Allen-Bradley PowerFlex 527 Instruction manual

Technical Data

Original Instructions

PowerFlex 527 AC Drive Specifications

Catalog Number 25C

Top ic Pa ge

Summary of Changes 2 Product Overview 3 PowerFlex 527 AC Drives Feature 3 PowerFlex 527 AC Drive Advanced Features 4 Communications and Software 6 Catalog Number Explanation 7 Technical Specifications 8 Environmental Specifications 11 Certifications 12 Product Selection 13 Drive Dimensions and Weights 14 Design Considerations 15 Fuses and Circuit Breaker Ratings 25 Accessories 30 Safe Torque Off Function 39 Additional Resources 41

Summary of Changes

This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

Top ic Pa ge

Updated certification table 12 Changed Circuit Breakers Bulletin 140M-C2E-C16 to 140M-D8E-C16 for 380...480V 3-

Phase Input Protection Devices Added EMC Ferrite Cores and Terminators to Accessories 32

2 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Product Overview

PowerFlex® 527 AC drives are designed to be used with an Allen-Bradley® Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual-port for EtherNet/IP™ and safety over the network. The PowerFlex 527 drive provides maximum flexibility and performance ranging up to 30 HP and 22 kW.

Designed to connect and operate only with the ControlLogix® 1756-L7x, GuardLogix® 1756-L7xS, and CompactLogix™ 5370 controllers and Studio 5000 Logix Designer® application. The PowerFlex 527 is programmed with the embedded motion instructions within Studio 5000®, these are the same instructions that are used for Allen-Bradley Kinetix® servo drives. This streamlined approach provides a common user experience and just one software package to learn and use. The commonality and use of consolidated integration tools helps save valuable engineering time.

Maximize your system performance and productivity by taking advantage of the following key features that are offered in a PowerFlex 527 drive.

PowerFlex 527 AC Drives Feature

Design

• Designed to be used exclusively with Allen-Bradley Logix controllers.

• Designed for machine applications – such as pumps, fans, and in-feed and out-feed conveyors – that need speed control for induction motors.

• Logix integration helps deliver a high level of motor coordination.

• Built-in dual-port EtherNet/IP supports multiple network topologies and Device Level Ring functionality.

• Built-in hardwired Safe Torque Off. SIL 3 / PLe Cat 3.

• Integrated Safety – controller-based safety delivered via EtherNet/IP. SIL 3 / PLe Cat 3.

• Reduce your spare parts with a standard control module that can be used across the entire power range.

• Support for an incremental encoder accessory card without affecting footprint.

Packaging and Mounting

• Installation can be quick and easy using the DIN rail mounting feature on A, B, and C frame drives. Panel mounting is also available, providing added flexibility.

• Zero Stacking is allowed for ambient temperatures up to 45 °C, saving valuable panel space.

• Integral filtering is available on all 200V and 400V ratings, providing a cost-effective means of meeting EN61800-3 Category C2 and C3 EMC requirements. External filters provide compliance to EN61800-3 Category C1, C2, and C3 EMC requirements for all PowerFlex 520Series ratings.

• An optional IP 30, NEMA/UL Type 1 conduit box is easily adapted to the standard IP 20 (NEMA Type Open) product, providing increased environmental ratings.

Optimized Performance

• Removable MOV to ground provides trouble-free operation when used on ungrounded distribution systems.

• A relay precharge limits inrush current.

• Integral brake transistor, available on all ratings, provides dynamic braking capability with simple low-cost brake resistors.

• A jumper to switch between 24V DC sink or source control for control wiring flexibility.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 3

PowerFlex 527 AC Drive Specifications

PowerFlex 527 Control I/O Wiring Block Diagram

(1) When using an opto output with an inductive load such as a relay, install a

recovery diode parallel to the relay as shown, to prevent damage to the output.

(2) Do not short across Terminals 01 and 011.

• Dual Overload Rating available for drives above 15 HP/11 kW. Normal duty: 110% overload for 60 seconds or 150% for 3 seconds. Heavy duty: 150% overload for 60 seconds or 180% overload (200% programmable) for 3 seconds provides robust overload protection.

• Adjustable PWM frequency up to 8 kHz delivers quiet operation.

PowerFlex 527 AC Drive Advanced Features

Control Performance

• Frequency Control with the following options:

• Volts per Hertz (V/Hz)

• Sensorless Vector Control (SVC)

• Sensorless Vector Control (SVC) Economizer

• Position Loop, including:

- Closed Loop Position Vector Control (with optional encoder card)

• Velocity Loop, including:

• Closed Loop Velocity Vector Control (with optional encoder card)

I/O Wiring

• Two Analog Inputs (one current and one voltage) are independently isolated from the rest of the drive I/O.

• Four Digital Inputs provide application versatility.

• One Analog Output is jumper selectable between either 0…10V or 0…20 mA. This scalable, 10-bit output is suitable for metering or as a speed reference for another drive.

• Two Opto Outputs and two Relay Outputs (one form A and one form B) can be used to indicate various drive, motor or logic conditions.

Communications

• Built-in dual-port for EtherNet/IP allows easy configuration, control, and collection of drive data over the network. It also supports Device Level Ring (DLR) topologies, providing faulttolerant connectivity for optimum drive availability.

• Online EDS file creation with RSNetWorx™ providing ease of set-up on a network.

Common DC Bus Installations

Safety 1

Safety 2

Safety +24V

Relay 1 N.O.

Relay 1 Common

Relay 2 Common

Relay 2 N.C.

S+

R2 R5 R6 01

SNK

Digital In

Analog Out

SRC

(2)

02 03 04 05 06 07

Typical

SNK wiring

C1 C2

SRC wiring

(1)

Ethernet

Comm Common

Pot must be

1...10 k ohm 2 W min.

24V

Common

(1)

SNK

+24V

+10V

0-10V

0/4-20 mA

ACO

AVO

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Opto Output 1

Opto Output 2

+24V DC

+10V DC

±10V Input

Analog Common

4-20mA Input

Analog Output

Opto Common

Digital Common

SRC

Common DC Bus offers additional inherent breaking capabilities by utilizing the drives/loads on the bus for energy absorption offering higher efficiency and cost savings. The PowerFlex 527 drive has been optimized for use in Common DC Bus or Shared DC Bus installations.

• Direct DC Bus connection to power terminal blocks.

4 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

(2)

12 13 14 15 16 17

PowerFlex 527 AC Drive Specifications

I/O Connection Example I/O Connection Example

Encoder Power – Internal Drive Power

Internal (drive) 12V DC, 250 mA

Encoder Power – External Power Source

Encoder Signal – Single-Ended, Dual Channel

Encoder Signal – Differential, Dual Channel

Common

External

Power Supply

SHLD

Encoder Wiring Examples

Improved Ride-through

Operation Down to 1/2 Line Voltage

The PowerFlex 527 drive allows for the selection of 1/2 DC Bus operation, for use in critical applications where continued drive output is desired even in the event of brown out or low voltage conditions. The PowerFlex 527 drive also supports enhanced inertia ride-through for additional low voltage mitigation.

• Selectable 1/2 line voltage operation.

• Increased power loss ride-through.

Basic Position Control

Closed loop position control using Logix motion instructions such as MAM (Motion Axis Move). For more information on Logix motion instructions, see the Logix 5000™ Controllers Motion Instructions Reference Manual, publication MOTION-RM002

Closed Loop Feedback

Encoder Option Card

The PowerFlex 527 drive allows for configurable closed loop control with an optional encoder card for either speed or position feedback for improved speed regulation or basic position control.

• Improved speed regulation

• Basic position control

Feedback Details

Line Driver Type Incremental Encoder Option Card

• Quadrature (dual channel)

• 5V/12V DC supply, 10 mA min per channel

• Single Ended or Differential (A, B, and Z Channel)

• Duty Cycle of 50%, +10%

• Input Frequency up to 250 kHz

• DIP switches to select between HTL or TTL encoder signals – for 25-ENC-2/B only

+12V DC (250 mA)

+V Cm

Common

to SHLD

BB AA

to Power Supply

Common

Marker

Z NOT

Z-

Marker Z

Z B-

B A-

to SHLD

Marker

Z NOT

Z-

Marker Z

B NOT

B-

A NOT

A-

Safety Inside using Safe Torque Off Function

Safe Torque Off is a standard feature that can be applied through either hardwired safety or Integrated Safety via an EtherNet/IP network. Safe Torque Off allows you to restart your application faster after a safety-related situation.

• Safe Torque Off functionality removes rotational power without powering down the drive.

• Built-in safety reduces wiring and saves on installation space.

• Meets ISO 13849-1 standards and provides safety ratings up to and including SIL 3/PLe.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 5

PowerFlex 527 AC Drive Specifications

Linear Topology

Star Topology

Ring Topology

Only Rockwell Automation supports rings at the device level (DLR)

Frame A Frame B Frame C Frame D Frame E

Communications and Software

Versatile Programming and Network Solutions

• A network can be configured using PowerFlex 527 drives for flexible configuration capabilities.

