Allen-Bradley PowerFlex 750 Quick Start Guide
PowerFlex 750-Series AC Drives with TotalFORCE Control
Catalog Number 20G
Quick Start
Original Instructions
PowerFlex 750-Series AC Drives with TotalFORCE Control Quick Start
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or
economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may
be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc
Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements
for safe work practices and for Personal Protective Equipment (PPE).
2 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Table of Contents
Preface Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supported Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1: Gather the Required
Information
Step 2: Validate the Drive
Installation
Step 3: Power Up, Configure the
Modular Control Profiles
Step 4: Configure the Line Side
Converter
Step 5: Enter Motor Data Enter Motor Nameplate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Step 6: Set Up Velocity Feedback
for Flux Vector Control
Record System Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Record Velocity Reference and Start/Stop Sources . . . . . . . . . . . . . . . . 9
Verify the Setting of the ENABLE and SAFETY Jumpers . . . . . . . . 12
Verify Power Source Ratings and Wiring Configurations . . . . . . . . . 13
Verify Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Verify Power Jumper Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Verify I/O Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
How to Use the HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HIM Navigation Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HIM Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HIM Single Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HIM Alarms and Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
For Drives Without 24V Auxiliary Power . . . . . . . . . . . . . . . . . . . 19
For Drives With 24V Auxiliary Power. . . . . . . . . . . . . . . . . . . . . . . 19
Select the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Configure the Motor Side Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Enter the Voltage Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Enter the Duty Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Enter the Velocity Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Enter the Motor Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Enter the Application Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Enter the Embedded Logic Selection . . . . . . . . . . . . . . . . . . . . . . . . 23
Enter the Motor Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Enter the Motor Side Bus Regulation Mode . . . . . . . . . . . . . . . . . 25
Reset Device and Verify the Configurations . . . . . . . . . . . . . . . . . . . . . 25
Configure Embedded EtherNet/IP Communication Adapter. . . . . 26
Set the Embedded Ethernet Adapter IP Address Switches. . . . . . . . . 27
Enter Line Side Converter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Enter Motor Poles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Enter Motor Overload Hertz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Enter Motor Protection Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Enter Motor Hot Start Coefficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Enter Motor Cooling Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Record Encoder Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Configure Motor Encoder Velocity Feedback. . . . . . . . . . . . . . . . . . . . 34
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 3
Table of Contents
Step 7: Tune the Motor Side
Inverter Control
Enable the HIM Start Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Set Maximum Velocity for Permanent Magnet Motor . . . . . . . . . . . . 35
Perform the Direction Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Select the Source of Motor Control Parameter Values . . . . . . . . . . . . 38
Enter Motor Inertia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor Inertia Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Perform the Motor ID Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Rotate Motor ID Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Static Motor ID Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Autotune Bandwidth Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Step 8: Set Up Velocity Reference Default Reference Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Door Mounted or Remote Mounted HIM . . . . . . . . . . . . . . . . . . . . . . 44
Connections on 11-Series and 22-Series I/O Modules . . . . . . . . . . . . 44
Embedded EtherNet/IP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Step 9: Set Up Start/Stop Human Interface Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control on 11-Series and 22-Series I/O Modules . . . . . . . . . . . . . . . . 46
Three-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Two-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Embedded EtherNet/IP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Step 10: Set Acceleration and
Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Deceleration Times
Step 11: Configure Outputs Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Step 12: Verify Drive Operation Configuration Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Contact Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
After Basic Setup Configure Predictive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Advanced Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Reference Information Reset Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cycle Power to the Drive and Control Pod . . . . . . . . . . . . . . . . . . 53
Use the HIM Reset Device Function . . . . . . . . . . . . . . . . . . . . . . . . 53
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Setting Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Line Side Converter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LCL Filter Capacitor Resonance Alarms . . . . . . . . . . . . . . . . . . . . 57
High Inertia Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Acceleration Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Deceleration Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Disable the HIM Start Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Using the HIM CopyCat Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Calculating AC Line Impedance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Preface
Introduction
This Quick Start is designed to guide you through the basic steps that are required to start up your PowerFlex® 755TL
low harmonic, or PowerFlex 755TR regenerative standalone AC drives, for the first time, for simple applications. This
procedure uses the Human Interface Module (HIM) to configure parameters. However, you can use Connected
Components Workbench™ (CCW) (version 11 or later) software and the associated PowerFlex 755T Wizards to
configure parameters, instead of using the HIM.
