Allen-Bradley Presence Sensing Safety Devices User Manual

Page 1
Presence sensing safety devices
Smart safety solutions that enhance productivity
Page 2
Rockwell Automation takes safety seriously
Allen-Bradley® GuardShield™ presence sensing safety devices from Rockwell Automation help protect personnel and equipment by detecting the presence of people and objects within a guarded area around machinery. Presence sensing safety devices are ideal for applications where personnel need frequent and easy yet safe access to hazardous areas such
as near robotic welding, machining centers, stamping, hydraulic presses, lter presses or packaging equipment, etc. Our
and muting, all of which are available with CIP Safety over EtherNet/IP™ connectivity. Whether the need is nger, hand or
whole body detection, our knowledgeable team of experts understand how to apply a comprehensive safety solution for your manufacturing facility.
Built to global standards for high reliability, stability and quality, Rockwell Automation solutions are ideally suited for
applications where personnel safety is a priority. Our innovative products and services help protect your people,
machinery, and environment while maximizing uptime.
PRESENCE SENSING SAFETY DEVICES
GuardShield
450L-B
GuardShield
450L-E
GuardShield
440L Type4 POC
SC300 Hand Detection
Safety Sensor
Micro 400 with
MSR41 Controller
Micro 400 with
MSR42 Controller
GuardShield
440L-Type4 PAC
445L Safe4 PAC
Area Access Control
(AAC) Single Beam
SafeZone Safety
Laser Scanners
MatGuard
Safety Mats
Safedge
Safety Edges
Finger Detection
Hand Detection
Whole Body Detection
FUNCTIONALITY
Point of Operation Control (POC)
Perimeter Access Control (PAC)
Area Access Control (AAC)
ADVANCED FEATURES
Transceiver Architecture
One stick can be transmitter or receiver
Fixed Blanking
Floating Blanking/Reduced Resolution
Integrated Laser Alignment
Beam Coding
External Device Monitoring (EDM)
Auto/Manual Restart Selection
Auxiliary Output
Cascading
Series connection of multiple safety light curtains
Integrated Muting
Temporary automatic disabling of the safety function
CIP Safety Over EtherNet/IP
Variable speed
and servo drives
Safety
contactors
GuardLogix® and
Compact GuardLogix
Safety relays
Page 3
8
2
3
7
4
6
PRESENCE SENSING
SAFETY APPLICATIONS
GuardShield™ safety light curtain with two retroreective muting sensors allows work cell access without stopping all processes.
1
This design allows an operator to enter the work cell to remove and replace material.
Safety light curtain with corner mirror provides perimeter
guarding for the work cell. This conguration allows elimination
2
of fencing or hard guarding and offers detection of personnel
if they interrupt the sensing eld.
5
1
Note: Representative applications only. Actual solutions may vary.
MatGuard™ pressure sensitive safety mats around the entry area of a machine process help to detect the presence of
5
personnel inside of the work cell.
Gate interlock safety switches help to stop hazardous motion inside of the work cell if personnel attempt to
6
enter through the gate area.
SafeZone™ safety laser scanners mounted horizontally provide area detection inside the work cell. Safety laser scanners can
3
be easily congured to scan irregular areas inside of the work
4
Safety light cur tains
and scanners
cell. They are a non-contact alternative to pressure-sensitive safety mats.
Pressure sensitive
devices
Tongue and hinge
switches
The SC300 safety sensor is used for hand detection at a hazardous machine access point of the work cell.
7
The SC300 is a reective safety sensor that creates a detection plane in openings of various shapes and sizes.
A Safedge™ pressure-sensitive safety edge is mounted to a moving piece of machinery such as the bottom of a
8
powered garage door to prevent personnel from bodily injury. Light pressure from any direction through 90°
on the prole will trip the system.
Cable pull switches
Enabling switches
Page 4
Ram
Functionality and advanced features
POINT OF OPERATION CONTROL (POC)
POC safety light curtains are typically designed to detect the presence of a nger
or hand. These devices are usually positioned in front of the point of operation hazard, close to the machine opening. However, they may also be used for perimeter guarding applications. They can be mounted vertically or horizontally.
PERIMETER ACCESS CONTROL (PAC)
PAC safety light curtains are used as whole body detection devices for detection of
personnel or large objects when they pass through the sensing eld. They are typically
positioned around an area or in front of a process entry or exit area. Typically they do not require frequent interaction between personnel and the hazard during regular operation. Multi-sided access control is attained through the use of corner mirrors.
