Allen Sports 532RR User Manual

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ARNING
ARNING
ARNINGARNING
vehicle on which it can not be properly mounted as described in this instruction sheet.
Rack should only be used on vehicles with 1 1/4” or 2” receiver hitches.
NNNN
Bikes must be tied to rack using tie-downs, or additional straps if necessary.
Check periodically during use that all bolts and pins are tight, and that rack and bicycles are secure.
Never carry more than 3 bikes (max capacity 100 LB remain visible.
Drive conservatively, especially over bumps. Never use off-road.
Do not use if any part of the rack is damaged, worn, or missing. Contact R. A. Allen Co., Inc. for replacement parts.
A.
A.
A.A.
:
:
Bikes or rack falling in road can cause serious accidents resulting in bodily injury—do not use rack on any
: :
EVER
EVER
use on trailers or front of vehicles.
EVEREVER
532RR BOX
PPPP
ARTS
1111————HHHH
ARTS
ARTSARTS
FILLER
FILLER
FILLERFILLER
ITCH
ITCH
ITCHITCH
::::
IIII
NSERT
NSERT
NSERTNSERT
PLATES
PLATES
PLATESPLATES
WWWW
/
/
/ /
max capacity 100 LB) - no tandems, mopeds, or recumbents. Car tail lights must
max capacity 100 LBmax capacity 100 LB
SHOULD CONTAIN THE
FOLLOWING ITEMS
1111————CCCC
ARRY
ARRY
AAAA
RM
SEMBLY
SEMBLY
SEMBLYSEMBLY
RM
RMRM
ARRYARRY
B.
B.
B.B.
AAAA
SSEMBLING
SSEMBLING
:
AAAA
S-
S-
S-S-
SSEMBLINGSSEMBLING
SSSS
TEP
TEP
TEPTEP
RRRR
1111
ACK
ACK
ACKACK
::::
INSERT LOWER PORTION OF RR POST INTO
HITCH INSERT SO THAT THE HOLES AT THE BOT-
TOM OF EACH PART LINE UP.
INSERT THE 3/8” X 3” BOLT THROUGH THE
HOLE, AND THREAD 1—3/8” LOCK NUT ONTO THE END OF THE BOLT.
PIVOT THE RR POST INTO THE UPRIGHT POSI-
TION, SO THAT THE UPPER HOLES LINE UP. IN-
F
ILLER PLATES
SERT THE QR CLIP THROUGH THESE HOLES, AND SECURE THE WIRE RETAINER CLIP.
TIGHTEN NUT AND BOLT FIRMLY USING TWO
WRENCHES.
RR P
RR P
OST
OST
1111————RR P
RR P
RR PRR P
OST
OST
OSTOST
RR PRR P
OSTOST
MMMMooooddddeeeellll 555533332222RRRRRRRR IIIInnnnssssttttrrrruuuuccccttttiiiioooonnnnssss
English - Page 1
CCCC
AUTION
AUTION
:
: Use Allen 532RR only in accordance with local motor
AUTIONAUTION
vehicle and traffic regulations.
TTTT
: :
Install rack and load bicycles only at a safe distance away from moving traffic.
Make sure that all of rack and bicycles are kept at a safe dis­tance from road and hot exhaust.
Only operate vehicle with rack in an upright, locked position. Bicycles should never extend beyond sides of vehicle. Remove rack from car, or fold carry arms down when not in
use.
OOLS
OOLS
REQUIRED
REQUIRED
OOLSOOLS
REQUIREDREQUIRED
INSERT CARRY ARM ASSEM-
BLY INTO UPPER PORTION OF RR POST, LINING UP THE HOLES IN EACH PART.
:::: 2—9/16” W
OR
2—A
DJUSTABLE WRENCHES
SSSS
TEP
TEP
TEPTEP
RENCH
2222
& 2—3/4” W
CCCC
ARRY
ARRY
AAAA
RM
ARRYARRY
RM
RMRM
AAAA
INSERT THE 3/8” X 2 1/2”
BOLTS THROUGH EACH HOLE, AND THREAD 1—
3/8” LOCK NUT ONTO THE
END OF THE BOLTS.
TIGHTEN NUT AND BOLT
FIRMLY USING TWO WRENCHES.
NOTE:
NOTE:
UPON COMPLETION,
NOTE:NOTE:
BOTH PARTS SHOULD BE FIRMLY JOINED TOGETHER.