Who Should Use This Manual
This manual is intended for qualified personnel.
• You must understand the hazards that are associated with electromechanical equipment installations.
• You must understand and follow all applicable local, national, and/or international electrical codes.
• You must be able to program and operate Adjustable Frequency AC Drive devices.
• You must have an understanding of the parameter settings and functions.
Equipment
The following equipment requirements apply to the use of this publication:
• The drive is a PowerFlex 755TL or PowerFlex 755TR standalone installation.
• The motor is either an induction motor, a synchronous reluctance motor, or a permanent magnet motor.
• No load sharing or multiple motors on a single drive.
• The drive has all required circuit protection installed.
• The drive and motor are connected and ready to have AC power applied.
• The drive is equipped with either a PowerFlex 20-HIM-A6 or a 20-HIM-C6S Human Interface Module (HIM).
• If used, the motor feedback device is a quadrature (AqB) incremental encoder.
Supported Applications
This publication is intended for use on simple velocity control applications with fans, pumps, compressors, and
conveyors.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 5
Preface
Installation
The content of this manual assumes that the drive is installed according to the guidelines in the following publications:
• Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001
• PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100
The following is assumed:
• The drive installation meets mechanical requirements for drive orientation, cooling airflow, and mounting
hardware.
• The drive installation meets environmental requirements for surrounding air temperature, ambient atmosphere,
and the enclosure rating.
• The drive installation meets electrical requirements for AC supply, motor sizing, wiring and grounding, and
overload and short circuit protection.
• The drive installation is compliant with all applicable local, national, and international codes, standards, and
requirements.
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is
not intended to reflect all changes. Translated versions are not always available for each revision.
Topic Page
Made changes regarding firmware revision 10 Throughout
Reorganized and added information to incorporate steps unique to Flux Vector motor control into the main
start-up procedure
Added information regarding permanent magnet motors 5, 15, 22, 35, 40
Added information regarding synchronous reluc tance motors 5, 15, 22
Added information on Motor Protection Class, Motor Hot Start Coefficient, and Motor Cooling Time parameters 8, 31, 32
Added information regarding oil well applications 15, 23
Added information regarding the Embedded Logic Select parameter 15, 23
Changed the Perform the Direction Test procedures 36
Added Autotune Bandwidth Calculation section for Flux Vector motor control 43
Added After Basic Setup section to reference predictive maintenance and advanced configuration resources 52
Updated status indicator information 54
Added information on calculating AC line impedance for a system with a line reactor 60
Througho ut
6 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 1: Gather the Required Information
When you apply power to your drive for the first time, you must enter specific information about your application. This
step helps you to verify that you have the needed information before drive power-up.
Table 1 on page 8
provides a place to record the data you need for the rest of the steps in this document.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 7
Step 1: Gather the Required Information
Record System Data
Record the data that will be used to configure system parameters. This includes motor nameplate data, AC power data,
and other motor data. Use this table to record a descriptive name, and parameter values for each drive/motor
combination. You can record data for up to five drive/motor combinations.
Table 1 - System Data
Drive/Motor Identifier (example, Main Exhaust Fan) Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5:
Drive Type
❑
❑
755TL
755TR
❑
❑
755TL
755TR
❑
❑
755TL
755TR
❑
❑
755TL
755TR
Drive Catalog Number 20G1 20G1 20G1 20G1 20G1
Transformer Identifier
Port No. Parameter No. Description
(1)
Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5:
10 400 Motor Nameplate Volts
10 401 Motor Nameplate Amps
10 402 Motor Nameplate Hertz
10 403 Motor Nameplate RPM
10 405 Motor Nameplate Power Units
❑
kW ❑ Hp
❑
kW ❑ Hp
❑
kW ❑ Hp
❑
kW ❑ Hp
10 406 Motor Nameplate Power
10 407 Motor Poles
10 204 Motor Overload Hertz
10 209 Motor Protection Class
10 210 Motor Hot Start Coefficient
10 210 Motor Cooling Time
10 900 Motor Inertia
(2)
(7)
(3)
(4)
(5)
(6)
(kg•m2)
0 33 AC Line Voltage nom (V AC)
13 30 AC Line Frequency nom
❑
50 Hz ❑ 60 Hz❑ 50 Hz ❑ 60 Hz❑ 50 Hz ❑ 60 Hz❑ 50 Hz ❑ 60 Hz❑ 50 Hz ❑ 60 Hz
(50 Hz or 60 Hz)
13 32 AC Line Transformer Rating
(kVA)
13 34 AC Line Impedance (%)
Power jumpers configuration. AC Power Source Grounding
Method
(9)
Braking Chopper (only if used) External Brake Chopper and
(8)
❑
—
❑
—
❑
—
❑
—
DB Resistor Data
Motor Encoder, also known as a
Motor Encoder Data
Feedba ck Device (only if use d)
(1) Motor parameters with descriptions that do not include “Motor Nameplate” are typically not present on the motor nameplate.
