Allen-Bradley SLC 500 Quick Start Guide
SLC 500 Hardware Migration
Bulletins 1746, 1747, 1769, 5069
Reference Manual
Original Instructions
SLC 500 Hardware Migration Reference Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or
economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may
be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc
Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements
for safe work practices and for Personal Protective Equipment (PPE).
2 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Table of Contents
Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
Overview Product Lifecycle Status Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SLC 500 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CompactLogix 5370 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CompactLogix 5380 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compact I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compact 5000 I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SLC 500 Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CompactLogix 5380 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sensor Actuator Power for CompactLogix 5380 . . . . . . . . . . . . . . . . . 13
Other Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Replace an SLC 500 Controller Upgrade to a CompactLogix 5370 Controller . . . . . . . . . . . . . . . . . . . . . . . 15
Upgrade to a CompactLogix 5380 Controller . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 3
Replace an SLC 500 I/O Module Upgrade an SLC I/O Installation by Replacing it with Compact I/O . . 17
Upgrade an SLC I/O Installation by Replacing it with
Compact 5000 I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SLC I/O Installation Using a Conversion Kit. . . . . . . . . . . . . . . . . . . . 23
Appendix A
Wiring Diagram Comparisons Replace an SLC 5 Processor Serial Port with a Compact I/O
Serial Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SLC 5/03, SLC 5/04, or SCL 5/05 to 5069-SERIAL . . . . . . . . . . . . . 25
Replace an SLC 500 I/O with a Compact I/O . . . . . . . . . . . . . . . . . . . . . . . 26
1746-IA4 to 1769-IA8I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1746-IA8 to 1769-IA8I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1746-IA16 to 1769-IA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1746-IB8 to 1769-IQ16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1746-IB16 to 1769-IQ16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1746-IG16 to 1769-IG16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1746-IM4 to 1769-IM12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1746-IM8 to 1769-IM12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1746-IM16 to 1769-IM12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 3
Table of Contents
1746-ITB16 to 1769-IQ16F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1746-ITV16 to 1769-IQ16F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1746-IV8 to 1769-IQ16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1746-IV16 to 1769-IQ16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1746-OA8 to 1769-OA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1746-OA16 to 1769-OA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1746-OB8 to 1769-OB8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1746-OB16 to 1769-OB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1746-OB16E to 1769-OB16P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1746-OBP8 to 1769-OB8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1746-OG16 to 1769-OG16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1746-OV8 to 1769-OV16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1746-OV16 to 1769-OV16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1746-OW4 to 1769-OW8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1746-OW8 to 1769-OW8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1746-OW16 to 1769-OW16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1746-IO2DC to 1769-IQ6XOW4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1746-NI4 to 1769-IF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1746-NIO4I to 1769-IF4XOF2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1746-NIO4V to 1769-IF4XOF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1746-NI8 to 1769-IF8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1746-NO4I to 1769-OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1746-NO4V to 1769-OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Replace an SLC 500 I/O with a Compact 5000 I/O . . . . . . . . . . . . . . . . . . 42
1746-IA4 to 5069-IA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1746-IA8 to 5069-IA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1746-IA16 to 5069-IA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1746-IM4 to 5069-IA16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1746-IM8 to 5069-IA16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1746-IM16 to 5069-IA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1746-IB8 to 5069-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1746-IB16 to 5069-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1746-ITB16 to 5069-IB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1746-OA8 to 5069-OA16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1746-OA16 to 5069-OA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1746-OB8 to 5069-OB8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1746-OBP8 to 5069-OB8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1746-OBP16 to 5069-OB16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1746-OB16 to 5069-OB16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1746-OB16E to 5069-OB16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1746-OW4 to 5069-OW4I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1746-OW8 to 5069-OW4I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1746-OW16 to 5069-OW16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1746-OX8 to 5069-OX4I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1746-NI4 to 5069-IY4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1746-NI8 to 5069-IF8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1746-NO4I to 5069-OF4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1746-NO4V to 5069-OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Preface
About This Publication
This document serves as a guide for replacing your existing SLC™ 500 modules
with other products such as Compact I/O™ modules, or Compact 5000™ I/O
modules.
The SLC 500 Control system hardware was redesigned to be RoHS compliant.
As a result, several of the products will continue to be available for years to
come, however, some products, such as less capable controllers and lower
density I/O, have been discontinued.