• Built-in dual-port for EtherNet/IP

EtherNet/IP is an established, broadly adopted network that helps simplify and enhance machine design and operation. Dual-port EtherNet/IP connectivity supports linear and ring topologies, and Device Level Ring (DLR) functionality.

The application of the CIP Safety™ protocol enables the simultaneous transmission of safety and standard control data and diagnostics information through EtherNet/IP.

PC Programming Software

Studio 5000 Logix Designer application

• PowerFlex 527 drives are used exclusively with Allen-Bradley Logix controllers.

• Drives are programmed using the motion instructions in Studio 5000 Logix Designer application.

(a)

• PowerFlex 527 drives feature drive configuration that is stored in the Logix controller, supporting fast, automatic device replacement.

PowerFlex 527 Drive Family

(a) Studio 5000 Logix Designer application (formerly RSLogix 5000®) version 24 or later is required.

6 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Code Type

25C PowerFlex 527

(1) Normal and Heavy Duty ratings are available for drives above 15 HP / 11 kW. (2) 110% Overload capability for up to 60 s, 150% for up to 3 s.

1-3 4 5 6-8 9 10 11 12 13 14

25C – B 2P3 N 1 1 4 – –

Drive Dash Voltage Rating Rating Enclosure Reserved Emission Class Reserved Dash Dash

Output Current @ 3 Phase, 380...480V Input

Code Amps Fra me

ND HD HP kW HP kW

1P4

(1)

1.4 A 0.5 0.4 0.5 0.4

2P3

(1)

2.3 A 1.0 0.75 1.0 0.75

4P0

(1)

4.0 A 2.0 1.5 2.0 1.5

6P0

(1)

6.0 A 3.0 2.2 3.0 2.2

010

(1)

10. 5 B 5.0 4 .0 5.0 4 .0

013

(1)

13.0 C 7.5 5.5 7.5 5.5

017

(1)

17.0 C 10.0 7.5 10.0 7.5

024

(1)

24.0 D 15.0 11.0 15.0 11.0

030

(2)

30.0 D 20.0 15.0 15.0 11.0

037

(2)

37.0 E 25.0 18.5 20.0 15.0

043

(2)

43.0 E 30.0 22.0 25.0 18.5

Output Current @ 3 Phase, 525...600V Input

Code Amps Frame

ND HD HP kW HP kW

0P9

(1)

0.9 A 0.5 0.4 0.5 0.4

1P7

(1)

1.7 A 1.0 0.75 1.0 0.75

3P0

(1)

3.0 A 2.0 1.5 2.0 1.5

4P2

(1)

4.2 A 3.0 2.2 3.0 2.2

6P6

(1)

6.6 B 5.0 4.0 5.0 4.0

9P9

(1)

9. 9 C 7. 5 5 .5 7. 5 5 .5

012

(1)

12.0 C 10 .0 7.5 10 .0 7.5

019

(1)

19.0 D 15.011.015.011.0

022

(2)

22.0 D 20.0 15.0 15.0 11.0

027

(2)

27.0 E 25.0 18.5 20.0 15.0

032

(2)

32.0 E 30.0 22.0 25.0 18.5

Code Vo lta ge Phase

V120V AC1 A240V AC1 B240V AC3 D480V AC3 E600V AC3

Code Enclosure

NIP20 NEMA / Open

Code Interface Module

1Standard

Code EMC Filter

0 No Filter 1 Filter

Code Braking

4Standard

Output Current @ 1 Phase, 100...120V Input

Code Amps Fra me

ND HD HP kW HP kW

2P5

(1)

2.5 A 0.5 0.4 0.5 0.4

4P8

(1)

4.8 B 1.0 0.75 1.0 0.75

6P0

(1)

6.0 B 1.5 1.1 1.5 1.1

Output Current @ 1 Phase, 200...240V Input

Code Amps Fra me

ND HD HP kW HP kW

2P5

(1)

2.5 A 0.5 0.4 0.5 0.4

4P8

(1)

4.8 A 1.0 0.75 1.0 0.75

8P0

(1)

8.0 B 2.0 1.5 2.0 1.5

011

(1)

11.0 B 3.0 2.2 3.0 2.2

Output Current @ 3Phase, 200...240V Input

Code Amps Frame

ND HD HP kW HP kW

2P5

(1)

2.5 A 0.5 0.4 0.5 0.4

5P0

(1)

5.0 A 1.0 0.75 1.0 0.75

8P0

(1)

8.0 A 2.0 1.5 2.0 1.5

011

(1)

11.0 A 3 .0 2. 2 3.0 2.2

017

(1)

17.5 B 5 .0 4.0 5 .0 4.0

024

(1)

24.0 C 7.5 5.5 7.5 5.5

032

(1)

32.2 D 10.0 7.5 10.0 7.5

048

(2)

48.3 E 15.0 11.0 15.0 11.0

062

(2)

62.1 E 20.0 15.0 15.0 11.0

Catalog Number Explanation

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 7

PowerFlex 527 AC Drive Specifications

Technical Specifications

Protection

Specifications PowerFlex 527

Bus Overvoltage Trip

100...120V AC Input:

200...240V AC Input:

380...480V AC Input:

525...600V AC Input:

Bus Undervoltage Trip

100...120V AC Input:

200...240V AC Input:

380...480V AC Input:

525...600V AC Input

Power Ride-Thru: 100 ms Logic Control Ride-Thru: 0.5 s min, 2 s typical

Electronic Motor Overload Protection:

Overcurrent: 200% hardware limit, 300% instantaneous fault Ground Fault Trip: Phase-to-ground on drive output Short Circuit Trip: Phase-to-phase on drive output

Electrical

405V DC bus (equivalent to 150V AC incoming line) 405V DC bus (equivalent to 290V AC incoming line) 810V DC bus (equivalent to 575V AC incoming line) 1005V DC bus (equivalent to 711V AC incoming line)

190V DC bus (equivalent to 75V AC incoming line) 190V DC bus (equivalent to 150V AC incoming line) 390V DC bus (equivalent to 275V AC incoming line) 487V DC bus (equivalent to 344V AC incoming line)

Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

Specifications PowerFlex 527

Voltage Tolerance: -15% / +10% Frequency Tolerance: 47…63 Hz Input Phases: Three-phase input provides full rating. Single-phase input provides 35% rating on three-phase drives. Displacement Power Factor: 0.98 across entire speed range Short Circuit Rating, max: 100,000 Amps Symmetrical Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit breaker Transistor Type: Insulated gate bipolar transistor (IGBT) Internal DC Bus Choke

200…240V AC Input: 380…480V AC Input: 525…600V AC Input:

Only for Frame E drive ratings 11 kW (15 HP) 15…18.5 kW (20…25 HP) — Heavy Duty 15…18.5 kW (20…25 HP) — Heavy Duty

Control

Specifications PowerFlex 527

• Frequenc y Control: – Basic Volts/Hertz – Fan/Pump Volts/Hertz – Sensorless Vector Control (SVC)

Method

Carrier Frequency 2...8 kHz, Drive rating based on 4 kHz Frequency Accuracy Within ±0 .05% of set output frequency Performance

V/Hz (Volts per Hertz): SVC (Sensorless Vector): SVC Economizer:

Performance with Encoder

Closed Loop Velocity Vector Control: ±0.1% of base speed across a 100:1 speed range Output Voltage Range: 0V to rated motor voltage Output Frequency Range: 0…590 Hz (programmable) Efficiency: 97.5% (typical)

– Sensorless Vector Control (SVC) Economizer

• Position Loop: – Closed Loop Position Vector Control (with optional encoder card)

• Velocity Loop: – Closed Loop Velocity Vector Control (with optional encoder card)

±1% of base speed across a 60:1 speed range ±0.5% of base speed across a 100:1 speed range ±0.5% of base speed across a 100:1 speed range

8 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Control (Continued)

Specifications PowerFlex 527

Stop Modes: Multiple programmable stop modes including – Disable and Coast, Current Decel and Disable, and Ramped Decel and Disable

Accel/Decel:

Intermittent Overload

Normal Duty:

Heavy Duty:

“REAL” tag programmable with Studio 5000 motion instructions. For more information, see the Logix 5000 Controllers Motion Instructions Reference Manual, publication MOTION-RM002

110% Overload capability for up to 60 s, 150% for up to 3 s Applies to the following drives:

•25C-B048*

•25C-B062*

•25C-D030*

•25C-D037*

•25C-D043*

• 25C-E022*

•25C-E027*

•25C-E032*

150% Overload capability for up to 60 s, 180% for up to 3 s Applies to following drives:

• 25C-V2P5*

• 25C-V4P8*

•25C-V6P0*

• 25C-A2P5*

• 25C-A4P8*

• 25C-A8P0*

•25C-A011*

• 25C-B2P5*

•25C-B5P0*

•25C-B8P0*

•25C-B011*

•25C-B017*

•25C-B024*

•25C-B032*

•25C-D1P4*

• 25C-D2P3*

•25C-D4P0*

•25C-D6P0*

• 25C-D010*

•25C-D013*

•25C-D017*

•25C-D024*

•25C-E0P9*

•25C-E1P7*

•25C-E3P0*

• 25C-E4P2*

•25C-E6P6*

•25C-E9P9*

•25C-E012*

•25C-E019*

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 9

PowerFlex 527 AC Drive Specifications

Control Inputs

Specifications PowerFlex 527

Quantity: (4) Programmable

Digital

Analog

Safety (per channel)

