears as soon as the power supply is restored. If you open the door, the wash program will be cancelled. If you press the START button, the wash program will continue beginning from the step in which the program was interrupted.
WARNING
The automatic door-lock unlocking module must not be utilized on machines that are fitted with a drain pump or reverse function drain valve.
W910
W903
Aries Elite Control Models
If a power cut occurs during the wash process, the message "CONTINUE / STOP" appears as soon as the power supply is re­stored. If you press the STOP button, the wash program will be cancelled. If you press the START button, the wash program will continue beginning from the step in which the program was inter­rupted.
Automatic Door-lock Unlocking Module
Some machines are fitted with an automatic module for unlock­ing the door lock in case of a power cut.
If a short term power cut occurs, this module does not affect the operation of the machine.
If a long term power cut occurs, the module unlocks the door lock. It is then possible to open the door and remove laundry.
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54 Part No. D1634ENR4
Page 55
Maintenance
Maintenance
Maintenance
WARNING
Use the proper chemical agents which avoid calcium sediments on heating elements and other machine parts. Discuss the issue with your supplier of wash­ing products. The manufacturer of the machine is not responsible for the damage of heating elements and other machine parts due to calcium sediments.
W904
WARNING
Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts.
W366R1
IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with bro­ken or missing parts. Do not bypass any safety devi­ces.
Daily
IMPORTANT: Replace all panels that are removed to perform maintenance procedures. Do not operate the machine with missing guards or with broken or miss­ing parts. Do not bypass any safety devices.
WARNING
Do not spray the machine with water. Short circuiting and serious damage may result.
W782
IMPORTANT: Door lock should be checked daily to en­sure proper operation. Also check that all safety and instruction stickers are on the machine. Any missing or illegible safety instructions stickers should be replaced immediately.
a. Attempt to start the machine with the door open. The ma-
chine should not start.
b. Close the door without locking it and start the machine.
The machine should not start.
c. Attempt to open the door while the cycle is in progress.
The door should not open.
If the door lock and interlock are not functioning properly, dis­connect power and call a service technician.
2. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine. b. Verify that door and door gasket do not leak. c. Verify that the drain valve is operating and that the drain
system is free from obstruction. If water does not leak out during the first wash segment, the drain valve is closed and functioning properly.
3. Inspect water inlet valve hose connections on the back of the machine for leaks.
4. Inspect steam hose connections for leaks (if applicable).
5. On machines equipped with an automatic Chemical Supply
System, check all the hoses and hose connections for leaks or visible signs of deterioration. Replace immediately if either are present. Chemical leaks can cause damage to the ma­chine’s components.
WARNING
To reduce the risk of electrical shock, serious in­jury or death, disconnect the electrical power to washer-extractor before examining the wiring.
W636
6. Verify that insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a service technician.
7. Ensure all panels and guards are properly installed.
End of Day
1. Inspect and clean the basket and door gasket of residual deter­gent and all foreign matter.
2. Clean the door glass and between the door gasket and the door with a damp cloth.
3. Clean supply dispenser lid and general area with mild deter­gent. Flush the dispenser with clean water.
4. Clean the machine’s top, front and side panels with all-pur­pose cleaner. Rinse with clean water and dry.
Beginning of Day
1. Check door interlock before starting operation:
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55 Part No. D1634ENR4
Page 56
CHM2489N_SVG
2
1
Maintenance
IMPORTANT: Use only isopropyl alcohol to clean graphic overlays. Never use ammonia-based, vine­gar- based or acetone-based cleaners on graphic overlays.
NOTE: Unload the machine promptly after each completed cycle to prevent moisture buildup. Leave loading door and dispenser lid open at the end of each completed cycle to allow moisture to evapo­rate.
5. Leave the loading door open at the end of each day to allow moisture to evaporate.
6. Shut off water supply.
Quarterly
NOTE: Disconnect power to the machine at its source before performing the quarterly maintenance proce­dures.
1. Check the bearing house for leakage.
2. Verify that the drain valve is operating and that the drain sys-
tem is free from obstruction. If water does not leak out during the first wash segment, the drain valve is closed and function­ing properly.
3. Visually check all hoses and connections inside machine for leaks.
4. Make sure that control components are protected against moisture and dust during the clean up. Wipe and clean the machine inside.
5. For models with electric heat, check the tightening of the con­tacts of heating elements terminals and other power terminals (main switch, fuse disconnectors, contactors).
6. In order to increase the service life of the door gasket, apply a glycerine-based impregnating agent.
Every 6 Months
NOTE: Disconnect power to the machine at its source before performing maintenance procedures.
1. Clean the water valve filters.
f. Check water inlets for leaks. g. Tighten the connections or replace the seals of inlet hose if
necessary.