(2) See Step 5: Enter Motor Data
(3) See Step 5: Enter Motor Data
(4) See Step 5: Enter Motor Data
(5) See Step 5: Enter Motor Data
(6) See Step 5: Enter Motor Data
(7) Only needed for Flux Vector motor control mode. Methods to determine motor inertia are covered in Step 7: Tune the Motor Side Inverter Control
(8) If your system uses a line reactor, see Calculating AC Line Impedance on page 60
(9) For example, solid (low res), non-solid (high res).
(10) Only needed if a motor encoder is used. For more information, see Appendix A > Line Side Converter Settings on page 57
> Enter Motor Poles on page 30 .
> Enter Motor Overload Her tz on page 31.
> Enter Motor Protec tion Class on page 31.
> Enter Motor Hot Start Coefficient on page 32.
> Enter Motor Cooling Time on page 32.
(10)
❑
—
PPR: _____
.
❑
—
PPR: _____
❑
—
PPR: _____
.
❑
—
PPR: _____
> Enter Motor Inertia on page 39.
❑
755TL
❑
755TR
❑
kW ❑ Hp
❑
—
❑
—
PPR: _____
8 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 1: Gather the Required Information
3
4
Sh
Sh
PTC–
PTC+
Ao0–
Ao0+
Ao1–
Ao1+
–10V
10VC
+10V
Ai0–
Ai0+
Ai1–
Ai1+
24VC
+24V
DiC
Di0
Di1
Di2
Di3
Di4
Di5
7
55
66
1
2
1010
89
Record Velocity Reference and Start/Stop Sources
Use this diagram to help determine where signal and control sources are connected in each of your drives. You need this
information when you get to Step 8: Set Up Velocity Reference on page 44
IMPORTANT PowerFlex® 755T products use the term ‘port’ to designate (in firmware and software) the physical location where hardware is
located to make it easier to select hardware or functions to program.
and Step 9: Set Up Start/Stop on page 46.
Figure 1 - Basic Subset of Signal Source and Port Locations
Items Descriptions
1 Port 1 connection on the drive-mounted Human Interface Module
(HIM) (The drive-mounted HIM is shown not installed. When it is
installed, the drive-mounted HIM is mounted to the HIM cradle,
connecting at item 2.)
2 Port 1 connection on the HIM cradle (where the drive-mounted HIM
is installed and item 1 connects)
3 Communication option module (shown installed at port 5)
4 Expansion I/O module (shown installed at port 4)
5 Embedded EtherNet/IP™ connectors
6 Terminal block TB1 behind port 0 (the EtherNet/IP port) on the main
control board
7 Port 2 for handheld HIM connection, remote HIM connection, or a
splitter cable (item 10)
8 Splitter cable connection to port 2
9 Splitter cable connection to port 3
10 Splitter cable that connec ts to port 2 (item 7) and provides a port 2
splitter cable connection (item 8) and port 3 splitter cable
connection (item 9)
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 9
Step 1: Gather the Required Information
Table 2 - Velocity Reference and Start/Stop Control Sources
(1)
Item
03 Are signal sources connected to a communication option module installed in your drive? If yes, note the catalog number and port number for the module.
Drive 1:
❑
Yes: Port No. _____❑ No
Cat. No.: 20-750-_____
Drive 2:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Address Information: Address Information: Address Information: Address Information: Address Information:
Drive 3:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Drive 4:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Drive 5:
❑
Yes: Port No. _____❑ No
Cat. No.: 20-750-_____
(2)
04 Are signal sources connected to the digital and analog inputs of an I/O option module that is installed in your drive?