The SLC™ control platform in general is in the Active Mature lifecycle state, as
the newer CompactLogix™ and Compact 5000 platforms provide greater
functionality and connectivity.
The following chapters of this document describe the many SLC,
CompactLogix, and I/O options available for active management of your
installed base of control products. You have the option of maintaining,
migrating, or replacing that installed base in a phased manner to meet your
needs.
This document focuses on hardware migration. For more detailed
information, including instructions for
Logix program, see SLC to CompactLogix Programming Migration
Application Profile, publication 5069-AP001.
converting an SLC program to a
Audience
Required Software
This document is intended for users of SLC 500 controllers and I/O modules
who are familiar with the RSLogix 500® programming software.
If the replacement is an SLC 500 controller or I/O module, no additional
software is required.
If the replacement is a CompactLogix 5370 controller, CompactLogix 5380
controller, Compact I/O module, or Compact 5000 I/O module, the following
are required:
• Studio 5000 environment
The Studio 5000® environment combines elements of design into one
standard framework that optimizes productivity and reduces time to
commission.
With the Studio 5000 Applications you can:
- Build and maintain a system layout in a central place with
Studio 5000 Architect®
- Configure, program, and maintain your Logix 5000™ family of
controllers with Studio 5000 Logix Designer®
- Create intuitive, modern screens for the PanelView™ 5000 graphic
terminals with Studio 5000 View Designer®
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 5
Preface
- Create and leverage reusable libraries of content for rapid project
development with Application Code Manager
The following CompactLogix controllers are compatible with
Studio 5000 Applications:
Controllers Cat. No. Studio 5000 Logix Designer Application
CompactLogix 5380 /
Compact GuardLogix 5380
CompactLogix 5370 For CompactLogix 5370 controllers
5069-L306ER, 5069-L306ERM, 5069L310ER, 5069-L310ERM, 5069-L310ERNSE,
5069-L320ER, 5069-L320ERM, 5069L320ERMK, 5069-L330ER, 5069L330ERM,
5069-L330ERMK, 5069-L340ER, 5069L340ERM, 5069-L350ERM, 5069L350ERMK,
5069-L380ERM, 5069-L3100ERM
5069-L306ERS2, 5069-L306ERMS2,
5069-L310ERS2, 5069L310ERMS2,5069-L320ERS2,
5069-L320ERMS2, 5069-L330ERS2,
5069-L330ERMS2, 5069-L340ERS2,
5069-L340ERMS2, 5069-L350ERS2,
5069-L350ERMS2, 5069-L380ERS2,
5069-L380ERMS2, 5069-L3100ERS2,
5069-L3100ERMS2, 5069-L320ERS2K,
5069-L320ERMS2K, 5069-L330ERS2K,
5069-L330ERMS2K, 5069-L350ERS2K,
5069-L350ERMS2K
using firmware revision 21.00.00 or
later
1769-L19ER-BB1B Version 28.00.00 or later
Version 29.00.00 or later
Version 21.00.00 or later
Summary of Changes
• RSLogix 500/RSLogix Micro version 12 or RSLogix Project Migrator
The RSLogix 500/RSLogix™ Micro version 12 software includes an
integrated SLC to CompactLogix program converter tool. To convert,
simply perform a Save Program As, then select file type as *.ACD, and
fill out the menu prompts.
For older versions of RSLogix 500/RSLogix Micro, the RSLogix Project
Migrator tool is a free, standalone software tool for converting an
RSLogix 5 or RSLogix 500 project export file for import into Studio
5000 Logix Designer application.
The standalone converter tool is available for download at: rok.auto/pcdc
.
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Top i c Page
Added compatible list of CompactLogix 5380 controllers. 6
Updated reference documents. 7
Added a section on other considerations for migration. 14
Added a section for SLC 500 I/O to Compact 5000 I/O replacement using
conversion modules.
Updated wire diagrams and warnings in Wiring Diagrams chapter. 25
23
6 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Preface
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
SLC 500 Analog Input Module Installation Instructions, publication 1746-IN006
SLC 500 RTD/Resistance Input Module Installation Instructions, publication 1746-
IN007
SLC 500 RTD/Resistance Input Module Installation Instructions, publication 1746-
IN012
SLC 500 Thermocouple/mV Analog Input Module Installation Instructions, publication
1746-IN015
SLC 500 8-Point Analog Output Module Installation Instructions, publication 1746-
IN026
SLC 500 Digital I/O Modules Installation Instructions, publication 1746-IN027
SLC 500 4-Channel Analog I/O Modules User Manual, publication 1746-UM005 A more detailed description on how to configure the SLC 500 analog I/O modules.
