Allen & Heath XONE:S6 Service Manual

ALLEN&HEATH
WARNING – HIGH VOLTAGES
Power Supply Unit (PSU) work should only
be carried out by qualified personnel.
We recommend that you use an approved Allen & Heath
service centre for all power supply work.
http://www.allen-heath.com/
SERVICE INFORMATION
Publication AP6297
Introduction
This publication provides technical information on servicing the Allen & Heath Xone:S6 rotary club mixer. Included are internal layout drawings, block diagrams and circuit schematics with board layouts. Also included is technical information on the Xone:V6 EQ Isolator and Crossfader modules, which are compatible with the Xone:S6. Please note that the valve circuits from the Xone:V6 are not compatible with the S6 and fitting of these parts should not be attempted. The Xone:S6 MPS7 power supply unit should be used only to power a Xone:S6 console.
Whilst we believe this information to be reliable we do not assume responsibility for inaccuracies. We also reserve the right to make changes in the interest of further product development.
Additional Resources
Allen & Heath web site www.allen-heath.com Product information Technical downloads Distribution contacts Company contacts
Technical support support@allen-heath.com
See web for local contact
Xone:S6 user guide AP6296 Operating instructions Performance specification User jumper link options Meter bulb replacement
Xone:V6 options user guide AP5377 Operating instructions
Performance specification
Xone:S6 Service Information
Issue status: xones6_ap6297_1.doc
Print date: 14 June 2005
Copyright © 2005 Allen & Heath. All rights reserved
Manufactured in the United Kingdom by Allen & Heath
Kernick Industrial Estate, Penryn, Cornwall, TR10 9LU, UK
http://www.allen-heath.com
2 xones6_ap6297_1.doc
Servicing Precautions – General Notes
Service personnel: Service work should be carried out by technically qualified service personnel only.
Mains power is dangerous and can kill. Do not attempt to work on a linear or switched mode power supply if you are not suitably qualified to do so. Do not attempt to repair surface mount circuit assemblies unless you are suitably qualified and have the necessary facilities to do so. Replacement circuit assemblies can be ordered.
Service facilities: Ensure a suitably sized work surface is available. Ensure this is clear of dirt, debris
and obstructions which may damage the equipment surfaces. Ensure adequate lighting. Use the correct tools for the job and ensure they are in good working order. Ensure all workshop safety requirements are adhered to.
Service information: Check that you have all the information you need before starting the service job. Refer
to the Allen & Heath web site or contact Allen & Heath technical support for details on the latest information. Full technical information can be downloaded from the web site Distributor Zone (password required).
Mains power: Connect the equipment to mains power only of the type described in the user guide
and marked on the rear panel. The power source must provide a good ground connection. Ensure you always use an isolation transformer when working on any mains power supply unit.
Mains cord and fuse: Use the correct power cord as supplied with the equipment. Do not remove or tamper
with the ground connection in the power cord. Heed the Important Mains Plug Wiring Instructions printed in the user guide if it is necessary to rewire the mains cord. Always replace the equipment mains fuse with the correct type and rating as described in the user guide and marked on the equipment panel.
Opening the unit: Switch off and remove the mains power cord before opening the equipment. Ensure
all power supply covers and safety shields are in place before applying power with the unit open for diagnostic fault finding.
Closing the unit: Before finishing, check the quality and accuracy of the service work carried out.
Remove any dirt or debris as this may cause equipment failure in the future. Ensure all assemblies, harnesses and connectors are correctly aligned and plugged in. Ensure that jumper settings and control configurations are correctly set according to the requirements of the customer.
Testing the unit: Before operating the equipment, read and adhere to the Important Safety Instructions
printed in the user guide. Test that the service work has been successfully carried out.
Shipping the unit: Use adequate packing such as the original packaging or purpose designed flight case
if you need to ship the unit. To avoid injury to yourself or damage to the equipment take care when lifting, moving or carrying the equipment.
Servicing Notes – Xone:S6
User maintenance: There are several user configurable jumper links inside. These are described in the
user guide together with instructions on how to change the default settings.
Technology: The Xone:S6 uses conventional thru-hole PCB technology with high grade discrete
transistor audio circuits. It has an external linear power supply which should be serviced only by suitably qualified personnel.
Operation: The Xone:S6 is an audiophile rotary club mixer. To ensure optimum performance and
reliability it should be connected and operated as described in the user guide.