RENCH
SSEMBLY
SSEMBLY
SSEMBLYSSEMBLY
;
1111————HHHH
ARDWARE
ARDWARE
ARDWAREARDWARE
CONTAINING
2—3/8” X 2 1/2”
1—3/8” X 3”
4—3/8” L
1—1/2” L
1—1/2” NO-W
1—3/8” NO-W
B
OLT
B
OLT
KKKK
IT
IT
,,,,
ITIT
BOLT
OCK NUT
OCK NUT
BOLT
OBBLE
OBBLE
IMPORTANT:
IMPORTANT:
IMPORTANT:IMPORTANT:
W
HEN RACK IS IN AN
UPRIGHT POSITION
W
3/8” L
3/8” L
3/8” L3/8” L
QR C
QR C
LIP
LIP
BBBB
LIPLIP
XXXX
OLT
OLT
OLTOLT
3”
3”
3” 3”
HHHH
ITCH
ITCH
ITCHITCH
IIII
NSERT
NSERT
NSERTNSERT
QR CQR C
3/8”
3/8”
3/8” 3/8”
OCK
OCK
OCKOCK
NNNN
UT
UT
UTUT
IRE RETAINER ON
C
LIP SHOULD ALWAYS BE
IN A CLOSED POSITION
TO KEEP RACK FROM
FALLING OVER DURING
USE
,
QR
.
3/8”
3/8” X
3/8” 3/8”
BBBBOLT
OLT
OLTOLT
X
XX
3333””””
C.
C.
C.C.
IIII
NSTALLING
NSTALLING
NSTALLINGNSTALLING
MMMM
ODEL
ODEL
532RR
532RR
SHOULD
ODELODEL
INSTALLED
INSTALLED
INSTALLEDINSTALLED
AAAA
DJUSTING
DJUSTING
DJUSTINGDJUSTING
F
ILLER PLATES AND SCREW SHOULD BE INSTALLED/ REMOVED DEPENDING ON
THE SIZE OF YOUR RECEIVER HITCH
FFFF
OR
OR
2”
OROR
P
LATE SCREW BEFORE INSTALLING THE RACK ON YOUR VEHICLE
FFFF
OR
OR
1 1/4”
OROR
NNNN
OOOO
----WWWW
OBBLE
OBBLE
OBBLEOBBLE
P
ROPERLY INSTALLING THE NO-WOBBLE BOLT IS CRITICAL FOR PROPER FUNC-
TIONING OF THE RACK ON
FFFF
OR
OR
2”
OROR
W
OBBLE BOLT INCLUDED WITH THE PRODUCT
FFFF
OR
OR
1 1/4”
OROR
B
OLT INCLUDED WITH THE PRODUCT
IIII
NSTALLING
NSTALLING
NSTALLINGNSTALLING
W
ITH ARMS IN FOLDED POSITION, INSERT RACK INTO RECEIVER HITCH
UP HOLE IN THE BASE WITH HOLE OF RECEIVER HITCH
W
HEN THE RACK IS SET UP FOR
AVAILABLE ON THE HITCH INSERT, AND THIS WILL BE THE
-W
OBBLE BOLT SHOULD BE INSTALLED THROUGH THIS
W
HEN THE RACK IS SET UP FOR BOLT SHOULD PASS THROUGH THE SERT
, NOT
ALLOW THE RACK TO MOVE INSIDE OF THE HITCH
THE
SHOULDER OF THE BOLT SHOULD COME UP AGAINST RECEIVER RACK IN-
SIDE OF HITCH
T
IGHTEN FIRMLY USING TWO HITCH SIZE THE HITCH WHEN DONE
D.
D.
D.D.
FFFF
SHOULD
532RR 532RR
SHOULDSHOULD
ON
ON
ONON
FOR
FOR
HHHH
ITCH
ITCH
FORFOR
ITCHITCH
2”
HITCHES
HITCHES, FILLER PLATES SHOULD BE INSTALLED WITH FILLER
2” 2”
HITCHESHITCHES
1 1/4”
HITCHES
HITCHES, REMOVE FILLER PLATES AND SCREW
1 1/4” 1 1/4”
HITCHESHITCHES
BBBB
OLT
OLT
::::
OLTOLT
2”
HITCHES
HITCHES, INSTALL THE RACK WITH THE
2” 2”
HITCHESHITCHES
1 1/4”
HITCHES
HITCHES
1 1/4” 1 1/4”
HITCHESHITCHES
THE
THE
RACK
RACK
THETHE
RACKRACK
THE LARGER
.
). T
HERE SHOULD NOT BE ANY MOVEMENT OF THE RACK INSIDE OF
OLDING
OLDING
OLDINGOLDING
RACK
RACK
RACKRACK
ONLY
ONLY
BE
BE
USED
ONLYONLY
II 1 1/4”
II 1 1/4”
II 1 1/4” II 1 1/4”
AUTOMOBILES
AUTOMOBILES
AUTOMOBILESAUTOMOBILES
SSSS
IZE
IZE
IZEIZE
1 1/4” OR 2”
,
,
, ,
ON
ON
YOUR
YOUR
ONON
YOURYOUR
1/2”
.