Current: 6 mA Type

Source Mode (SRC):

Sink Mode (SNK): Quantity: (2) Isolated, ±10V and 4…20 mA Specification

Resolution:

±10V DC Analog:

4…20 mA Analog:

External Pot: Input Current: <10 mA Input ON Voltage, max: 18…26.4V DC Input OFF Voltage, max: 5V DC Input ON Current: 10 mA Input OFF Current: 500 µA Pulse Rejection Width: 700 µs External Power Supply: SELV/PELV Input Type: Optically isolated and reverse voltage protected

18…24V = ON, 0…6V = OFF 0…6V = ON, 18…24V = OFF

10-bit 100k ohm input impedance 250 ohm input impedance 1…10k ohm, 2 W min

Control Outputs

Specifications PowerFlex 527

Quantity: (2) 1 Programmable Form A and 1 Programmable Form B

Relay

Opto

Analog

Specification

Resistive Rating:

Inductive Rating: Quantity: (2) Programmable Specification: 30V DC, 50 mA Non-inductive Quantity: (1) Non-Isolated 0…10V or 4…20 mA Specification

Resolution:

0…10V DC Analog:

4…20 mA Analog:

3.0 A @ 30V DC, 3.0 A @ 125V, 3.0 A @ 240V AC

0.5 A @ 30V DC, 0.5 A @ 125V, 0.5 A @ 240V AC

10-bit 1 kΩ min 525 Ω max

Encoder

Specifications PowerFlex 527

Type: Incremental, dual channel Supply: 5V, 12V, 250 mA

Quadrature: Duty Cycle: 50%, +10%

Requirements:

90°, ±27° @ 25 °C

Encoders must be line driver type, quadrature (dual channel), 3.5…26V DC output, single-ended or differential and capable of supplying a minimum of 10 mA per channel. Allowable input is DC up to a maximum frequency of 250 kHz. The encoder I/O automatically scales to allow 5V, 12V, and 24V DC nominal voltages.

10 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

Environmental Specifications

IMPORTANT

Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors vapors, or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

Fram e Size

Operating and Nonoperating Nonoperating (Transportation) Force (Shock/Vibration) Mounting Type Force (Shock/Vibration) Mounting Type

A 15 g / 2 g DIN rail or screw 30 g/ 2.5 g Screw only B 15 g / 2 g DIN rail or screw 30 g/ 2.5 g Screw only C 15 g / 2 g DIN rail or screw 30 g/ 2.5 g Screw only D 15 g / 2 g Screw only 30 g/ 2.5 g Screw only E 15 g / 1.5 g Screw only 30 g/ 2.5 g Screw only

Specifications PowerFlex 527

Altitude

Without derating: With derating:

Surrounding Air Temperature, max.

Without derating: With derating:

Storage Temperature

Frame A...D: Frame E:

Atmosphere:

Relative Humidity: 0…95% noncondensing

Shock: Vibration:

See Current Derating Curves on page 16 for derating guidelines. 1000 m (3300 ft) max. Up to 4000 m (13,200 ft) max., except for 600V drives at 2000 m (6600 ft) max.

See Current Derating Curves

°C (-4…+122 °F)

-20…+50

°C (-4…+140 °F) or -20…+70 °C (-4…+158 °F) with optional Control Module Fan kit.

-20…+60

°C (-40…+185 °F)

-40…+85

°C (-40…+158 °F)

-40…+70

Complies with IEC 60068-2-27 Complies with IEC 60068-2-6:2007

PowerFlex 527 AC Drive Specifications

on page 16 for derating guidelines.

Conformal Coating:

Surrounding Environment Pollution Degree

Pollution Degree 1 & 2:

Sound Pressure Level (A-weighted)

Frame A & B: Frame C: Frame D: Frame E:

Complies with:

IEC 60721-3-3 to level 3C2 (chemical and gases only)

All enclosures acceptable.

Measurements are taken 1 m from the drive. 53 dBA max 57 dBA max 64 dBA max 68 dBA max

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 11

PowerFlex 527 AC Drive Specifications

Functional Safety Type Approved

www.tuv.com ID 0600000000

Certifications

Certification PowerFlex 527 c-UL-us

Listed to UL508C and CAN/CSA-C22.2 No. 14-05.

Australian Communications and Media Authority

RCM

Functional Safety

KCC

EAC

AC 156

SEMI F47

ODVA ODVA conformance tested to EtherNet/IP specifications Lloyd’s Register Lloyd’s Register Type Approval Certificate 15/80016(E1) IEEE P1668 Product meets the requirements of IEEE P1668 RoHS Compliant with the European “Restriction of Hazardous Substances” 2011/65/EU Directive

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code NEMA ICS 7.1 - Safety standards for Construction and Guide for Selection, Installation, and Operation of Adjustable Speed Drive Systems.

In conformity with the following:

Radiocommunications Act: 1992 (including amendments up to 2018) Radiocommunications Standard: 2017 Radiocommunications Labelling Notice: 2017

Standards applied:

EN 61800-3

In conformity with the following European Directives:

2014/35/EU Low Voltage Directive (LVD) 2014/30/EU EMC Directive (EMC) 2006/42/EC Machinery Directive (MD) 2011/65/EU RoHS Directive (RoHS) Standards applied: EN 61800-3 EN 61800-5-1

TÜV Rheinland Standards applied:

EN ISO 13849-1 EN 61800-5-2 EN 62061 EN 60204-1

IEC 61508 Part 1-7 Certified to ISO 13849-1 SIL3/PLe with embedded Safe Torque Off function Certified to ISO 61800-5-2 and EN 62061 SIL3/PLe with Network Torque 0ff function Meets Functional Safety (FS) when used with embedded Safe Torque Off function

Korean Registration of Broadcasting and Communications Equipment Compliant with the following standards:

Article 58-2 of Radio Waves Act, Clause 3 Customs Union:

Low Voltage TP CU 004/2011

EMC TP CU 020/2011 Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 2003

International Building Code for worst-case seismic level for USA excluding site class F Certified compliant with the following standards:

SEMI F47

IEC 61000-4-11

IEC 61000-4-34

12 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Product Selection

Catalog Number Description

25C - V 2P5 N 1 0 4

Drive Voltage Rating Rating Enclosure HIM Emission Class Version

PowerFlex 527 Drive Ratings

Output Ratings

Catalog No.

HP kW HP kW

100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output

25C-V2P5N104 0.5 0.4 0.5 0.4 2.5 85...132 27.0 A 25C-V4P8N104 1.0 0.75 1.0 0.75 4.8 85. ..132 53.0 B 25C-V6P0N104 1.5 1.1 1.5 1.1 6.0 85...132 67.0 B

200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output

25C-A2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 29.0 A 25C-A4P8N104 1.0 0.75 1.0 0.75 4.8 170...264 50.0 A 25C-A8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 81.0 B 25C-A011N104 3.0 2.2 3.0 2.2 11.0 170...264 111.0 B

200...240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0...230V 3-Phase Output

25C-A2P5N114 0.5 0.4 0.5 0.4 2.5 170...264 29.0 A 25C-A4P8N114 1.0 0.75 1.0 0.75 4.8 170...264 53.0 A 25C-A8P0N114 2.0 1.5 2.0 1.5 8.0 170...264 84.0 B 25C-A011N114 3.0 2.2 3.0 2.2 11.0 170...264 116.0 B

200...240V AC (-15%, +10%) – 3-Phase Input, 0...230V 3-Phase Output

25C-B2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 29.0 A 25C-B5P0N104 1.0 0.75 1.0 0.75 5.0 170...264 50.0 A 25C-B8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 79.0 A 25C-B011N104 3.0 2.2 3.0 2.2 11.0 170...264 107.0 A 25C-B017 N104 5.0 4.0 5.0 4.0 17.5 17 0...264 148.0 B 25C-B024N104 7.5 5.5 7.5 5.5 24.0 170...264 259.0 C 25C-B032N104 10.0 7.5 10.0 7.5 32.2 170...264 323.0 D 25C-B048 N104 15.0 11.0 10.0 7.5 4 8.3 170.. .264 584.0 E 25C-B062N104 20.0 15.0 15.0 11.0 62.1 170...264 708.0 E

380...480V AC (-15%, +10%) – 3-Phase Input, 0...460V 3-Phase Output

25C-D1P4N104 0.5 0.4 0.5 0.4 1.4 323...528 27.0 A 25C-D2P3N104 1.0 0.75 1.0 0.75 2.3 323...528 37.0 A 25C-D4P0N104 2.0 1.5 2.0 1.5 4.0 323...528 80.0 A 25C-D6P0N104 3.0 2.2 3.0 2.2 6.0 323...528 86.0 A 25C-D010N104 5.0 4.0 5.0 4.0 10.5 323...528 129.0 B 25C-D013N104 7.5 5.5 7.5 5.5 13.0 323...528 170.0 C 25C-D017N104 10.0 7.5 10.0 7.5 17.0 323...528 221.0 C 25C-D024 N104 15.0 1 1.0 15.0 11.0 2 4.0 323 ...528 30 3.0 D 25C-D030 N104 2 0.0 1 5.0 15.0 11 .0 30.0 323... 528 387.0 D