Fault finding: Refer to the system block diagram and circuit drawings to follow through the signal
path during fault diagnosis. Replace suspected faulty components only with those specified by Allen & Heath. The use of lower grade alternatives may degrade the performance. Ensure the RCA phono insert jumper links are pressed fully in if fitted. If a fault with the power unit is found, make sure it has been positioned according to the instructions in the user guide when installed. VU meter bulb replacement is described in the user guide.
xones6_ap6297_1.doc 3
Contents Log
Internal Layout drawing ...............................................xones6_layout_1.pdf
........................................................................ xonev6_options_layout_1.pdf
Surface and Main Parts..................................................xones6_parts_1.pdf
..........................................................................xonev6_options_parts_1.pdf
System Block Diagram ....................................xones6_blockdiagram_1.pdf
Input PCB .............................................xones6_003-050_090_input_1.1.pdf
Master PCB ..................................................xones6_003-051_master_2.pdf
Mic PCB.......................................................... xones6_003-052_mic_1.1.pdf
Booth PCB..................................................... xones6_003-053_booth_1.pdf
Phones PCB................................................xones6_003-054_phones_1.pdf
Meter PCB ......................................................xones6_003-471_meter_1.pdf
Slave PCB .......................................................xones6_003-472_slave_1.pdf
Power Supply PCB........................................xones6_003-470_power_1.pdf
Crossfader Option PCB .................. xonev6_options_003-154_xfader_2.pdf
EQ Isolator Option PCB ................... xonev6_options_003-156_eqiso_2.pdf
4 xones6_ap6297_1.doc
XONE:S6 Internal Layout
Product ...................................XONE:S6
Power Supply Versions .........MPS7-100
..............................................MPS7-120
XONE:S6 FRONT
PHONES PCB
003-054
MIC PCB
003-052
METER PCB
003-471
INPUT 4-6 PCBs
003-090
INPUT 1-3 PCBs
003-050
..............................................MPS7-220
..............................................MPS7-240
DC Cable Assembly ................. 002-583
Pack Assembly......................... 003-465
Main Assembly ......................... 003-466
Panel Assembly Front .............. 003-467
Chassis Assembly .................... 003-468
PSU Assembly ......................... 003-469
Cue Switch Cable Assembly .... 003-089
Fader Assembly ....................... 003-109
VU Meter Assembly.................. 003-110
Input 1-3 PCB........................... 003-050
BOOTH PCB
003-053
MASTER PCB
003-051
SLAVE PCB
003-472
Input 4-6 PCB........................... 003-090
Master PCB .............................. 003-051
Mic PCB ................................... 003-052
Booth PCB................................ 003-053
Phones PCB............................. 003-054
Meter PCB................................ 003-471
Slave PCB ................................ 003-472
Power PCB............................... 003-470
xones6_layout_1.doc Sheet 1 of 1
R1
+30V
e
CN1B
B
d
LEFT_PRE_OUT
c
b
RIGHT_PRE_OUT
1R0
C47
47/63
1 2
1 2
L1
W
R
L4
JP7
1 2
1 2
JP8
JP1
JP2
100P/DISK
R62 100K 1%
R64 100K 1%
R82 2K7
R101 270K
C1
220P/DISK
C48
C51
100P/DISK
C2
220P/DISK
22N/MYL
22N/MYL
Q30
BC637
C34
VR2C
C35
VR2A
a
ALLEN&HEATH
Kernick Industrial Estate, Penryn, Cornwall, England. TR10 9LU