UP
UP
UPUP
USED
BEBE
USEDUSED
RECEIVER
RECEIVER
RECEIVERRECEIVER
. N
. N
EVER
EVER
. N. N
EVEREVER
::::
.
INSTALL THE RACK WITH THE
VEHICLE
VEHICLE
VEHICLEVEHICLE
2” H
ITCHES, ONLY ONE HOLE OPTION WILL BE
1 1/4” H
3/8” (
HOLE
. G
- 3/4” OR 9/16”
CCCC
ARRY
ARRY
ARRYARRY
ONTO
ONTO
ONTOONTO
ON
ON
2”
ONON
USE
USE
USEUSE
HITCHES
.
::::
ITCHES, THE
MIDDLE) HOLE ON THE HITCH IN-
OING THROUGH THE LARGER HOLE WILL
VVVV
EHICLE
EHICLE
EHICLEEHICLE
2”
RECEIVER
RECEIVER
2” 2”
RECEIVERRECEIVER
HITCHES
HITCHES
HITCHESHITCHES
THIS
THIS
THISTHIS
.
AAAA
HITCHES
HITCHES
HITCHESHITCHES
RACK
RACK
ON
ON
AAAA
TRAILER
ONON
LARGER
1/2”
::::
TRAILER
TRAILERTRAILER
.
HOLE
RACKRACK
1/2” (
.
3/8” NO-W
.
.
3/8” NO-W
.
WRENCHES (DEPENDING ON
RMS
RMS
RMSRMS
,
,
OR
OR
, ,
OROR
.
) NO-
OBBLE
. THE N
OBBLE
::::
CCCC
. L
TO FOLD UP CARRY ARMS,
REMOVE THE QR CLIP FROM THE CARRY ARM ASSEMBLY, AND SWING CARRY ARMS INTO UPRIGHT POSITION.
RE-INSTALL THE QR CLIP,
MAKING SURE TO PROPERLY CLOSE THE WIRE RETAINER ON THE QR CLIP.
RRRR
OTATE
OTATE
OTATEOTATE
UPRIGHT
UPRIGHT
UPRIGHTUPRIGHT
ARMS
ARMS
ARMSARMS
POSITION
POSITION
POSITIONPOSITION
INTO
INTO
INTOINTO
QR C
QR C
QR CQR C
IMPORTNANT: WIRE RE-
TAINER MUST BE FULLY CLOSED TO KEEP THE CARRY ARMS IN AN UPRIGHT POSI­TION DURING USE. PLEASE SEE DRAWING IN STEP 2 ON
PAGE 1.
LASS
LASS
LASSLASS
....
INE
LIP
LIP
LIPLIP
MMMMooooddddeeeellll 555533332222RRRRRRRR IIIInnnnssssttttrrrruuuuccccttttiiiioooonnnnssss
English - Page 2
E.
E.
E.E.
LLLL
OADING
OADING
OADINGOADING
1. REMOVE ALL LOOSE ITEMS FROM BICYCLES (PUMPS, BAGS, ETC.), AND CHECK THAT ALL QUICK RELEASE HUBS
ARE TIGHT.
2. L
OAD FIRST BICYCLE WITH ITS CHAIN AND GEARS FACING AWAY FROM RACK. MAKE SURE THAT BICYCLES DO
NOT COME IN CONTACT WITH VEHICLE.
3. LOAD SUBSEQUENT BICYCLES IN ALTERNATING DIRECTIONS. FOR BEST WEIGHT DISTRIBUTION, LOAD HEAVIEST
BICYCLES FIRST, WITH LIGHTER BICYCLES ON THE OUTSIDE. ADD PADDING BETWEEN BICYCLE CONTACT POINTS, IF NECESSARY.
4. AFTER BICYCLES ARE LOADED, CHECK THAT ENTIRE RACK IS SECURE AND THAT NO-WOBBLE BOLT IS TIGHT,
AND THAT THE RACK IS STILL FIRMLY IN PLACE. VISION OUT OF REAR WINDOW MAY BE RESTRICTEDUSE SIDE MIRRORS ACCORDINGLY WHEN BACKING UP.
SSSSPECIAL
PECIAL
NOTE
NOTE
NOTENOTE
ON
PECIALPECIAL
PLACE ONE CARRY ARM UNDER FRONT TOP TUBE. WITH THE OTHER CARRY ARM, ROTATE TIE-DOWN CRADLE, AND PLACE CARRY IN SPACE BEHIND SEAT TUBE AND BELOW REAR DOWN-STAY. THE AAAALLEN BBBBAR
AR IS ALSO RECOMMENDED FOR THIS APPLICATION.
ARAR
F.
F.
F.F.