25C-D037N114 25C-D043N114

25C-D1P4N114 0.5 0.4 0.5 0.4 1.4 323...528 27.0 A 25C-D2P3N114 1.0 0.75 1.0 0.75 2.3 323...528 37.0 A 25C-D4P0N114 2.0 1.5 2.0 1.5 4.0 323...528 81.0 A 25C-D6P0N114 3.0 2.2 3.0 2.2 6.0 323...528 88.0 A 25C-D010N114 5.0 4.0 5.0 4.0 10.5 323...528 133.0 B 25C-D013N114 7.5 5.5 7.5 5.5 13.0 323...528 175.0 C

(2)

25.0 18 .5 2 0.0 15.0 37.0 3 23...52 8 602 .0 E

30.0 2 2.0 25 .0 1 8.5 4 3.0 323 ...528 69 7.0 E

Output Current (A)

(1)

Input Voltage Range Total Watts Loss Frame SizeNormal Duty Heavy Duty

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 13

PowerFlex 527 AC Drive Specifications

PowerFlex 527 Drive Ratings (Continued)

Output Ratings

Catalog No.

HP kW HP kW

Output Current (A)

25C-D017N114 10.0 7.5 10.0 7.5 17.0 323...528 230.0 C 25C-D024 N114 15.0 11.0 1 5.0 11.0 24.0 323.. .528 313 .0 D 25C-D030 N114 20.0 15.0 15 .0 11.0 3 0.0 323. ..528 4 02.0 D 25C-D037 N114 25.0 18.5 20 .0 15.0 37.0 323...5 28 60 2.0 E 25C-D043 N114 3 0.0 22.0 25 .0 18.5 43.0 32 3... 528 6 97.0 E

525...600V AC (-15%, +10%) – 3-Phase Input, 0...575V 3-Phase Output

25C-E0P9N104 0.5 0.4 0.5 0.4 0.9 446...660 22.0 A 25C-E1P7N104 1.0 0.75 1.0 0.75 1.7 446...660 32.0 A 25C-E3P0N104 2.0 1.5 2.0 1.5 3.0 446...660 50.0 A 25C-E4P2N104 3.0 2.2 3.0 2.2 4.2 446...660 65.0 A 25C-E6P6N104 5.0 4.0 5.0 4.0 6.6 446...660 95.0 B 25C-E9P9N104 7.5 5.5 7.5 5.5 9.9 446...660 138.0 C 25C-E012N104 10.0 7.5 10.0 7.5 12.0 446...660 164.0 C 25C-E019 N104 15.0 11.0 1 5.0 11.0 19.0 446 ...660 290.0 D 25C-E022N104 20.0 15.0 15.0 11.0 22.0 446...660 336.0 D 25C-E027N104 25.0 18.5 20.0 15.0 27.0 446...660 466.0 E 25C-E032 N104 30.0 22 .0 25.0 18. 5 32 .0 4 46...66 0 562.0 E

(1) A non-filtered drive is not available for 380…480V AC 25 HP (18.5 kW) and 30 HP (22.0 kW) ratings. Filtered drives are available, however you must verify that the application will support a

filtered drive.

(2) Catalogs 25C-037N114 and 25C-043N114 come with an EMC filter.

Input Voltage Range Total Watts Loss Frame SizeNormal Duty Heavy Duty

Drive Dimensions and Weights

Dimensions are in mm and (in.). Weights are in kg and (lb).

Frame Size A B C D E Weight

A 72.0 (2.83) 152.0 (5.98) 172.0 (6.77) 57.5 (2.26) 140.0 (5.51) 1.1 (2.4) B 87.0 (3.43) 180.0 (7.09) 172.0 (6.77) 72.5 (2.85) 168.0 (6.61) 1.6 (3.5) C 109.0 (4.29) 220.0 (8.66) 184.0 (7.24) 90.5 (3.56) 207.0 (8.15) 2.3 (5.0) D 130.0 (5.12) 260.0 (10.24) 212.0 (8.35) 116.0 (4.57) 247.0 (9.72) 3.9 (8.6) E 185.0 (7.28) 300.0 (11.81) 279.0 (10.98) 160.0 (6.30) 280.0 (11.02) 12.9 (28.4)

14 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

Design Considerations

Vertical, Zero Stacking

No clearance between drives.

Horizontal, Zero Stacking with Control Module Fan Kit

No clearance between drives.

Ver tic al Vertical, Zero Stacking with

Control Module Fan Kit

No clearance between drives.

Vertical with Control Module Fan Kit

Horizontal with Control Module Fan Kit

Mounting Considerations

• Mount the drive upright on a flat, vertical, and level surface.

Frame Screw Size Screw Torque

A M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) B M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) C M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) D M5 (#10…24) 2.45…2.94 N•m (22…26 lb•in) E M8 (5/16 in.) 6.0…7.4 N•m (53…65 lb•in)

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Minimum Mounting Clearances

See Drive Dimensions and Weights on page 14 for mounting dimensions.

PowerFlex 527 AC Drive Specifications

50 mm

(2.0 in.)

50 mm

(2.0 in.)

25 mm

(1.0 in.)

50 mm

(2.0 in.)

25 mm

(1.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm (2.0 in.)

(1)

50 mm

(2.0 in.)

(2)

(2.0 in.)

50 mm

(1)

(2.0 in.)

25 mm

(1.0 in.)

50 mm (2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

(1)

50 mm

(1)

(2.0 in.)

(2)

(1) For Frame E with Control Module Fan Kit only, clearance of 95 mm (3.7 in.) is required. (2) For Frame E with Control Module Fan Kit only, clearance of 12 mm (0.5 in.) is required.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 15

PowerFlex 527 AC Drive Specifications

Single Drive Zero Stacking

Ambient Temperature (°C)

100

110

120

80 70 60

45403530

60 65 70 75 80

5550

Percentage of Rated Current (%)

with Control Module Fan Kit

IP 20/Open Type

Ambient Temperature (°C)

100

110

120

80 70 60

45403530

60 65 70 75 80

5550

Percentage of Rated Current (%)

IP 30/NEMA 1

with Control Module Fan Kit

IP 20/Open Type

Single Drive Zero Stacking

Ambient Temperature (°C)

100

120

110

70 60

30 35

70 75 80

60 6550 5540 45

Percentage of Rated Current (%)

with Control Module Fan Kit

IP 20/Open Type

Ambient Temperature (°C)

100

120

110

70 60

30 35

70 75 80

60 6550 5540 45

Percentage of Rated Current (%)

with Control Module Fan Kit

IP 20/Open Type

Ambient Operating Temperatures

See Accessories on page 30 for option kits.

Ambient Temperature

Mounting

Vertic al

Enclosure Rating

IP 20/Open Type

IP 30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) — Vertical, Zero Stacking IP 20/Open Type 45 °C (113 °F) — 65 °C (149 °F) Horizontal

with Control Module Fan Kit Horizontal, Zero Stacking

with Control Module Fan Kit

(1) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit, catalog number 25-JBAx. (2) For catalogs 25C-D1P4N104 and 25C-E0P9N104, the temperature that is listed under the Max (Derate) column is reduced by 5 °C (9 °F) for all mounting methods. (3) For catalogs 25C-D1P4N104 and 25C-E0P9N104, the temperature that is listed under the Max with Control Module Fan Kit (Derate) column is reduced by 10 °C (18 °F) for vertical and vertical

with zero stacking mounting methods only. (4) Requires installation of the PowerFlex 520-Series Control Module Fan Kit, catalog number 25-FANx-70C. (5) Catalogs 25C-D1P4N104 and 25C-E0P9N104 cannot be mounted using either of the horizontal mounting methods.

IP 20/Open Type 50 °C (122 °F) — 70 °C (158 °F)

(4)(5)

IP 20/Open Type 45 °C (113 °F) — 65 °C (149 °F)

(4)(5)

(1)

Min Max (No Derate)

-20 °C (-4 °F)

Max (Derate)

(2)

Max with Control Module Fan Kit (Derate)

50 °C (122 °F) — 70 °C (158 °F)

(3)(4)

Current Derating Curves

Vertical Mounting

Horizontal Mounting/Floor

16 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Altitude (m)

Percentage of Rated Current (%)

100

110

120

4000

300020001000

Altitude (m)

Ambient Temperature (°C)

4000

300020001000

Derating Guidelines for High Altitude

The drive can be used without derating at a maximum altitude of 1000 m (3300 ft). If the drive is used above 1000 m (3300 ft):

• Derate the maximum ambient temperature by 5 °C (41 °F) for every additional 1000 m (3300 ft), subject to limits listed in the Altitude Limit (Based on Voltage) table below.