+44 (0)8707 556250
Tel:
+44 (0)8707 556251
Fax:
ABCDEFGH
+28VP
R85
82K
R40 10K 1%
79
C40 10/50
R86
82K
R41 10K 1%
13
C43 10/50
R4 47K 1%
R5 47K 1%
8
2
+28VP
R25 10K 1%
R24
10K 1%
Q1
NF
R8 22R
C29
470/35 LESR
R33
10K 1%
Q9
NF
R14 22R
R89 150K
C41
10/50
R90
150K
R91 150K
C44
10/50
R94
150K
ISSUE BY DATE
1 ARJ 27-08-02
1.1 ARJ 26-11-02
Q2
2SK170BLQ32SK170BLQ42SK170BL
R9 22R
R34 10K 1%
Q10
2SK170BL
R15 22R
Q21
2SC2240BL
C36
22N/MYL
R42 3K3 1%
11
Q22
2SC2240BL
C37
22N/MYL
R44 3K3 1%
5
R46 560R
Q17
2SC2240BL
R10 22R
R47 560R
Q19 2SC2240BL
Q11
2SK170BL
R16 22R
C38
22N/MYL
R43
1012
10K 1%
VR2D
C39
22N/MYL
R45
46
10K 1%
VR2B
1 2
2SC2240BL
Q6
2SK170BL
R13 22R
12
R69
2SC2240BL
Q20
2SK170BL
R19 22R
SW2A
3
1
SW2B
6
4
BRKT
7
SW2C
JP3
C15
47/25
CN1A
A
L
R
L
R
8
W
R
C9
100N 63V/PE
C14
47/25
JP4
CN6
SIL CABLE HEADER 3 M STRT
2
R106 68R
R107 68R
5
R49 3K3 1%
C7
220NC3680N
R56 470R
R11 22R
R51 3K3 1%
C8
220NC5680N
Q12
2SK170BL
R17 22R
R87
82K
R92
150K
R88
82K
R95
150K
FILE: AG4911_1.1 INPUT.Sch 15:45:06 23-Sep-2004
R93 150K
10/50
R96 150K
10/50
C42
C45
R57 470R
100K 1%
100K 1%
Q232SC2240BL
R54 3K3 1%
Q242SC2240BL
R55 3K3 1%
R26
10K 1%
C4
680N
R58
10K 1%
C6
680N
R60
+30VA
C12
100N 63V/PE
C18
100/25
-30VA
+30VC
C13
100N 63V/PE
C19
100/25
-30VC
BRKT
7
VR1C
POT9 10KA X2
SW APEM SPDT 5236WW X371 (AL4907)
R68
1K1 1%
R27 10K 1%
Q18
Q5
2SK170BL
R12 22R
1K1 1%
R36
R35
10K 1%
Q14
Q13
2SK170BL
R18 22R
R63 100K 1%
R65 100K 1%
BRKT
8
4
5
SW1B
SW APEM DPDT 5246W X371 (AL4906)
PRINTED:
C20
100N
C49
L2
100P/DISK
L3
C50 100P/DISK
1 2 3
CN2B
W
A
R
VALVE PCB FIXING
R104
100K 1%
METER +6.3V
METER_GND
C46
10/50
CN2A
W
B
R
CN7
1 2 3 4
R105
100K 1%
C21
100N
C23
C24
47/25
C22
100N
R100 100K 1%
C52
100P/DISK
L5
L6
C53
100P/DISK
47/25
8
7
R28
R29
100R
100R
RLY1B
R99 100K 1%
C25
47/25
C26
47/25
R102
R70
R103
47K 1%
47K 1%
R71
47K 1%
47K 1%
-30V
CUE_RD
10
L_MIX CUE_L_MIX BOOTH_L_MIX MIX_CUE_L +6.3V
-30V
R66 220K
R67 220K
RLY1A
5
6
5 7
9 11 13 15
EARTH SCREW TERMINAL
5 7
9 11 13
GND GND+30V
VR3A
POT P&G RF11 10KA X2_1
5 1
VR3B
POT P&G RF11 10KA X2_1
5 2
15
R108
22K 1%
3
R109
22K 1%
4
RLY2A
5
6
RLY SWBT53W/1
RLY2B
8
7
RLY SWBT53W/1
3
CN3
112 334 5 7 9 11 13 15
BOX 8X2 M 90 DEG
CN5
1 2 3 4
112 334 5 7 9 11 13 15
BOX 8X2 M 90 DEG
3
10
10 12 14 16
CN4
R97
39K
R98
39K
R6
47K 1%
6 8
10 12 14 16
6 8
R7 47K 1%
2 4 6 8 10 12 14 16
+30V +6.3V CUE_DC
2 4 6 8 10 12 14 16
R30
2
100R
VR1A
1 3
R37
5
100R
VR1B
4 6
R_MIX CUE_R_MIX BOOTH_R_MIX MIX_CUE_R +6.3V
L_MIX
R_MIX
CUE_L_MIX
CUE_R_MIX
R59 100K 1%
R31
10K 1%
Q15
R61 100K 1%
R38
10K 1%
+30V
-30V
+30V
-30V
AI1
HOLE-AI
Q7
R32 10K 1%
LD1
GRN
R39 10K 1%
LD2
GRN
HOLE-AI
2SK170BL
PR VA 500R
VR4
2
2SK170BL
PR VA 500R
VR5
2
R20
10R PF
R21
10R PF
R22
10R PF
R23
10R PF
AI2
+30VA
R80 120R
Q27
S
VP0610L
D
C27
R50 3K3 1%
-30VA
+30VC
R81 120R
Q28
S
VP0610L
D
C28
R53 3K3 1%
-30VC
R48 560R
CN8
2 1
SW APEM SPDT 5236WW X371 (AL4907)
R2
33R
SW1A
1
3
C16
100/25
C10
100N 63V/PE
C17
100/25
C11
100N 63V/PE
+6.3V
R3
33R
12
+
RLY2C
-
RLY SWBT53W/1
1
Q29
MPSA42
GND
R
12
2
L
Q25
MPSA42
R83 820R 1%
-30VA
Q26
MPSA42
R84 820R 1%
-30VC
TITLE:
Q8
2SK170BL
13
R72
22K 1%
JP5
Q16
2SK170BL
13
R75
22K 1%
JP9
C31
120/63 LESR
C30
120/63 LESR
C32
120/63 LESR
C33
120/63 LESR
R78
220R
G
R74
22K 1%
R73
22P/DISK
22K 1%
12
12
JP6
R79
220R
G
R77
22K 1%
R76
22P/DISK
22K 1%
12
12
JP10
+30VA
-30VA
+30VC
JST 2 M STRT
-30VC
+6.3V
XONE S6 INPUT PCB
PAGE:
DRG No: ISSUE: SHEET: OF
C 4911 1 1
1.1
RIGHT_PRE_OUT
CN9 JST 2 M STRT
2
D1
1
1N4148
R52
2K2 1%
RLY1C
+
RLY SWBT53W/1
LEFT_PRE_OUT
CUE_RD
GND
CUE_DC
1
-
GND
003-050_090 iss.1.1
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