PUMP OPERATION & MAINTENANCE MANUAL
T025 – T200 High Purity Air Operated Double Diaphragm Pump
1. Warnings and Cautions ______________________________________________________________
2. Pump Model Matrix _________________________________________________________________
3. Pump Dimensions and Specifications ___________________________________________________
4. Performance Curves and Specifications _______________________________________________
5. Intallation, Troubleshooting and Maintenance _________________________________________ 8-13
6. Torque Specifications ______________________________________________________________
7. Exploded View and Parts List ______________________________________________________ 14-19
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8. Warranty and Registration ___________________________________________________________
T025, T038, T050 _______________________________________________________________________ 6
T100, T150, T200 _______________________________________________________________________ 7
Installation ___________________________________________________________________________ 8-9
Troubleshooting _______________________________________________________________________ 10
Operation ____________________________________________________________________________ 11
Maintenance _________________________________________________________________________ 13
T025 and T038 __________________________________________________
T050 and T100 _______________________________________________________________________ 16-17
T150 and T200 _______________________________________________________________________ 18-19
6-7
13
3
4
5
20
2 I All-Flo Pump Co.
T025 T038 T050 T100 T150 T200
Air Inlet
1/8” 1/8” ¼” ¼” ½” ½”
Liquid Inlet
¼” 3/8” ½” 1” 1 ½” 2”
Liquid Outlet
¼” 3/8” ½” 1” 1 ½” 2”
3.3 l bs 5.3 l bs 15 lbs 36.4 l bs 98.1 l bs 192 lbs
(1.5 k g) (2.4 kg) (6.8 kg) (16.5 k g) (44.5 k g) (87 kg)
2.6 gpm 6. 6 gpm 14. 5 gpm 33 gpm 83 gpm 150 gpm
(10 lpm) (25 lpm) (55 lpm) (125 lpm) (315 lpm) (565 lpm)
1/16” 1/8” 5/32” 9/32” 3/8” 15/32”
(2 mm) (3 mm) (4 mm) (7 mm) (10 mm) (12 mm)
6.6 ft-H2O 9.8 ft-H2O 13.1 ft-H
2
O 13.1 ft-H2O 16.4 ft-H
2
O
(2 m-H2O) (3 m-H
2
O) (4 m-H2O) (4 m-H
2
O) (5 m-H2O)
230 °F 230 °F 248 °F 248 °F 248 °F 248 °F
(110 C) (110 C) (120 C) (120 C) (120 C) (120 C)
1.6 ft-H2O
(0.5 m -H
2
O)
29.5 ft-H
2
O (9.0 m -H2O)
Pump Dimensions
T038
T050
T200
4.13” 5.04” 6.66” .71” G 3/8" 3.31” R 1/8" 5.91” .40” .60” 2.95” 3.66”
6.02” 6.97” 9.25” .98” G 1/2" 3.43” R 1/4" 8.54” .71” 118” 4.41” 5.35”
7.78” 9.13” 12.28” 1.38” G 1" 4.84” R 1/4" 11.30” 110” 1.58” 551” 6.70”
10.63” 12.28” 16.77” 1.65” G 1 1/2" 4.29” R 1/2" 15.28” 1.18” 2.36” 7.48” 8.94”
13.78” 15.16” 21.26” 1.77” G 2" 6.22” R 1/2" 19.09” 1.18” 2.36” 10.63” 11.10”
Pump Specifica tions
5I All-Flo Pump Co.
Performance Curves
Max. Flow: 2.6 gpm (10 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 1/16" (2 mm)
Max. Suction Lift Dry: 1.6 ft-H2O (0.5 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight: 3.3 lbs (1.5 kg)
Air Inlet: 1/8"
Liquid Inlet: 1/4"
Liquid Outlet: 1/4"
Height 5.12" (130 mm)
Width: 4.5" (114 mm)
Depth: 2.76" (70 mm)
T025 Performance Specifications
Max. Flow: 6.6 gpm (25 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 1/8" (3 mm)
Max. Suction Lift Dry: 6.6 ft-H2O (2 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight: 5.3 lbs (2.4 kg)
Air Inlet: 1/8"
Liquid Inlet: 3/8"
Liquid Outlet: 3/8"
Height 6.86" (174 mm)
Width: 5.04" (128 mm)
Depth: 4.13" (105 mm)
T038 Performance Specifications
Max. Flow:
14.5 gpm (55 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 5/32" (4 mm)
Max. Suction Lift Dry: 9.8 ft-H2O (3 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight: 15 lbs (6.8 kg)
Air Inlet: 1/4"
Liquid Inlet: 1/2"
Liquid Outlet: 1/2"
Height 9.96" (253 mm)
Width: 6.97" (177 mm)
Depth:
6.02" (153 mm)
T050 Performance Specifications
6 I All-Flo Pump Co.
Max. Flow:
33 gpm (125 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 9/32" (7 mm)
Max. Suction Lift Dry:
13.1 ft-H2O (4 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight: 36.4 lbs (16.5 kg)
Air Inlet: 1/4"
Liquid Inlet: 1"
Liquid Outlet: 1"
Height
13.38" (340 mm)
Width: 19.13" (232 mm)
Depth: 7.78" (198 mm)
T100 Performance Specifications
Max. Flow:
83 gpm (315 lpm)
Max. Air Pressure:
116 PSI (8 bar)
Max. Solids:
3/8" (10 mm)
Max. Suction Lift Dry:
13.1 ft-H2O (4 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight:
98.1 lbs (44.5 kg)
Air Inlet:
1/2"
Liquid Inlet:
1 1/2"
Liquid Outlet:
1 1/2"
Height
17.95" (456 mm)
Width:
12.28" (312 mm)
Depth:
10.63" (270 mm)
T150 Performance Specifications
Max. Flow: 150 gpm (565 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 15/32" (12 mm)
Max. Suction Lift Dry: 16.4 ft-H2O (5 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Weight: 192 lbs (87 kg)
Air Inlet: 1/2"
Liquid Inlet: 2"
Liquid Outlet: 2"
Height 22.44" (570 mm)
Width: 15.16" (385 mm)
Depth: 13.78" (350 mm)
T200 Performance Specifications
7I All-Flo Pump Co.