If yes, note the catalog number, port number and wiring terminal information for the module.
Drive 1:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Vel Ref Term: Ai ___
DI 0 Term: _____
DI 1 Term: _____
DI 2 Term: _____
DI 3 Term: _____
DI 4 Term: _____
DI 5 Term: _____
Ao0 Term: _____
Ao1 Term: _____
R0 Term: _____
R1 Term: _____
T0 Term: _____
T1 Term: _____
Drive 2:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Vel Ref Term: Ai ___
DI 0 Term: _____
DI 1 Term: _____
DI 2 Term: _____
DI 3 Term: _____
DI 4 Term: _____
DI 5 Term: _____
Ao0 Term: _____
Ao1 Term: _____
R0 Term: _____
R1 Term: _____
T0 Term: _____
T1 Term: _____
Drive 3:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Vel Ref Term: Ai ___
DI 0 Term: _____
DI 1 Term: _____
DI 2 Term: _____
DI 3 Term: _____
DI 4 Term: _____
DI 5 Term: _____
Ao0 Term: _____
Ao1 Term: _____
R0 Term: _____
R1 Term: _____
T0 Term: _____
T1 Term: _____
(3)
Drive 4:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Vel Ref Term: Ai ___
DI 0 Term: _____
DI 1 Term: _____
DI 2 Term: _____
DI 3 Term: _____
DI 4 Term: _____
DI 5 Term: _____
Ao0 Term: _____
Ao1 Term: _____
R0 Term: _____
R1 Term: _____
T0 Term: _____
T1 Term: _____
05 Is there a connection to the Embedded EtherNet/IP Adapter? If yes, note the IP address and other applicable information.
Drive 1: ❑ Yes ❑ No Drive 2: ❑ Yes ❑ No Drive 3: ❑ Yes ❑ No Drive 4: ❑ Yes ❑ No Drive 5: ❑ Yes ❑ No
Por t No. 0
IP Address:
___:___:___:___
Port No. 0
IP Address:
___:___:___:___
Port No. 0
IP Address:
___:___:___:___
Por t No. 0
IP Address:
___:___:___:___
Drive 5:
❑
Yes: Port No._____ ❑ No
Cat. No.: 20-750-_____
Vel Ref Term: Ai ___
DI 0 Term: _____
DI 1 Term: _____
DI 2 Term: _____
DI 3 Term: _____
DI 4 Term: _____
DI 5 Term: _____
Ao0 Term: _____
Ao1 Term: _____
R0 Term: _____
R1 Term: _____
T0 Term: _____
T1 Term: _____
(4)
Port No. 0
IP Address:
___:___:___:___
Subnet Mask:
___:___:___:___
Gateway Address (if used):
___:___:___:___
Subnet Mask:
___:___:___:___
Gateway Address (if used):
___:___:___:___
Subnet Mask:
___:___:___:___
Gateway Address (if used):
___:___:___:___
Subnet Mask:
___:___:___:___
Gateway Address (if used):
___:___:___:___
Subnet Mask:
___:___:___:___
Gateway Address (if used):
___:___:___:___
01, 02 Are you using the drive HIM to set the speed reference or for Start/Stop control? If yes, note the HIM port number.
Drive 1:
❑
Yes: Port No._____ ❑ No
(1) Item numbers are referenced to the control pod diagram, Figure 1 on page 9.
(2) See the user manual for the communication option module installed in the drive.
(3) See Connections on 11-Series and 22-Series I/O Modules on page 44
wiring diagrams to determine the functions of digital and analog I/O that are wired to various I/O option module terminals. Possible motor side control functions that can be assigned to the digital
inputs include; Stop, Start, and Run. See the PowerFlex Drives with TotalFORCE Control Programming Manual,
publication 750-PM100
(4) See Configure Embedded EtherNet/IP Communication Adapter on page2 6
, for all motor side control functions available for assignment to digital inputs.
Drive 2:
❑
Yes: Port No._____ ❑ No
for information regarding analog I/O parameter assignments. Leave unused digital and analog assignments blank. See application
Drive 3:
❑
Yes: Port No._____ ❑ No
for information regarding methods to set the embedded EtherNet adapter IP address.