• Derate the output current by 10% for every additional 1000 m (3300 ft), subject to limits listed in the Altitude Limit (Based on Voltage) table below.

Altitude Limit (Based on Voltage)

Drive Rating Center Ground (Wye Neutral)

100…120V 1-Phase 6000 m 6000 m 200…240V 1-Phase 2000 m 2000 m 200…240V 3-Phase 6000 m 2000 m 380…480V 3-Phase 4000 m 2000 m 525…600V 3-Phase 2000 m 2000 m

Corner Ground, Impedance Ground, or Ungrounded

High Altitude

Debris Protection

Take precautions to prevent debris from falling through the vents of the drive housing during installation.

Storage

• Store within an ambient temperature range of -40…+85 °C

• Store within a relative humidity range of 0

• Do not expose to a corrosive atmosphere.

(a) The maximum ambient temperature for storing a Frame E drive is 70 °C.

(a)

…95%, noncondensing.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 17

PowerFlex 527 AC Drive Specifications

Power Module

AC Supply Source Considerations

Ungrounded Distribution Systems

ATTENTION: PowerFlex 520-Series drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.

ATTENTION: Removing MOVs in drives with an embedded filter will also disconnect the filter capacitor from earth ground.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system (IT mains) where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper that is shown in the following diagrams.

1. Turn the screw counterclockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

Jumper Location (Typical)

IMPORTANT Tighten screw after jumper removal.

Phase to Ground MOV Removal

AC Input

R/L1 S/L2 T/L3

Jumper

1234

Three-Phase

18 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

SHLD

U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

Esc

Sel

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive (see Input Power Conditions on page 19). Listed in the Input Power Conditions table below are certain input power conditions, which may cause component damage or reduction in product life. If any of these conditions exist, install one of the devices that are listed under the heading Corrective Action on the line side of the drive.

IMPORTANT Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total

current of the branch circuit.

Input Power Conditions

Input Power Condition Corrective Action

Low Line Impedance (less than 1% line reactance) Greater than 120 kVA supply transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V (lightning) Phase to ground voltage exceeds 125% of normal line to line voltage Ungrounded distribution system

240V open delta configuration (stinger leg)

(1) See Accessories on page 30 for accessory ordering information. (2) For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the

“stinger leg,” “high leg,” “red leg,” and so on. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor. See Bulletin 1321-3R Series Line Reactors

(2)

• Install Line Reactor

• or Isolation Transformer

• Install Line Reactor

• or Isolation Transformer

• Remove MOV jumper to ground.

• or Install Isolation Transformer with grounded secondary if necessary.

• Install Line Reactor

on page 35 for specific line reactor part numbers.

(1)

General Grounding Requirements

The drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

Typical Grounding

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.

Safety Ground - (PE)

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 19

This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or busbar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

PowerFlex 527 AC Drive Specifications

Motor Ground

The motor ground must be connected to one of the ground terminals on the drive.

Shield Termination - SHLD

Either of the safety ground terminals that are located on the power terminal block provides a grounding point for the motor cable shield. The motor cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal. The earthing plate or conduit box option may be used with a cable clamp for a grounding point for the cable shield.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

RFI Filter Grounding

Using a drive with filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground.

Verify that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should exclude any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.

Power Wiring

ATTENTION: National Codes and standards (NEC, VDE, BSI, and so on) and local codes outline provisions for safely

installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage. ATTENTION: To avoid a possible shock hazard that is caused by induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.

Motor Cable Types Acceptable for 100...600 Volt Installations

Various cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 m (1 ft) for every 10 m (32.8 ft) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness fewer than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in one conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used. UL installations above 50 °C ambient must use 600V, 90 °C wire. UL installations in 50 °C ambient must use 600V, 75 °C or 90 °C wire. UL installations in 40 °C ambient should use 600V, 75 °C or 90 °C wire.

Use copper wire only. Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire.

ATTENTION: The distance between the drive and motor must not exceed the maximum cable length that is stated in the Motor Cable Length Restrictions Tables in “Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives,” publication

DRIVES-IN001

20 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Unshielded Cable

THHN, THWN, or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Any wire that is chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

ATTENTION: Do not use THHN or similarly coated wire in wet areas.

Shielded/Armored Cable

Shielded cable contains all the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise that is generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. See Reflected Wave in “Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives,” publication DRIVES-IN001

Consideration should be given to all general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist four conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Recommended Shielded Wire

Location Rating/Type Description

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min) with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Standard (Option 1)

Standard (Option 2)

Class I and II; Division I and II

600V, 90 °C (194 °F) XHHW2/RHW-2 Anixter B209500…B209507, Belden 29501…29507, or equivalent

Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent

Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 21

PowerFlex 527 AC Drive Specifications

Reflected Wave Protection

The drive should be installed as close to the motor as possible. Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave phenomena). See Reflected Wave in “Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives,” publication DRIVES-IN001

The reflected wave data applies to all carrier frequencies 2…8 kHz.

For 240V ratings and lower, reflected wave effects do not need to be considered.

Output Disconnect

The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, use Logix Designer application to disable the drive (Aux Fault or Coast-to-Stop).

Power Terminal Block Wire Specifications

Fram e

A B C D E

(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.

Wire Size max

5.3 mm

8.4 mm

13.3 mm

26.7 mm

(1)

(10 AWG) 0.8 mm2 (18 AWG)

(8 AWG) 2.1 mm2 (14 AWG)

(6 AWG) 5.3 mm2 (10 AWG)

(3 AWG) 8.4 mm2 (8 AWG)

Wire Size min

(1)

Tor qu e

1.76…2.16 N•m (15.6…19.1 lb•in)

3.09…3.77 N•m (27.3…33.4 lb•in)

Common Bus/Precharge Notes

If drives are used with a disconnect switch to the common DC bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive.

I/O Wiring

Motor Start/Stop Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.

Important points to remember about I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least 0.3 m (1 ft).

IMPORTANT I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to greatly

reduce common mode interference.

ATTENTION: Driving the 4…20 mA analog input from a voltage source could cause component damage. Verify proper configuration before applying input signals.

22 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

ATTENTION: Due to its control circuitry difference from the PowerFlex 523 and PowerFlex 525 drives, connecting

Terminals 01 and 11 on the PowerFlex 527 drive causes an internal short and results in some internal components incurring damage to the control module I/O circuitry.

Signal and Control Wire Types

Recommendations are for 50 °C ambient temperature. 75 °C wire must be used for 60 °C ambient temperature. 90 °C wire must be used for 70 °C ambient temperature.

Recommended Signal Wire

PowerFlex 527 AC Drive Specifications

Signal Type/Where Used

Analog I/O 8760/9460 Remote Pot 8770 Encoder 9728/9730

(1) Stranded or solid wire. (2) If the wires are short and contained within a cabinet, which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

Belden Wire Types (or equivalent)

(1)

Description Insulation Rating min

0.750 mm2 (18 AWG), twisted-pair, 100% shield with drain

0.750 mm

0.196 mm

(18 AWG), 3 conductor, shielded

(24 AWG), individually shielded pairs

(2)

300V, 60 °C (140 °F)

Recommended Control Wire for Digital I/O

Type Wire Types Description Insulation Rating min

Unshielded

Shielded

Per US NEC or applicable national or local code

Multi-conductor shielded cable such as Belden 8770 (or equivalent)

–

0.750 mm

(18 AWG), 3 conductor, shielded.

300V, 60 °C (140 °F)

Maximum Control Wire Recommendation

Do not exceed control wiring length of 30 m (100 ft). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal Common may be connected to ground terminal/protective earth. When using the embedded Ethernet ports, terminal C1 is the connection for the Ethernet shield, and a ground wire must be connected to a clean ground.

Control I/O Terminal Block Wire Specifications

Fram e

A…E

(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.

Wire Size max

1.3 mm

(1)

(16 AWG) 0.13 mm2 (26 AWG)

Wire Size min

(1)

Tor qu e

0.71…0.86 N•m (6.2…7.6 lb•in)

Machinery Directive (2006/42/EC)

• EN ISO 13849-1:2008+AC:2009 – Safety of machinery – Safety-related parts of control systems -Part 1: General principles for design.

• EN 62061:2005+A1:2013 – Safety of machinery – Functional safety of safety-related electrical, electronic, and programmable electronic control systems.

• EN 60204-1:2006+A1:2009 – Safety of machinery – Electrical equipment of machines - Part 1: General requirements.

• EN 61800-5-2:2007 – Adjustable speed electrical power drive systems - Part 5-2: Safety requirement – Functional.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 23

PowerFlex 527 AC Drive Specifications

R/L1 S/L2 T/L3

U/T1 V/T2

W/T3

EMI ttings and metal conduit

IP 30/NEMA 1/UL Type 1 option kit or EMC kit

Shielded enclosure

(1)

Building structure steel

Enclosure ground connection

EMI lter

L1' L2' L3'

L1 L2 L3

Shielded motor cable

Esc

Sel

Connections and Grounding

(1) Some installations require a shielded enclosure. Keep wire length as short as possible between the enclosure entry point and the EMI filter.