SLC 500 4-Channel Thermocouple/mV Input Module User Manual, publication 1746-
UM007
SLC 500 Systems Selection Guide, publication 1747-SG001
SLC to CompactLogix Programming Migration Application Profile,
publication 5069-AP001
CompactLogix Controllers Specifications Technical Data, publication 1769-TD005
Compact I/O Modules Specifications Technical Data, publication 1769-TD006
CompactLogix 5380, Compact GuardLogix 5380, and CompactLogix 5480 Controllers
Specifications Technical Data, publication 5069-TD002
CompactLogix 5370 Controllers User Manual, publication 1769-UM021
CompactLogix 5380 Controllers User Manual, publication 5069-UM001
Compact 5000 I/O Modules and EtherNet/IP Adapters Technical Data, publication
5069-TD001
Compact 5000 I/O Serial Module User Manual, publication 5069-UM003
Installation instructions for the SLC 500 Analog Input Module (Cat. No. 1746-NI8).
Installation instructions for the SLC 500 RTD/Resistance Input Module (Cat. No. 1746-NR8).
Installation instructions for the SLC 500 RTD/Resistance Input Module (Cat. No. 1746-NR4).
Installation instructions for the SLC 500 Thermocouple/mV Analog Input Module.
Installation instructions for SLC 500 8-point analog output modules.
Installation Instructions for SLC 500 digital I/O modules.
A more detailed description on how to configure the SLC 500 4-Channel Thermocouple/mV Input
Module.
An overview of the SLC 500 family of products.
Provides information on converting an SLC program to a Logix program and migrating the existing SLC
I/O to an Ethernet network.
Provides CompactLogix controllers specifications.
Provides Compact I/O Modules specifications.
Provides CompactLogix, Compact GuardLogix, and CompactLogix controllers specifications.
Describes how to install, use, and troubleshoot CompactLogix 5370 controllers.
Describes how to install, use, and troubleshoot CompactLogix 5380 controllers and Compact
GuardLogix 5380 controllers.
Provides Compact 5000 I/O and EtherNet/IP adapter specifications.
Describes how to install, use, and troubleshoot a Compact 5000 I/O serial module.
You can view or download publications at rok.auto/literature
.
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 7
Preface
Notes:
8 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Overview
Chapter 1
Product Lifecycle Status Website
The Rockwell Automation Product Lifecycle Status website allows you to proactively plan and manage the transition from existing equipment to leadingedge products and technologies. Using the search tool, you can view up-to-date
product lifecycle status and identify the most contemporary Rockwell
Automation products.
The product lifecycle status may be Active, Active Mature, End of Life, or
Discontinued.
To view the lifecycle information for a product:
1. On your web browser, open the Product Lifecycle Status website:
https://www.rockwellautomation.com/en-us/support/product/productcompatibility-migration/product-lifecycle-status.html.
2. In the Catalog Number field, enter the catalog number of the product.
3. Click Search.
The product lifecycle data displays.
If the lifecycle status of the product is End of Life or Discontinued, you
can view the recommended replacement.
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 9
Chapter 1 Overview
SLC 500 System The SLC 500 system is a small chassis-based family of programmable
controllers, discrete, analog, and specialty I/O, and peripheral devices. The SLC
500 family delivers power and flexibility with a wide range of communication
configurations, features, and memory options.
SLC 500 programmable controllers provide value with extensive capabilities to
address a broad range of applications including material handling, HVAC
control, high-speed assembly operations, small process control, simple motion
control, and SCADA. With SLC 500 Modular Hardware Style controllers, you
select the processor, power supply, and I/O modules to fit your application.
Modular style chassis are available in 4, 7, 10, and 13-slot versions.
Digital I/O modules, analog I/O modules, and specialty temperature, counting,
and process control modules are available to help you create a custom solution
for your application.