Drive 4:
❑
Yes: Port No._____ ❑ No
Drive 5:
❑
Yes: Port No._____ ❑ No
10 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 2: Validate the Drive Installation
Step 2: Validate the Drive Installation
It is important that you thoroughly inspect each of your drive installations before applying power for the first time. This
is especially important if you did not personally perform the installation tasks. Verify that each drive is ready to be
energized when you get to Step 3: Power Up, Configure the Modular Control Profiles on page 14
ATTENTION: To avoid an electric shock hazard, the drive must be locked and tagged before you start Step 2: Validate the Drive
Installation. Failure to comply can result in personal injury and/or equipment damage.
.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 11
Step 2: Validate the Drive Installation
Verify the Setting of the ENABLE and SAFETY Jumpers
• If the ENABLE jumper is removed, then to enable the product to operate, you must apply control power to the
main control board, port 0 TB1 terminal <Di0> and <DiC>. No modification of drive parameters is required.
Port 0 TB1 terminal <Di0> becomes the dedicated product enable input. For more information, see the
PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100
• If the SAFETY jumper is removed, install the ENABLE jumper and install a safety option module in a valid
control pod port. Configuring a safety option module is beyond the scope of this document. See the manual for
the safety option that is installed:
– Catalog number 20-750-S: PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002
– Catalog number 20-750-S1: Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety
Reference Manual, publication 750-RM001
– Catalog number 20-750-ATEX: PowerFlex 750-Series ATEX Option Module User Manual,
publication 750-UM003
.
– Catalog number 20-750-S3: PowerFlex 755 Integrated Safety - Safe Torque Off User Manual,
publication 750-UM004
.
– Catalog number 20-750-S4: PowerFlex 755/755T Integrated Safety Functions Option Module, publication
750-UM005
.
.
.
.
1
2
3
4
5
6
9
8
Figure 2 - Main Control Board
Item Name Description
1 HIM Connector DPI port 01 (HIM Cradle) connection.
2 Fan Connector Power supply for internal cooling fan.
3 Control Selector Rotary switch for setting the programming mode.
4 Embedded EtherNet/IP
Address Selectors
5 SAFETY Jumper Safety enable jumper. Removed when safety option is installed.
6 ENABLE Jumper Hardware enable jumper. TB1 becomes an Enable when this
7 Built-in EtherNet/IP
Adapter
8TB1 I/O terminal block.
9 DPI port 2/3 Cable connection for handheld and remote HIM options.
(1) See the PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual,
publication 750COM-UM009
7
(1)
Rotary switches for setting lowest octet of EtherNet address
(forces address to 192.168.1.xxx). See Configure Embedded
EtherNet/IP Communication Adapter on page 26 for instructions
on setting the IP address.
jumper is removed.
A single adapter with dual EtherNet/IP network cable
connecti ons.
.
12 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 2: Validate the Drive Installation
Verify Power Source Ratings and Wiring Configurations
The installation must conform with the guidelines that are given in the PowerFlex 750-Series Products with
TotalFORCE Control Installation Instructions, publication 750-IN100
If any of the following conditions exist, confirm that these items have been addressed and that the power source and
cabling is suitable for operation of the PowerFlex 755TL/TR drives.
• The power-source-short-circuit-current capacity must not exceed 100,000 A rms symmetrical amperes at 400/
480/600V systems, and 65,000 A rms symmetrical amperes for 690V systems.
• The PowerFlex 755TL/TR drives must not be used on undersized or high impedance supply systems. The supply
system kVA must be equal to or greater than the drive kW, and the system impedance must be less than 10%.
• Other drives share the AC input source transformer with the PowerFlex 755TL/TR drive, certain measures may
be required for proper operation of the PowerFlex 755TL/TR drive.
• The power source grounding method is not the recommended wye secondary with solid (low resistance) X0
ground with cable that is connected to the drive PE terminal. DC bus conditioning filters and other devices may
be required.
• The motor output cable length is greater than the recommendations in Appendix A of the Wiring and Grounding
for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001
cable length in comparison to the recommendations, consider the following:
– Motor insulation rating
– PWM switching frequency
– Any reflected wave protection devices, such as an RWR filter, if any such devices have been installed
.
. When assessing the motor output
See the Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001
, for
important information regarding installation of AC drives.