AREA ACCESS CONTROL (AAC)
AAC uses a single-beam emitter and receiver unit to create a protective barrier around hazardous machines including robotic cells, transfer stations, palletizers and loading machines. Two-beam or multi-sided access control is attained through the use of corner mirrors.
CASCADED SAFETY LIGHT CURTAINS
With a single cascaded light curtain system, the user can safeguard two adjacent
points of entry. Using the cascade conguration, up to four pairs of light curtain segments can combine to offer protection in different planes. Often cascaded
safety light curtains are used to combine vertical protection against reaching in with horizontal protection to detect someone standing behind the vertical light curtain.
Blanked Beam
Workpiece
Floating
Blanking
Beams
FIXED AND FLOATING BLANKING
The blanking function is a means of disabling one or
more sections of a POC light curtain’s sensing eld. There are two blanking modes: xed for static and
Press
Brake Die
oating for moving disabled sections.
MUTING
This function allows access for parts or objects to enter a hazardous area without stopping the machine. However, if a person enters the dangerous zone, the machinery will stop.
Power isolators Trapped key switches
E-stops
Non- contact switches
Page 5
Presence sensing safety devices
GuardShield 450L-B
ON/OFF functionality
• Transmitter or receiver via innovative plug-in modules
• Active protective eld over the entire length of a transceiver
• Operating range: up to 7.0 m (22.97 ft)
• Finger 14 mm (0.55 in.) or hand 30 mm (1.18 in.) detection
• Start mode, external device monitoring (EDM), scanning
range are congured easily by DIP switches
• IP65 enclosure rating
• CIP Safety EtherNet/IP connectivity via plug-in module
• Connected Components Workbench (CCW) compatible for advanced diagnostics
Micro 400 with MSR41 or MSR42 controller
• Slim (15 mm x 20 mm) (0.59 in. x 0.78 in.) prole
• ON/OFF (MSR41) or advanced functions (MSR42) controller
• Cascadeable
• Range: 5 m (16.4 ft)
• Finger 14 mm (0.55 in.) or hand 30 mm (1.18 in.) detection
• M12 QD connectors on 20 inch integrated cable
• IP54 standard /IP69K option
GuardShield 440L Type4 PAC
• 2-beam with 500 mm (19.68 in.) and 3-beam
with 400 mm (15.74 in.) spacing
• Range: 16 m (52.49 ft)
• Integrated laser alignment and DeviceNet safe connectivity options
• Beam coding
• External Device Monitoring (EDM)
• Start/Restart interlock
• Auxiliary output
GuardShield 450L-E
• Advanced features and functionality – Cascading, built-in muting and blanking, start mode,
external device monitoring (EDM)
• Enhanced Integrated Laser Alignment System (ILAS)
• Transmit or receive via an innovative plug-in module
• Active protective eld over the entire length of a transceiver
• Operating range: up to 16.2 m (53.15 ft)
• Finger 14 mm (0.55 in.) or hand 30 mm (1.18 in.) detection
• IP65 standard
• CIP Safety EtherNet/IP connectivity via plug-in module
• CCW compatible for easy set-up and advanced diagnostics
GuardShield 440L Type 4
• Advanced features and functionality
- Fixed and oating blanking, EDM (External Device
Monitoring), beam coding, Start/Restart interlock
• Range: 16 m (52.5 ft)
• Integrated laser alignment options
• Auxiliary output
• Finger 14 mm (0.55 in.) or hand 30 mm (1.18 in.) detection
• Cascadeable
• M12 QD connectors
• IP65 standard/IP67 kits available
445L Safe4 PAC
• ON/OFF functionality standard
• 2-beam, 3-beam and 4-beam options
• Range: 30 m (98.42 ft)
• Integrated laser alignment system
• M12 QD connectors
MatGuard™ Safety Mats
• Specially hardened steel plate construction
• Active sensing over entire mat surface
• Four-wire system for fault detection
• Minimum detection weight of 66 lbs. (29.9 Kg)
• Variety of aluminum trim options
• Special sizes and shapes are possible
• IP67
Area Access Control Single Beam (AAC)
• ON/OFF functionality
• Short range 20 m (65.61 ft) or long range
70 m (229.65 ft) options
• Whole body detection
• Heated front lens
• PG 13.5 cable gland connection
• IP65/IP67
SC300 Hand Detection Safety Sensor
• ON/OFF functionality
• EDM, restart interlock functionality
• Fits openings up to 1.5 m X 1.5 m (4.92 ft x 4.92 ft)
• 24 mm or 30 mm (0.94 in. or 1.18 in.) resolution tape kits
• Vertical or horizontal mounting
• IP54
Safedge™ Safety Edges
• Conductive rubber proles
• 5 mm,19 mm or 41 mm (0.19 in., 0.74 in. or 1.61 in.)