CompactLogix 5370 Controllers
CompactLogix 5380 Controllers
CompactLogix 5370 controllers provide scalable controller solutions to address
a wide variety of applications. All CompactLogix 5370 controllers provide the
following functionality:
• Two EtherNet/IP™ ports
• One USB port
• Support for local expansion modules
• Control of local and distributed I/O modules
• Use of 1784-SD1 or 1784-SD2 Secure Digital (SD) card for nonvolatile
memory
• A battery is no longer necessary because of the internal energy-storage
solution
Some CompactLogix 5370 controllers provide the following functionality:
• Built-in power supply
• Some combination of embedded digital, analog, and high-speed counter
modules
• Support for Integrated Motion over an EtherNet/IP network
• Access to DeviceNet® networks.
CompactLogix 5380 controllers can operate in various applications that range
from standalone systems or in more complex systems with devices that are
connected to the controller via an EtherNet/IP network. All CompactLogix
5380 controllers provide the following functionality:
• Two EtherNet/IP ports
• One USB port
• Support for local expansion modules
• Control of local and distributed I/O modules
• Support Device Level Ring (DLR), Star, and Linear EtherNet/IP network
topologies.
• Support up to 180 EtherNet/IP nodes, depending on catalog number.
• Support Linear/DLR and Dual-IP EtherNet/IP modes.
10 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Chapter 1 Overview
• Support Generic ASCII, Modbus RTU/ASCII, and legacy DF1 and DH-485
protocols.
Some CompactLogix 5380 controllers provide the following functionality:
• Support for Integrated Motion up to 32 axes over an EtherNet/IP
network
Compact I/O Modules The Compact I/O modules can be used in the following applications:
• With a CompactLogix controller
• In an assembly with a 1769-ADN DeviceNet adapter
• In an assembly with a 1769-AENTR Ethernet adapter.
Each I/O module includes a built-in removable terminal block with fingersafe
cover for connections to I/O sensors and actuators. The terminal block is
behind a door at the front of the module. I/O wiring can be routed from
beneath the module to the I/O terminals.
• Once the modules are locked together, the system becomes a rugged
assembly.
• Upper and lower tongue-and-groove slots guide the module during
installation and secure the module within the system.
• Removable terminal blocks help ease the wiring task.
• Self-lifting, field-wire pressure plates cut installation time.
• The patented bus connector with the lock function enables consistent
system communication.
• A color bar is provided on the front of the module.
• Digital and field circuits are optically isolated.
Compact 5000 I/O Modules The Compact 5000 I/O architecture provides a wide range of input and output
modules to span many applications, from high-speed digital to process
control. The architecture uses Producer/Consumer technology that allows
input information and output status to be shared among multiple
Logix 5000 controllers.
Compact 5000 I/O systems are used as local I/O modules in
CompactLogix 5380 controller systems or as remote I/O modules with
CompactLogix 5380 controllers and some other Logix 5000 controllers. The
modules are configured with the Studio 5000 Logix Designer application.
The serial module provides two independent channels that function as
network interface using RS232C, RS422, or RS485 to serial devices
communicating on Generic ASCII, Modbus RTU/ASCII, DF1, or DH-485
protocol.
The I/O module requires a removable terminal block (RTB) to connect fieldside wiring. RTBs are not included with the I/O modules. You must order
RTBs separately.
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 11
Chapter 1 Overview
Power Considerations SLC 500 Controllers
The SLC 500 controllers require an SLC power supply module on the leftmost
slot to provide power to all modules on the chassis. This powers up the
controller and the I/O modules. This also facilitates communication through
the backplane.
Though all 1746 input modules and most 1746 output modules receive the
necessary power that they need from the backplane, some 1746 output
modules, such as relay modules and AC modules, require additional power to
be supplied to the module terminal block.
CompactLogix 5380 Controllers
The CompactLogix 5380 controllers require a 24V DC source supply that is
connected to the MOD power terminal to provide power to all modules. Unlike
the SLC 500 controller, the CompactLogix 5380 controller does not require
a chassis.
Backplane connection is at the side of each module and it is necessary to cover
the side with a 5069-ECR end cap (shipped with the CompactLogix 5380
controllers and Compact 5000 EtherNet/IP adapters) to help prevent
electrical hazards.
The 24V DC source to MOD power terminal can be from any external power
supply. You do not require additional power supply connections to each I/O
module
(1)
if connecting field devices are in the same operating voltage range.