Verify Power Wiring
Visually inspect the power wiring connections to each drive. Be sure that you are satisfied that the correct wires are
connected to the input terminals and to the output terminals and are tightened with the correct torque.
See the PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100
more information on where these connections are made and torque requirements.
See the Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001
important information regarding installation of AC drives.
Verify Wiring Drive 1
AC input power is on L1, L2, L3 / R, S, T. ❑❑ ❑❑❑
Output motor connection is on T1, T2, T3 / U, V, W. ❑❑ ❑❑❑
Proper ground wire terminations at PE ground studs. ❑❑ ❑❑❑
The motor output cable length does not exceed the max
recommended length.
Wiring is Correct
❑❑ ❑❑❑
Drive 2
Wiring is Correct
Drive 3
Wiring is Correct
Drive 4
Wiring is Correct
Wiring is Correct
for
, for
Drive 5
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 13
Step 3: Power Up, Configure the Modular Control Profiles
Verify Power Jumper Configuration
PowerFlex 755T drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard
against drive damage and/or operation problems, these devices must be configured based on the AC power source
grounding method that is recorded in Tab le 1 on pa ge 8
IMPORTANT The drive-power-source-grounding method must be accurately determined and the jumpers must be configured for the power
source. See the PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100
more information on common power source types. See the Power Jumper Configuration sections for the proper jumper
configuration for your power source and the locations of power jumpers in the drives.
.
for
Drive 1
Power jumpers are
configured correctly.
❑❑❑❑❑
Drive 2
Power jumpers are
configured correctly.
Drive 3
Power jumpers are
configured correctly.
Drive 4
Power jumpers are
configured correctly.
Drive 5
Power jumpers are
configured correctly.
Verify I/O Wiring
To configure a drive correctly, you must know the source of the velocity reference and the start/stop commands. There
are four places where signal sources (such as push buttons, potentiometers, communication network cabling, or HIM)
are connected to the drive:
1. The main control board.
• Embedded EtherNet/IP port
• Terminal block TB1 (Di0)
2. An I/O option module. This is where an analog input or preset speed would connect.
3. A communication option module.
4. A HIM.
Step 3: Power Up, Configure the Modular Control Profiles
In this step, you power up the drive and configure the drive modular control profiles and system properties. Modular
Control Profiles are parts of the drive that change to match your application needs. A power cycle or drive reset is
required for the new configuration to be applied. Modular Control Profiles improve the user interface and performance.
14 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 3: Power Up, Configure the Modular Control Profiles
Preparation
Use the following table to record your configurations and preferences. See the detailed description below the table for
more information about what to record in this table.
Table 3 - Configurations and Preferences
Drive/Motor Name (example, Main Exha ust Fan)
Por t
Related
No.
Param eter
No.
033 Voltage Class
035 Duty Rating Class
0 46 Velocity Units
0 65 Primary Motor Control Mode
0 70 Application Select
0 72 Embedded Logic Select
10 110 Stop Mode
10 116 Motor Side DC Bus Regulation Mode
(1) Low for 400V and 600V drives. High for 480V and 690V drives. See Enter the Voltage Class on page 20 for more information about this setting.
(2) Depends on the application overload requirements. LD = 110% for 60 s, ND = 110%/150% for 60 s/3 s, HD = 150%/180% for 60 s/3 s. See Enter the Duty Rating on page 21
setting.
(3) Motor control mode options include: Induction Volts Per Hertz, Induc tion Sensorless Vector, Induction Economizer, Induction Flux Vector, Interior Permanent Magnet Flux Vector, Surface Permanent Magnet
Flux Vec tor, Perman ent Magn et Volts Per H ertz, Pe rmanent Magnet Sensorless Vector, Synchronous Reluctance Volts Per Hertz, and Synchronous Reluctance Sensorless Vector. For most applications, select
an SV (Sensorless Vector) or Econ (Econ SV) motor control mode. If your application requires closed loop velocity control with encoder feedback, select an FV (Flux Vector) motor control mode.
See Enter the Motor Control Mode on page22
(4) For most applications, select ‘None‘. See Enter the Application Selection on page 23
(5) For most applications, select ‘None’. S ee Enter the Embedded Logic Selection on page 23
(6) For most applications, select ‘Ramp’. See Enter the Motor Stop Mode on page 24
Device procedure changes parameters that are associated with port 10.