PowerFlex 527 RF Emission Compliance and Installation Requirements

Standard/Limits

Filter Type

EN61800-3 Category C1 EN61000-6-3 CISPR11 Group 1 Class B

Internal — 10 m (33 ft) 20 m (66 ft)

(1)

External

(1) See Accessory Dimensions on page 36 for more information on optional external filters.

30 m (16 ft) 100 m (328 ft) 100 m (328 ft)

EN61800-3 Category C2 EN61000-6-4 CISPR11 Group 1 Class A (Input power ≤ 20 kVA)

EN61800-3 Category C3 (I ≤ 100 A) CISPR11 Group 1 Class A (Input power > 20 kVA)

24 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Fuses and Circuit Breaker Ratings

The PowerFlex 527 drive does not provide branch short circuit protection. This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.

The tables on pages 26

…29 provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes that are listed are the recommended sizes based on 40 °C (104 °F) and the U.S. N.E.C. Other country, state, or local codes may require different ratings.

Fusing

The recommended fuse types are listed in the tables that are found on pages 26…29. If available current ratings do not match those listed in the tables that are provided, choose the next higher fuse rating.

• IEC – BS88 (British Standard) Parts 1 & 2

(a)

, EN60269-1, Parts 1 & 2, type GG or equivalent should be used.

• UL – UL Class CC, T, RK1, or J should be used.

Circuit Breakers

The “non-fuse” listings in the tables found on pages 26…29 include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply:

• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations.

• UL – Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations.

Bulletin 140M (Self-Protected Combination Controller)/UL489 Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the following guidelines that are listed must be followed to meet the NEC requirements for branch circuit protection.

• Bulletin 140M can be used in single motor applications.

• Bulletin 140M can be used up stream from the drive without the need for fuses.

If the DC Bus terminals or the Dynamic Brake terminals are used, the drive must be installed in an enclosure and fuses must be used for input protection (for CE applications only). The ventilated enclosure must be IP 20 rating or higher and at least 1.5x size larger than the drive.

(a) Typical designations include, but may not be limited to the following;

Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 25

PowerFlex 527 AC Drive Specifications

(3)(4)(5)

140M

(3)(4)(5)

140M

IEC (Non-UL Applications) UL Applications

Fuses (Rating) Circuit Breakers Fuses (Max Rating) Circuit Breakers

Contactor

Catalog No.

Frame

Size

(2)

Max

Amps

Amps kVA

Output Ratings Input Ratings

ND HD

HP kW HP kW Min Max 140U 140M Class / Catalog No. 140U

Catalog No.

0.5 0.4 0.5 0.4 2.5 1.7 6.5 A 100-C09 10 15 140U-D6D2-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-C10 140M-C2E-C10

1.0 0.75 1.0 0.75 4.8 2.8 10.7 A 100-C12 15 25 140U-D6D2-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-25 140U-D6D2-C15 140M-C2E-C16

2.0 1.5 2.0 1.5 8.0 4.8 18.0 B 100-C23 25 40 140U-D6D2-C25 140M-F8E-C25 CLASS CC, J, or T / 40 140U-D6D2-C25 140M-F8E-C25

3.0 2.2 3.0 2.2 11.0 6.0 22.9 B 100-C37 30 50 140U-H6C2-C35 140M-F8E-C25 CLASS CC, J, or T / 50 140U-H6C2-C35 140M-F8E-C25

(1)

25C-A2P5N104

25C-A2P5N114

(1)

25C-A4P8N114

(1)

25C-A8P0N114

25C-A8P0N104

(1)

25C-A011N104

(1)

25C-A011N114

(1)

25C-A4P8N104

Fuses and Circuit Breakers for PowerFlex 527

100…120V 1-Phase Input Protection Devices – Frames A…B

IEC (Non-UL Applications) UL Applications

Output Ratings Input Ratings

Fuses (Rating) Circuit Breakers Fuses (Max Rating) Circuit Breakers

Contactor

Catalog No.

Frame

Size

(2)

Max

Amps kVA

ND HD

Catalog No.

Amps

HP kW HP kW Min Max 140U 140M Class / Catalog No. 140U

0.5 0.4 0.5 0.4 2.5 1.3 9.6 A 100-C12 15 20 140U-D6D2-C12 140M-C2E-C10 CL ASS RK5, CC, J, or T / DLS-R-20 140U-D6C2-C12 140M-C2E-C10

1.0 0.75 1.0 0.75 4.8 2.5 19.2 B 100-C23 25 40 140U-D6D2-C25 140M-D8E-C20 CLASS RK5, CC, J, or T / DLS-R-40 140U-D6D2-C25 140M-D8E-C20

1.5 1.1 1.5 1.1 6.0 3.2 24.0 B 100-C23 30 50 140U-D6D2-C30 140M-F8E-C25 CLASS RK5, CC, J, or T / DLS-R-50 140U-D6D2-C30 140M-F8E-C25

(1)

25C-V4P8N104

25C-V2P5N104

25C-V6P0N104

200…240V 1-Phase Input Protection Devices – Frames A…B

26 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

(1) 150% Overload capability for up to 60 s, 180% for up to 3 s.

(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See the Use of Motor Protection Circuit Breakers with Variable-Frequency Drives Application Techniques, publication 140M-AT002

(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(5) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 480Y/277 and 600Y/347 AC input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

PowerFlex 527 AC Drive Specifications

(4)(5)(6)

140M

IEC (Non-UL Applications) UL Applications

Fuses (Rating) Circuit Breakers Fuses (Max Rating) Circuit Breakers

Contactor

Catalog No.

Frame

Size

(3)

Max

Amps

Amps kVA

Output Ratings Input Ratings

ND HD

HP kW HP kW Min Max 140U 140M Class / Catalog No. 140U

0.5 0.4 0.5 0.4 2.5 1.2 2.7 A 100-C07 6 6 140U-D6D3-B40 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-6 140U-D6D3-B40 140M-C2E-B40

(1)

Catalog No.

Fuses and Circuit Breakers for PowerFlex 527 (continued)

200…240V 3-Phase Input Protection Devices – Frames A…E

25C-B2P5N104

1.0 0.75 1.0 0.75 5.0 2.7 5.8 A 100-C09 10 15 140U-D6D3-B80 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D3-B80 140M-C2E-B63

2.0 1.5 2.0 1.5 8.0 4.3 9.5 A 100-C12 15 20 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-20 140U-D6D3-C10 140M-C2E-C10

3.0 2.2 3.0 2.2 11.0 6.3 13.8 A 100-C23 20 30 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 140U-D6D3-C15 140M-C2E-C16

5.0 4.0 5.0 4.0 17.5 9.6 21.1 B 100-C23 30 45 140U-D6D3-C25 140M-F8E-C25 CLASS CC, J, or T / 45 140U-D6D3-C25 140M-F8E-C25

7.5 5.5 7.5 5.5 24.0 12.2 26.6 C 100-C37 35 60 140U-H6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 60 140U-H6C3-C35 140M-F8E-C32

10.0 7.5 10.0 7.5 32.2 15.9 34.8 D 100-C43 45 70 140U-H6C3-C60 140M-F8E-C45 CLASS RK5, CC, J, or T / DLS-R-70 – 140M-F8E-C45

15.0 11.0 15.0 11.0 48.3 20.1 44.0 E 100-C60 60 90 140U-H6C3-C70 140M-F8E-C45 CLASS CC, J, or T / 90 – 140M-F8E-C45

20.0 15.0 15.0 11.0 62.1 25.6 56.0 E 100-C72 70 125 140U-H6C3-C90 140M-H8P-C70 CLASS CC, J, or T / 125 – 140M-H8P-C70

(1)

25C-B5P0N104

(1)

25C-B8P0N104

25C-B011N104

(1)

25C-B017N104

25C-B024N104

(2)

(1)

(2)

25C-B048N104

25C-B032N104

25C-B062N104

(1) 150% Overload capability for up to 60 s, 180% for up to 3 s.

(2) 110% Overload capability for up to 60 s, 150% for up to 3 s.

(3) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(4) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See the Use of Motor Protection Circuit Breakers with Variable-Frequency Drives Application Techniques, publication 140M-AT002

(5) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(6) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 480Y/277 and 600Y/347 AC input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 27

PowerFlex 527 AC Drive Specifications

(4)(5)(6)

140M

IEC (Non-UL Applications) UL Applications

Fuses (Rating) Circuit Breakers Fuses (Max Rating) Circuit Breakers

Contactor

Catalog No.