cushion factors available
• 50 m (164.04 ft) maximum lengths
• Variety of prole shapes
• IP65
SafeZone™ Safety Laser Scanners
• 190° (SafeZone Single and Multizone), 270° (SafeZone Mini) and 275° (SafeZone 3) scan angles
• Safely eld range: Mini: 2 m (6.6 ft), 3 m (9.8 ft), Single and
Multizone: 4 m (13.12 ft), 5 m (16.4 ft) SafeZone3: 5.5 m (18 ft)
• Congurable resolutions: 30 mm to 200 mm (1.18 in. to 7.9 in.)
• Multiple sampling (2 to 16 scans)
• Congurable restart delay
• Horizontal or vertical mounting
• Seven segment display for diagnostic information (Singlezone, Multizone, Mini)
• Graphic display screen (SafeZone 3 CIP Safety scanner) with action buttons to scroll through the menu
• IP65
LEARN MORE
Allen-Bradley Guardmaster safety products
ABOUT
Page 6
Product spotlight
GuardShield 450L-B and GuardShield 450L-E Safety Light Curtains
POINT OF OPERATION CONTROL (POC) FOR FINGER OR HAND PROTECTION
Allen-Bradley® GuardShield POC safety light curtains are unlike traditional safety light curtains, which
are based on separate transmitter and receiver units. Patented technology allows each be used as a transmitter or receiver via an innovative plug-in module
with CIP Safety over EtherNet/IP connectivity and TÜV certied PLe, Type 4 IEC 61496-1/-2, SIL CL3 per EN ISO 13849-1 and IEC 62061.
• Simple on/off functionality
. These light curtains are available
transceiver to
• Innovative plug-in modules (available advanced
Protection heights up to 1950 mm (76.7 in.) with active sensing eld along the entire length
• Compact design 30 mm x 30 mm (1.18 in. x 1.18 in.)
• Integrated laser alignment system helps provide quick and more reliable installation (450L-E only)
functionality and reduced inventory costs
separately) for application exibility,
8-pin connection for manual/auto restart and external monitoring
Optical interface
device for setup and
troubleshooting
Page 7
Universal plug-in for
either transmitting
or receiving
Plug-ins establish light curtain
mode, advanced features
and EtherNet/IP connectivity
SMART SAFETY TECHNOLOGY
Rockwell Automation smart safety products enhance safety while providing connectivity through The Connected Enterprise. Allen-Bradley Guardmaster smart safety devices featuring EtherNet/IP connectivity or GuardLink
enabling technology deliver information, diagnostics, advanced functionality and exibility, while enhancing safety and increasing eciency machine- and plant-wide.
Page 8
Presence sensing safety accessories
GuardShield
450L-B
GuardShield
450L-E
GuardShield
440L Type4
Micro 400 with
MSR41 Controller
Micro 400 with
MSR42 Controller
GuardShield
440L Type4 PAC
GuardShield
445L Safe 4 PAC
)
rea Access Control (AAC
Single Beam
A
CORNER MIRRORS
Offer multi-sided guarding
WASHDOWN ENCLOSURES
Environmentally protective enclosures
WELD SHIELDS
Protection for front window
OPTICAL INTERFACE
Provides fast diagnostic with CCW
SHOCK MOUNTS
Protect internal optical and
electronic components
MOUNTING STAND
MUTING BLOCK
LAMP
MUTING STATION
Connect with us.
Allen-Bradley, Compact GuardLogix, expanding human possibility, GuardLink, GuardLogix, Guardmaster, GuardShield, MatGuard, Rockwell Software,
Safedge and SafeZone are trademarks of Rockwell Automation, Inc.
All other trademarks and registered trademarks are property of their respective companies.
Publication GLSAFE-BR001C-EN-P – January 2021 | Supersedes Publication GLSAFE-BR001B-EN-P – September 2018
Copyright © 2021 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Loading...