(7) For PowerFlex 755TL drives, select ‘Adjust Frequency’. For PowerFlex 755TR drives, select ‘Disabled’. See Enter the Motor Side Bus Regulation Mode on page 25
parameter 0:65 is changed, then performing a Reset Device procedure changes parameters that are associated with por t 10.
Description Drive/Motor 1: Drive/Motor 2: Drive/Motor 3: Drive/Motor 4: Drive/Motor 5:
(1)
(Low, High)
(2)
(Light Duty [LD], Normal Duty [ND], Heavy
Duty [HD])
(Hertz, RPM)
(3)
(4)
(None, PID, Torque Prove, OilWell Pump)
(5)
(None, DeviceLogix™)
(6)
(Coast, Ramp, Current Limit, Decel Hold)
(7)
(Disabled, Adjust Frequency)
for more information about this
for more information about this setting.
for more information about this setting.
for more information about this setting.
for more information about this setting. If parameter 0:65 (port 0, parameter 65) is changed, then performing a Reset
for more information about this setting. If
Some of the parameters that are listed in Ta b l e 3 require you to reset the device to change the value of the parameter. See
Appendix A > Reset Device on page 53
. The parameters that require reset are listed in Reset Device and Verify the
Configurations on page 25.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 15
Step 3: Power Up, Configure the Modular Control Profiles
ESC
VIEW
REF
PAR #
TEXT
Soft Key Labels
Soft Keys
How to Use the HIM
The PowerFlex 20-HIM-A6 / -C6S HIM User Manual, publication 20HIM-UM001, provides detailed instructions on
how to use the Human Interface Module (HIM) capabilities for configuring PowerFlex 750-Series drive settings.
The PowerFlex 755T product does not support Assisted Startup using the HIM. You must manually select parameters as
directed in the following procedure.
HIM Navigation Keys
The navigation keys are the blue keys (2, 4, 5, 6, 8). The navigation keys are also used for entering numeric values.
•Use the
or
to scroll up or down through selection lists shown on the LCD display.
• Use the or keys to scroll left or right through selection options that are shown on the LCD display.
• Use the key to accept selections.
HIM Soft Keys
The HIM soft keys are the top row of gray unmarked keys. Soft key function depends on context. The function that a key
currently has is shown by the corresponding soft key label at the bottom of the LCD display. When prompted to use a
soft key function, use the key label to determine which soft key button to press.
16 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 3: Power Up, Configure the Modular Control Profiles
Stopped
0.00 Hz
AUTO
Fault Code 81
Port 1 DPI Loss
Elapsed Time 01:26:37
– – FAULTED – –
ESC
CLR
HIM Single Function Keys
There are four single-function keys, which are highlighted. Each single-function key always performs only its dedicated
function.
• The key is the drive Start push button.
• The key is the drive Stop push button and can be used to clear alarms and faults.
• The key accesses folder for parameters, diagnostics, memory functions, preferences, and other tasks.
• The key accesses drive control such as jog, direction, auto/manual and other functions.
HIM Alarms and Faults
The HIM displays various alarm and fault codes. When alarm and fault codes display, you have the following options:
• Correct the cause of the fault and then clear the fault code by pressing the drive Stop push button or the CLR soft
key. Once the fault is corrected and cleared, the fault no longer exists, and normal drive operation can resume.
• Do not correct the cause of the fault and just press the drive Stop push button or the CLR soft key. If the fault is
cleared, but not corrected, whatever condition is causing the fault still exists, but the fault is removed from the
HIM display.
• Do not clear faults and just exit the fault screen by pressing the ESC soft key.
Normal drive operation cannot be resumed until any faults that exist are both corrected and cleared. See the PowerFlex
Drives with TotalFORCE Control Programming Manual, publication 750-PM100
for Fault/Alarm code information.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 17
Step 3: Power Up, Configure the Modular Control Profiles
00
Stopped
0.00 Hz
AUTO
Host Drive
480V 740 A
20G...D740
ESC
REF TEXT
PAR#PAR#
Navigating to a Port and Parameter
Throughout this document you are prompted to ‘Navigate to parameter nn:xxxx [name]’. ‘Parameter nn:xxxx’ means
port nn, parameter xxxx. When prompted to access a parameter, use the following procedure.