Fram e

Size

(3)

Max

Amps

Amps kVA

Output Ratings Input Ratings

ND HD

HP kW HP kW Min Max 140U 140M Class / Catalog No. 140U

0.5 0.4 0.5 0.4 1.4 1.7 1.9 A 100-C07 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 – 140M-C2E-B25

1.0 0.75 1.0 0.75 2.3 2.9 3.2 A 100-C07 6 10 140U-D6D3-B60 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-10 – 140M-C2E-B40

2.0 1.5 2.0 1.5 4.0 5.2 5.7 A 100-C09 10 15 140U-D6D3-B60 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 – 140M-C2E-B63

3.0 2.2 3.0 2.2 6.0 6.9 7.5 A 100-C09 10 15 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 – 140M-C2E-C10

5.0 4.0 5.0 4.0 10.5 12.6 13.8 B 100-C23 20 30 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 – 140M-D8E-C16

7.5 5.5 7.5 5.5 13.0 14.1 15.4 C 100-C23 20 35 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 35 – 140M-D8E-C20

10.0 7.5 10.0 7.5 17.0 16.8 18.4 C 100-C23 25 40 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 40 – 140M-D8E-C20

15.0 11.0 15.0 11.0 24.0 24.1 26.4 D 100-C37 35 60 140U-H6C3-C40 140M-F8E-C32 CLASS CC, J, or T / 60 – 140M-F8E-C32

(1)

Catalog No.

Fuses and Circuit Breakers for PowerFlex 527 (continued)

380…480V 3-Phase Input Protection Devices – Frames A…E

25C-D1P4N104

25C-D2P3N104

(1)

25C-D2P3N114

(1)

25C-D1P4N114

25C-D4P0N104

(1)

25C-D4P0N114

(1)

25C-D6P0N104

(1)

25C-D6P0N114

(1)

25C-D010N104

25C-D010N114

(1)

25C-D013N104

25C-D013N114

(1)

25C-D017N104

25C-D017N114

(1)

25C-D024N104

25C-D024N114

28 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

20.0 15.0 15.0 11.0 30.0 30.2 33.0 D 100-C43 45 70 140U-H6C3-C50 140M-F8E-C45 CLASS CC, J, or T / 70 – 140M-F8E-C45

(2)

25C-D030N104

25.0 18.5 20.0 15.0 37.0 30.8 33.7 E 100-C43 45 70 140U-H6C3-C50 140M-F8E-C45 CLASS CC, J, or T / 70 – 140M-F8E-C45

30.0 22.0 25.0 18.5 43.0 35.6 38.9 E 100-C60 50 80 140U-H6C3-C60 140M-F8E-C45 CLASS CC, J, or T / 80 – 140M-F8E-C45

(2)

25C-D030N114

25C-D037N114

25C-D043N114

(1) 150% Overload capability for up to 60 s, 180% for up to 3 s.

(2) 110% Overload capability for up to 60 s, 150% for up to 3 s.

(3) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(5) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

PowerFlex 527 AC Drive Specifications

(7)

(4)(5)(6)

140M

140M-D8E-C16

IEC (Non-UL Applications) UL Applications

Fuses (Rating) Circuit Breakers Fuses (Max Rating) Circuit Breakers

Contactor

Catalog No.

Fram e

Size

(3)

Max

Amps

Amps kVA

Output Ratings Input Ratings

ND HD

HP kW HP kW Min Max 140U 140M Class / Catalog No. 140U

0.5 0.4 0.5 0.4 0.9 1.4 1.2 A 100-C09 3 6 140U-D6D3-B20 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 – 140M-C2E-B25

(1)

Catalog No.

Fuses and Circuit Breakers for PowerFlex 527 (continued)

525…600V 3-Phase Input Protection Devices – Frames A…E

25C-E0P9N104

1.0 0.75 1.0 0.75 1.7 2.6 2.3 A 100-C09 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 – 140M-C2E-B25

2.0 1.5 2.0 1.5 3.0 4.3 3.8 A 100-C09 6 10 140U-D6D3-B50 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-10 – 140M-C2E-B40

3.0 2.2 3.0 2.2 4.2 6.1 5.3 A 100-C09 10 15 140U-D6D3-B80 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 – 140M-D8E-B63

5.0 4.0 5.0 4.0 6.6 9.1 8.0 B 100-C09 10 20 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-20 – 140M-D8E-C10

7.5 5.5 7.5 5.5 9.9 12.8 11.2 C 100-C16 15 25 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-25 –

10.0 7.5 10.0 7.5 12.0 15.4 13.5 C 100-C23 20 30 140U-D6D3-C20 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 – 140M-D8E-C16

15.0 11.0 15.0 11.0 19.0 27.4 24.0 D 100-C30 30 50 140U-H6C3-C30 140M-F8E-C25 CL ASS CC, J, or T / 50 – 140M-F8E-C25

20.0 15.0 15.0 11.0 22.0 31 .2 27.3 D 100-C30 35 60 140U-H6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 60 – 140M-F8E-C32

25.0 18.5 20.0 15.0 27.0 28.2 24.7 E 100-C30 35 50 140U-H6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 50 – 140M-F8E-C32

30.0 22.0 25.0 18.5 32.0 33.4 29.2 E 100-C37 40 60 140U-H6C3-C50 140M-F8E-C32 CLASS CC, J, or T / 60 – 140M-F8E-C32

(1)

25C-E1P7N104

(1)

25C-E3P0N104

(1)

25C-E4P2N104

25C-E6P6N104

25C-E9P9N104

25C-E012N104

(1)

25C-E019N104

(2)

25C-E022N104

(2)

25C-E027N104

25C-E032N104

(1) 150% Overload capability for up to 60 s, 180% for up to 3 s.

(2) 110% Overload capability for up to 60 s, 150% for up to 3 s.

(3) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(5) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(7) When used with the 140M circuit breaker, the 25C-E9P9N104 must be installed in a ventilated or non-ventilated enclosure with the minimum size of 457.2 x 457.2 x 269.8 mm (18 x 18 x 10.62 in.).

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 29

PowerFlex 527 AC Drive Specifications

Accessories

Dynamic Brake Resistors

Drive Ratings Input Voltage HP kW

100…120V 50/60 Hz 1-Phase

0.5 0.4 56 91 AK-R2-091P500

1.0 0.75 56 91 AK-R2-091P500

1.5 1.1 41 91 AK-R2-091P500

Resistance min ± 10%

Resistance ± 5%

Catalog No.

(1)(2)

0.5 0.4 56 91 AK-R2-091P500

200…240V 50/60 Hz 1-Phase

1.0 0.75 56 91 AK-R2-091P500

2.0 1.5 41 91 AK-R2-091P500

3.0 2.2 32 47 AK-R2-047P500

0.5 0.4 56 91 AK-R2-091P500

1.0 0.75 56 91 AK-R2-091P500

2.0 1.5 41 91 AK-R2-091P500

200…240V 50/60 Hz 3-Phase

3.0 2.2 32 47 AK-R2-047P500

5.0 4.0 18 47 AK-R2-047P500

7.5 5. 5 16 3 0 AK -R2 -03 0P1 K2

10.0 7.5 14 30 AK-R2-030P1K2

15.0 11.0 14 15

20.0 15.0 10 15

AK-R2-030P1K2 AK-R2-030P1K2

(3)

0.5 0.4 89 360 AK-R2-360P500

1.0 0.75 89 360 AK-R2-360P500

2.0 1.5 89 360 AK-R2-360P500

3.0 2.2 89 120 AK-R2-120P1K2

5.0 4.0 47 120 AK-R2-120P1K2 380…480V 50/60 Hz 3-Phase

7.5 5.5 47 120 AK-R2-120P1K2

10.0 7.5 47 120 AK-R2-120P1K2

15.0 11.0 43 60

20.0 15.0 43 60

25.0 18.5 27 40

30.0 22.0 27 40

AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2

(3)

(4)

0.5 0.4 112 360 AK-R2-360P500

1.0 0.75 112 360 AK-R2-360P500

2.0 1.5 112 360 AK-R2-360P500

3.0 2.2 112 120 AK-R2-120P1K2

5.0 4.0 86 120 AK-R2-120P1K2 525…600V 50/60 Hz 3-Phase

(1) The resistors that are listed in this table are rated for 5% duty cycle. (2) Use of Rockwell Automation resistors is always recommended. The resistors that are listed have been carefully selected for optimizing performance in various applications. Alternative

resistors may be used, however, care must be taken when making a selection. See the PowerFlex Dynamic Braking Resistor Calculator, publication PFLEX-AT001 (3) Requires two resistors that are wired in parallel. (4) Requires three resistors that are wired in parallel.