For more information about MOD power and SA power considerations, see
chapter 2 of the CompactLogix 5380 and Compact GuardLogix® 5380
Controllers User Manual, 5069-UM001
(1) Except for 5069-OB8, 5069-OB16 and 5069-OB16F.
12 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
.
Chapter 1 Overview
The CompactLogix 5380 I/O power system if sensors/actuators have a common operating voltage.
The CompactLogix 5380 I/O power system if sensors/actuators have different operating voltages.
Sensor Actuator Power for CompactLogix 5380
The CompactLogix 5380 I/O power system has a common sensor actuator (SA)
bus where a single power source can be shared among all attaching I/O
modules using the backplane. This helps reduce wiring effort and is
convenient if all I/O devices operate at the same operating voltage. If the SA
has two different operating voltages (see following figures), the SA power bus
can be separated with a Field Potential Distributor Module, such as the 5069FPD.
IMPORTANT
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 13
The 5069-OW16 module uses DC SA power. You must connect DC power
to the component, that is, controller, adapter, or field potential
distributor, that provides SA power to the module.
Chapter 1 Overview
Other Considerations
The SLC 500 system was designed more than 30 years ago and electronic
components have evolved over time. To help avoid potential electromagnetic
interference (EMI) and transient EMI that could cause problems in your
existing system conversion, see the Industrial Automation Wiring and
Grounding Guidelines, publication 1770-IN041
.
To fully migrate your SLC 500 systems you also need to
convert your SLC 500
application code. For more information on software conversion, see the SLC to
CompactLogix Programming Migration Application Profile, publication
5069-AP001.
14 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Chapter 2
Replace an SLC 500 Controller
This chapter provides information about the recommended replacement for
your existing SLC 500 controller.
Due to the discontinuation of SLC 5/01 and SLC 5/02 controllers in
January 2017, a replacement CompactLogix controller is recommended.
You can view the lifecycle status of your SLC product on the Rockwell
Automation Product Lifecycle Status website:
https://www.rockwellautomation.com/en-us/support/product/productcompatibility-migration/product-lifecycle-status.html.
Upgrade to a CompactLogix 5370 Controller
Table 1 lists the recommended replacement CompactLogix 5370 controller to
your existing SLC 500 controller. These recommendations exclude Motion and
Safety applications, consult your local sales office for more info.
Table 1 - Recommended CompactLogix 5370 Replacement Controllers
Catalog Number
1747-L511 SLC 5/01 1K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L514 SLC 5/01 4K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L524 SLC 5/02 4K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L531 SLC™ 5/03 8K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L532 SLC 5/03 16K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L533 SLC 5/03 32K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L541 SLC 5/04 16K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L542 SLC 5/04 32K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L543 SLC 5/04 64K Controller 1769-L30ER CompactLogix 5370 L3 Controller, 1 MB Memory, Dual Ethernet Port - SD Card
1747-L551 SLC 5/05 16K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L552 SLC 5/05 32K Controller 1769-L24ER-QB1B CompactLogix 5370 L2 Controller, 750 KB Memory, 16 DC Inputs, 16 DC Outputs
1747-L553 SLC 5/05 64K Controller 1769-L30ER CompactLogix 5370 L3 Controller, 1 MB Memory, Dual Ethernet Port - SD Card
(1) The general rule
5069-AP001.
Alternatively, you may validate the controller based on memory estimation by the code conversion tool (RSLogix Project Migrator).
SLC Controller
Description
of thumb for memory estimation can be found under “SLC to Logix Memory Comparison” in the SLC to CompactLogix Programming Migration Application Profile, publication
Recommended CompactLogix
5370 Controller Replacement
CompactLogix 5370 Controller Description
(1)
For technical specifications of the recommended CompactLogix 5370
controller, see CompactLogix Controllers Specifications Technical Data,
publication 1769-TD005
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 15
.
Chapter 2 Replace an SLC 500 Controller
Upgrade to a CompactLogix 5380 Controller
Table 2 lists the recommended replacement CompactLogix 5380 controller to
your existing SLC 500 controller. These recommendations exclude Motion
applications, consult your local sales office for more information.