SSSS
ECURING
ECURING
ECURINGECURING
O
3. PULL STRAP TIGHT.
IF AN ALLEN BIKE RACK IS FOUND TO HAVE A DEFECT IN WORKMANSHIP OR MATERIAL OVER THE LIFETIME OF THE
TTTT
OOOO
R. A. A
R. A. A
R. A. AR. A. A
WWW
WWW
....
ALLENRACKS
ALLENRACKS
WWWWWW
ALLENRACKSALLENRACKS
©2012 R. A. A
2012 R. A. A
2012 R. A. A2012 R. A. A
BBBB
ICYCLES
ON
INSTALLING
INSTALLING
ONON
INSTALLINGINSTALLING
ICYCLES
ICYCLESICYCLES
WOMEN
WOMEN
WOMENWOMEN
BBBB
IKES
IKES
IKESIKES
1. PLACE BICYCLE IN
CRADLE.
S
S
STYLE
’’
SS
TO
TO
TOTO
ON
ON
ONON
STYLE
STYLESTYLE
RRRR
RRRR
ACK
ACK
ACKACK
FRAMES
FRAMES:
FRAMESFRAMES
ACK
ACK
ACKACK
::::
:::
LLEN
LLENLLEN
ALL
::::
BIKES MUST BE SECURELY TIED TO RACK
TIE-DOWN STRAPS, OR ADDITIONAL STRAPS IF NECESSARY
2. THREAD STRAPS.
4. USE A STRAP (NOT
INCLUDED) TO PULL ALL
BICYCLES TOGETHER
AROUND BOTTOM BRACK-
ETS. STRAP SHOULD ALSO
SECURE WHEELS.
AAAALLEN
LLEN
LIFETIME
IFETIME
LLENLLEN
LLL
IFETIMEIFETIME
ORIGINAL PURCHASER, ALLEN WILL REPAIR OR REPLACE THE RACK FREE OF CHARGE.
VIEW
VIEW
AN
AN
INSTRUCTIONAL
VIEWVIEW
(800) 722
(800) 722----5536
(800) 722(800) 722
INSTRUCTIONAL
ANAN
INSTRUCTIONALINSTRUCTIONAL
OR
OR
VISIT
VISIT
OROR
VISITVISIT
LLEN
LLEN
CCCC
505 B
505 B
505 B505 B
VVVV
....
COM
COM
COMCOM
OOOO
EACHLAND
EACHLAND
EACHLANDEACHLAND
ERO
ERO
EROERO
5536 ---- FFFF
5536 5536
----
LLEN
LLEN
LLENLLEN
LLENLLEN
:
: :
., I
., I
., I., I
BBBB
CUSTOMERSERVICE
CUSTOMERSERVICE
CUSTOMERSERVICECUSTOMERSERVICE
CCCC
:
NC
NC
NCNC
EACH
EACH
EACHEACH
OOOO
., I
., I
., I., I
WWW
WWW
WWWWWW
VIDEO
VIDEO
VIDEOVIDEO
....
ALLENSPORTSUSA
ALLENSPORTSUSA
ALLENSPORTSUSAALLENSPORTSUSA
....————AAAA
LLEN
LLEN
BBBB
IKE
LL
LL
LLLL
RRRR
UITE
UITE
UITEUITE
@@@@
IGHTS
IGHTS
IGHTSIGHTS
IKE
IKEIKE
5555
ALLENRACKS
ALLENRACKS
ALLENRACKSALLENRACKS
LLENLLEN
BBBB
LVD
LVD
....————SSSS
LVDLVD
, FL 32963
, FL 32963
, FL 32963, FL 32963
AX
AX
: (772) 234
: (772) 234----5796
AXAX
: (772) 234: (772) 234
NC
NC
., A
., A
NCNC
., A., A
ON
ON
ONON
5796
57965796
RRRR
THIS
THIS
THISTHIS
RRRR
ACKS
ACKS
ACKSACKS
ESERVED
ESERVED
ESERVEDESERVED
WARRANTY
ARRANTY:
WWW
ARRANTYARRANTY
ITEM
ITEM
,
,
ITEMITEM
, ,
....
COM
COM
////
INSTRUCTIONAL
INSTRUCTIONAL
COMCOM
INSTRUCTIONALINSTRUCTIONAL
....
COM
COM
COMCOM
:::
SCAN
SCAN
SCANSCAN
THE
THE
THETHE
QR C
QR C
QR CQR C
----
ODE
ODE
((((
ODEODE
VIDEOS
VIDEOS
VIDEOSVIDEOS
BELOW
BELOW
BELOWBELOW
900B A
900B ADAPTOR
900B A900B A
. USE
),
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DAPTOR
DAPTORDAPTOR
INDIVIDUAL
.
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