1. From the Status screen, use the or navigation keys to scroll to the indicated port number.
2. Press the PAR# soft key.
3. Use the numeric keys to enter the indicated parameter number. Entry of leading zeroes is not required.
4. Press the ENTER soft key.
Edit a value
When prompted to Edit a value, use the following procedures.
1. When the parameter display screen appears, press the EDIT soft key.
2. Depending on the parameter properties, you can enter the parameter value directly with the numeric keys or there
may be a list of available selections.
If there is a list of available selection use the HIM navigation keys or , to scroll up or down
through selection list that is shown on the LCD display.
Other settings such as bit selections use the HIM navigation keys or to scroll let or right to the
indicated value or bit number.
3. To accept the entered data or selection, press the ENTER soft key.
Depending on the parameter properties, there may be multiple selection lists that appear each time you press the
ENTER soft key.
4. If you do not want to accept a value or selection, press the ESC soft key.
5. To return to the Status screen, press the ESC soft key. Multiple presses may be required.
18 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
Step 3: Power Up, Configure the Modular Control Profiles
Power the Drive
Use one of the following procedures to energize your drive.
ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are
at incoming line potential. To avoid electric shock hazard or damage to equipment, allow only qualified service personnel to
perform the following procedure. Thoroughly read and understand the procedure before beginning.
For Drives Without 24V Auxiliary Power
1. Energize the 3-phase power source to the drive.
2. For Frames 7…15, turn the Fused Disconnect handle on the drive input bay to the ON position.
3. After the drive boots up, if there are any faults, correct and clear them.
TIP The drive should remain energized for the next procedure, but if you ever want to de-energize the drive, do so as follows:
1. For Frames 7…15, turn the Fused Disconnect handle on the drive input bay to the OFF position.
2. De-energize the 3-phase power source to the drive.
For Drives With 24V Auxiliary Power
1. Energize the three-phase power source to the drive.
2. For Frames 7…15, turn the Fused Disconnect handle on the drive input bay to the ON position.
3. After the drive boots up, if there are any faults, correct and clear them.
4. Energize the 24V Auxiliary Power supply source.
5. Keep the 24V Auxiliary Power source energized even if the AC power is de-energized. This maintains operation of
the control pod port devices and communication adapters.
TIP The drive should remain energized for the next procedure, but if you ever want to de-energize the drive, do so as follows:
1. For Frames 7…15, turn the Fused Disconnect handle on the drive input bay to the OFF position.
2. De-energize the 3-phase power source to the drive.
Rockwell Automation Publication 750-QS100B-EN-P - August 2020 19
Step 3: Power Up, Configure the Modular Control Profiles
Stopped
0.000 Hz
AUTO
Select Language to Use
English
Francaise
Espanol
Italiano
ENTER
Select the Language
If you are prompted to select the language, use the following procedure.
1. Use the HIM navigation keys to scroll through the list of selections to highlight the desired display language.
2. To accept the setting, press the ENTER soft key.
Configure the Motor Side Inverter
IMPORTANT If the drive was previously configured for a different application, and is being repurposed for this application, you must reset the
parameters to factory defaults. Do this before configuring the motor side inverter. See Appendix A > Setting Factory Defaults on
page 55.
Enter the following data, which was gathered in Table 3 on page 15.
IMPORTANT Some parameter settings and related control mode changes only take effect after you perform a Reset Device procedure. You
only need to perform the Reset Device procedure once, after entering all settings to configure the motor side inverter.
Enter the Voltage Class
A change to this parameter is needed only when you are applying a drive on a voltage other than what the catalog number
specifies.
• For 400/480V products, ‘Low Voltage’ selects 400V and ‘High Voltage’ selects 480V.
• For 600/690V products, ‘Low Voltage’ selects 600V and ‘High Voltage’ selects 690V.
1. Navigate to parameter 0:33 [VoltageClass Cfg].
2. Press the EDIT soft key.
3. Edit the value to either 0 ‘Low Voltage’ or 1 ‘High Voltage’, choosing the option corresponding to the data
collected in Ta b l e 3
4. Press the ENTER soft key.
20 Rockwell Automation Publication 750-QS100B-EN-P - August 2020
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