Table 2 - Recommended CompactLogix 5380 Replacement Controllers
Catalog Number
1747-L511 SLC 5/01 1K Controller
1747-L514 SLC 5/01 4K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L524 SLC 5/02 4K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L531 SLC 5/03 8K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L532 SLC 5/03 16K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L533 SLC 5/03 32K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L541 SLC 5/04 16K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L542 SLC 5/04 32K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L543 SLC 5/04 64K Controller 5069-L310ER CompactLogix 5380 Controller, 1 MB, 8 I/O, 24 nodes, Standard
1747-L551 SLC 5/05 16K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L552 SLC 5/05 32K Controller 5069-L306ER CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
1747-L553 SLC 5/05 64K Controller 5069-L310ER CompactLogix 5380 Controller, 1 MB, 8 I/O, 24 nodes, Standard
(1) To include safety on the control, you can upgrade any recommended CompactLogix 5380 replacement controller to Compact GuardLogix 5380 SIL 2 and Compact GuardLogix 5380 SIL 3
safety controllers.
(2) The general rule of thumb for memory estimation can be found under “SLC to Logix Mem
5069-AP001.
Alternatively, you can validate the controller based on memory estimation by the code conversion tool (RSLogix™ Project Migrator).
SLC Controller
Description
Recommended CompactLogix
5380 Controller Replacement
5069-L306ER
(1)(2)
CompactLogix 5380 Controller Description
CompactLogix 5380 Controller, 600 KB, 8 I/O, 16 nodes, Standard
ory Comparison” in the SLC to CompactLogix Programming Migration Application Profile, publication
For technical specifications of the recommended CompactLogix 5380
controller, see CompactLogix Controllers Specifications Technical Data,
publication 5069-TD002
.
16 Rockwell Automation Publication 1746-RM003E-EN-E - August 2020
Chapter 3
Replace an SLC 500 I/O Module
This chapter provides information about the recommended replacement for
your existing SLC 500 I/O module.
The lifecycle status for Rockwell Automation products is maintained and
published in the Rockwell Automation Product Lifecycle Status website:
https://www.rockwellautomation.com/en-us/support/product/productcompatibility-migration/product-lifecycle-status.html.
Upgrade an SLC I/O Installation by Replacing it with Compact I/O
Table 3 lists the recommended replacement Compact I/O module to your
existing SLC 500 I/O module.
Before upgrading, take note of the following:
• When replacing an SLC I/O with a Compact I/O, a CompactLogix 5370
• There might be technical differences between the SLC I/O and
Table 3 - Recommended Compact I/O Replacement
Module Type
Digital input
Catalog Number
1746-IA4 100/120V AC 4 120V AC input module 1769-IA8I 8 inputs, individually isolated, 100/120V AC input module
1746-IA8 100/120V AC 8 120V AC input module 1769-IA8I 8 inputs, individually isolated, 100/120V AC input module
1746-IA16 100/120V AC 16 120V AC input module 1769-IA16 16 inputs, 100/120V AC input module
1746-IB8 24V DC 8 current sinking DC input module 1769-IQ16 16 inputs, 24V DC sink/souce input module
1746-IB16 24V DC 16 current sinking DC input module 1769-IQ16 16 inputs, 24V DC sink/souce input module
1746-IB32 24V DC 32 current sinking DC input module 1769-IQ32 32 inputs, 24V DC sink/souce input module
1746-IC16 48V DC 16 current sinking DC input module No replacement —
1746-IG16 5V DC 16 current sourcing TTL input module 1769-IG16 16 inputs, 5V DC TTL input module
1746-IH16 125V DC 16 current sinking DC input module No replacement —
1746-IM4 200/240V AC 4 240V AC input module 1769-IM12 12 inputs, 200/240V AC input module
1746-IM8 200/240V AC 8 240V AC input module 1769-IM12 12 inputs, 200/240V AC input module
1746-IM16 200/240V AC 16 240V AC input module 1769-IM12 12 inputs, 200/240V AC input module
1746-IN16 24V AC/DC 16 24V AC/DC input module No replacement —
1746-ITB16 24V DC 16 fast response DC sinking input module 1769-IQ16F 16 inputs, high-speed 24V DC sink/source digital input module
(1)
SLC Module Description
controller must be used.
Compact I/O. Verify the specifications to meet your application needs.
For wiring diagrams and technical specifications of Compact I/O
modules, see Compact I/O Modules Specifications Technical Data,
publication 1769-TD006
.
Recommended
Compact I/O
Replacement
Compact I/O Module Description
(2)
Rockwell Automation Publication 1746-RM003E-EN-E - August 2020 17
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