2. If machine is fitted with a drain pump, make sure the pump provides normal flow rate during draining. The drain pump can be cleaned when it becomes clogged with foreign objects.
a. Drain all water from machine. b. Disconnect machine from power supply. c. Remove the front panel of cabinet by unlocking bolts. Re-
fer to Figure 32 .
1. Bolts
2. Pump lid
Figure 32
d. Slightly turn the pump lid until water starts flowing out,
making sure to catch the water. e. Unscrew the lid and remove any foreign objects. f. Reattach pump lid and front panel of cabinet.
3. Remove dust or dirt and verify functionality of the following:
a. Inverter cooling fin
WARNING
Before removing top or back panel of machine, switch power off and wait for at least 10 mi­nutes. Before starting inspection of frequency inverter, check for residual voltage across main circuit terminals. This voltage must be below 30 VDC before you can access the inver­ter for inspection.
WARNING
Before you start cleaning the water filters, make sure all water inlets to machine are closed.
a. Turn off the water supply. b. Unscrew the hoses at the back of machine. c. Take out filter at center with pointed pliers. d. Clean the filter and re-insert. e. When reattaching the hoses, make sure the seals are seated
correctly.
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b. Motor cooling fins c. Interior inverter ventilator (if present) d. Exterior inverter ventilator (if present)
W907
IMPORTANT: All torque joints must remain dry
(non-lubricated).
4. Check for belts for wear and inspect tightness. For recom­mended values, refer to Table 28 .
56 Part No. D1634ENR4
W905
Page 57
Model Torque, Hz
8 kg / 20 lb. / 80 L 88 - 98
11 kg / 25 lb. / 105 L 62 - 67
14 kg / 30 lb. / 135 L 73 - 78
18 kg / 40 lb. / 180 L 56 - 61
24 kg / 55 lb. / 240 L 63 - 73
28 kg / 70 lb. / 280 L 80 - 86
35 kg / 80 lb. / 332 L 59 - 66
52 kg / 115 lb. / 520 L 68 - 75
Table 28
5. Check the tightness of bolts. Refer to Table 29 .
Item Bolt Type
Door lock bolts M5 1.84 [2.5]
Maintenance
Torque, lb.
ft. [Nm]
Door handle cen-
M6 6.49 [8.8]
tral bolt
Door hinge and
M6 6.49 [8.8]
front panel bolts
Anchoring bolts M16 73.76 [100]
External tub bolts M8 19.18 [26]
Motor bolts M12 N/A
Table 29
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57 Part No. D1634ENR4
Page 58
Maintenance
Care of Stainless Steel
Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing.
Avoid contact with dissimilar metals to prevent galvanic cor­rosion when salty or acidic solutions are present.
Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues.
Rub in the direction of the polish lines or “grain” of the stain­less steel to avoid scratch marks when using abrasive clean­ers. Use stainless steel wool or soft, non-metal bristle brushes. Do not use ordinary steel wool or steel brushes.
If the stainless steel appears to be rusting, the source of the rust may be an iron or steel part not made of stainless steel, such as a nail or screw.
Remove discoloration or heat tint from overheating by scour­ing with a powder or by employing special chemical solu­tions.
Do not leave sterilizing solutions on stainless steel equipment for prolonged periods of time.
When an external chemical supply is used, ensure no siphon­ing of chemicals occurs when the machine is not in use. High­ly concentrated chemicals can cause severe damage to stain­less steel and other components within the machine. Damage of this kind is not covered by the manufacturer’s warranty. Locate the pump and tubing below the machine’s injection point to prevent siphoning of chemicals into the machine.
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58 Part No. D1634ENR4
Page 59
Disposal of Unit
MIX1N_SVG
Disconnecting the Machine
1. Switch off the external electric power inlet to machine.
2. Turn off the main switch on machine.
3. Shut the external water or stem inlet to machine.
4. Make sure the external electric power and steam inlets are
shut off. Disconnect all electric, water or steam inlets.
5. Insulate the external electric power inlet conductors.
6. Equip the machine with an "Out of Service" sign.
7. Unscrew nuts and bolts that fix machine to floor.
8. If the machine will never be used again, secure it so injury to
persons and damage to health, property and nature is avoided. Remove the door, secure the drum so it does not turn and re­move any sharp parts of machine so enclosure or injury of a person or animal will not occur.
Disposal of Unit
household waste disposal service, or the source from which the product was purchased.
CAUTION
Be careful when disconnecting machine from service. Falling door and glass can cause injuries.
WARNING
Take all necessary action and precautions when disassembling the washer to avoid injury from glass or sharp metal edges.
Disposal of Unit
This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 33 . Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. En­suring this product is disposed of correctly will help prevent po­tential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact the local city office,
Figure 33
W922
W908
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59 Part No. D1634ENR4
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