7.5 5.5 59 120 AK-R2-120P1K2

10.0 7.5 59 120 AK-R2-120P1K2

15.0 11.0 59 60

20.0 15.0 59 60

25.0 18.5 53 60

30.0 22.0 34 40

AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2

(3)

(4)

30 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

EMC Line Filters

PowerFlex 527 AC Drive Specifications

Drive Ratings Input Voltage HP kW Current (A)

100…120V 50/60 Hz 1-Phase

0.5 0.4 2.5 A 25-RF011-AL

1.0 0.75 4.8 B 25-RF023-BL

1.5 1.1 6.0 B 25-RF023-BL

0.5 0.4 2.5 A 25-RF011-AL

200…240V 50/60 Hz 1-Phase

1.0 0.75 4.8 A 25-RF011-AL

2.0 1.5 8.0 B 25-RF023-BL

3.0 2.2 11.0 B 25-RF023-BL

0.5 0.4 2.5 A 25-RF014-AL

1.0 0.75 5.0 A 25-RF014-AL

2.0 1.5 8.0 A 25-RF014-AL

200…240V 50/60 Hz 3-Phase

3.0 2.2 11.0 A 25-RF014-AL

5.0 4.0 17.5 B 25-RF021-BL

7.5 5. 5 24 .0 C 25 -RF 02 7-C L

10.0 7.5 32.2 D 25-RF035-DL

15.0 11.0 48 .3 E 25-R F056 -EL

20.0 15 .0 6 2.1 E 25- RF056-E L

0.5 0.4 1.4 A 25-RF7P5-AL

1.0 0.75 2.3 A 25-RF7P5-AL

2.0 1.5 4.0 A 25-RF7P5-AL

3.0 2.2 6.0 A 25-RF7P5-AL

380…480V 50/60 Hz 3-Phase

5.0 4.0 10.5 B 25-RF014-BL

7.5 5. 5 13 .0 C 25 -RF 018 -CL 10 .0 7.5 17. 0 C 25 -R F01 8-C L

15.0 11.0 24 .0 D 25- RF033-D L

20.0 15 .0 3 0.0 D 25-RF 033-DL

25.0 18.5 37.0 E 25-RF039-EL

30.0 22 .0 43 .0 E

0.5 0.4 0.9 A

1.0 0.75 1.7 A

2.0 1.5 3.0 A

3.0 2.2 4.2 A

525…600V 50/60 Hz 3-Phase

5.0 4.0 6.6 B 25-RF8P0-BL

7.5 5.5 9.9 C 25-RF014-CL

10.0 7.5 12.0 C 25-RF014-CL

15.0 11.0 19 .0 D 2 5-RF027 -DL

20.0 15.0 22.0 D 25-RF027-DL

25.0 18.5 27.0 E 25-RF029-EL

30.0 22 .0 32 .0 E

(1) EMC Line Filter size is based on the input current of the drive. See the tables on page 28 and page 29 for more information. (2) This 600V drive rating must be matched with a frame B EMC Line Filter.

Frame Size Catalog No.

25-RF039-EL 25-RF8P0-BL 25-RF8P0-BL 25-RF8P0-BL 25-RF8P0-BL

25-RF029-EL

(1)

(2)

(1)

EMC Plates

Item Description Frame Size Catalog No.

A25-EMC1-FA B25-EMC1-FB

EMC Plate Optional grounding plate for shielded cables.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 31

C25-EMC1-FC D25-EMC1-FD E25-EMC1-FE

PowerFlex 527 AC Drive Specifications

EMC Ferrite Cores

Item Description Frame Size Catalog No.

A25-CORE-A B25-CORE-B

For drive with internal filter.

EMC Ferrite Core

For drive with external filter.

C25-CORE-C D25-CORE-D E25-CORE-E A25-CORE-RF-A B25-CORE-RF-B C25-CORE-RF-C D25-CORE-RF-D E25-CORE-RF-E

Term in at or s

Item Description Catalog No.

Ter min ato rs

For use with 3.7 kW (5HP) and below drives. 1204-TFA1 For use with 1.5 kW (2HP) and above drives. 1204-TFB2

IP 30/NEMA 1/UL Type 1 Kit

Item Description Frame Size Catalog No.

A25-JBAA B25-JBAB C25-JBAC D25-JBAD E25-JBAE

IP 30/NEMA 1/UL Type 1 Kit

Field installed kit. Converts drive to IP 30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

Control Module Fan Kit

Item Description Frame Size Catalog No.

Control Module Fan Kit

For use with drive in environments with ambient temperatures up to 70 °C or horizontal mounting.

A…D 25-FAN1-70C E 25-FAN2-70C

Incremental Encoder Input Option

Item Description Catalog No.

Incremental Encoder Board Interface to an external incremental encoder. 25-ENC-2

Bulletin 160 to PowerFlex 520-Series Mounting Adapter Plate

Item Description

Mounting Adapter Plate

For use with drive when replacing Bulletin 160 drives in existing installations to a PowerFlex 520-Series drive. Select the catalog number based on the frame size of your Bulletin 160 drive.

B160 Frame Size

A25-MAP-FA B25-MAP-FB

Catalog No.

32 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Replacement Parts

PowerFlex 527 Power Module

Item Description

Replacement power module for use with PowerFlex 527 drives. Includes:

PowerFlex 527 Power Module

Output Ratings

HP kW HP kW 100…120V AC (-15%, +10%) – 1-Phase Input, 0…230V 3-Phase Output

0.5 0.4 0.5 0.4 2.5 85...132 A 25-PM1-V2P5

1.0 0.75 1.0 0.75 4.8 85...132 B 25-PM1-V4P8

1.5 1.1 1.5 1.1 6.0 85...132 B 25-PM1-V6P0

200…240V AC (-15%, +10%) – 1-Phase Input, 0…230V 3-Phase Output

0.5 0.4 0.5 0.4 2.5 170...264 A 25-PM1-A2P5

1.0 0.75 1.0 0.75 4.8 170...264 A 25-PM1-A4P8

2.0 1.5 2.0 1.5 8.0 170...264 B 25-PM1-A8P0

3.0 2.2 3.0 2.2 11.0 170...264 B 25-PM1-A011

200…240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0…230V 3-Phase Output

0.5 0.4 0.5 0.4 2.5 170...264 A 25-PM2-A2P5

1.0 0.75 1.0 0.75 4.8 170...264 A 25-PM2-A4P8

2.0 1.5 2.0 1.5 8.0 170...264 B 25-PM2-A8P0

3.0 2.2 3.0 2.2 11.0 170...264 B 25-PM2-A011

200…240V AC (-15%, +10%) – 3-Phase Input, 0…230V 3-Phase Output

0.5 0.4 0.5 0.4 2.5 170...264 A 25-PM1-B2P5

1.0 0.75 1.0 0.75 5.0 170...264 A 25-PM1-B5P0

2.0 1.5 2.0 1.5 8.0 170...264 A 25-PM1-B8P0

3.0 2.2 3.0 2.2 11.0 170...264 A 25-PM1-B011

5.0 4.0 5.0 4.0 17.5 170...264 B 25-PM1-B017

7.5 5.5 7.5 5.5 24.0 170...264 C 25-PM1-B024

10.0 7.5 10.0 7.5 32.2 170...264 D 25-PM1-B032

15.0 11 .0 15.0 11.0 48.3 170 ...264 E 2 5-PM1-B 048

20.0 15.0 15.0 11.0 62 .1 170... 264 E 25 -PM1 -B062

380…480V AC (-15%, +10%) – 3-Phase Input, 0…460V 3-Phase Output

0.5 0.4 0.5 0.4 1.4 323...528 A 25-PM1-D1P4

1.0 0.75 1.0 0.75 2.3 323...528 A 25-PM1-D2P3

2.0 1.5 2.0 1.5 4.0 323...528 A 25-PM1-D4P0

3.0 2.2 3.0 2.2 6.0 323...528 A 25-PM1-D6P0

5.0 4.0 5.0 4.0 10.5 323...528 B 25-PM1-D010

7.5 5 .5 7.5 5. 5 13 .0 32 3.. .52 8 C 2 5- PM1 -D0 13

10.0 7.5 10.0 7.5 17.0 3 23...52 8 C 25 -PM1-D0 17

15.0 11 .0 15.0 11.0 24.0 3 23...52 8 D 25-PM 1-D0 24

20.0 15.0 15.0 11.0 30 .0 3 23... 528 D 25 -PM1-D0 30

380…480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0…460V 3-Phase Output

0.5 0.4 0.5 0.4 1.4 323...528 A 25-PM2-D1P4

1.0 0.75 1.0 0.75 2.3 323...528 A 25-PM2-D2P3

2.0 1.5 2.0 1.5 4.0 323...528 A 25-PM2-D4P0

3.0 2.2 3.0 2.2 6.0 323...528 A 25-PM2-D6P0

5.0 4.0 5.0 4.0 10.5 323...528 B 25-PM2-D010

7.5 5 .5 7.5 5. 5 13 .0 32 3.. .52 8 C 2 5- PM2 -D0 13

• Power Module

• Power Module Front Cover

• Power Terminal Guard

•Heatsink Fan

Output Current (A)

Input Voltage Range Frame Size Catalog No.Normal Duty Heavy Duty

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 33

PowerFlex 527 AC Drive Specifications

Output Ratings (Continued)

HP kW HP kW

10.0 7.5 10.0 7.5 17.0 3 23...52 8 C 25 -PM2-D0 17

15.0 11 .0 15.0 11.0 24.0 3 23...52 8 D 25-PM 2-D024

20.0 15.0 15.0 11.0 30 .0 3 23... 528 D 25 -PM2-D0 30

25.0 18. 5 20.0 15.0 37.0 323 ...5 28 E 2 5-PM2-D 037

30.0 22.0 25.0 18.5 43.0 323...528 E 25-PM2-D043

525…600V AC (-15%, +10%) – 3-Phase Input, 0…575V 3-Phase Output

0.5 0.4 0.5 0.4 0.9 446...660 A 25-PM1-E0P9

1.0 0.75 1.0 0.75 1.7 446...660 A 25-PM1-E1P7

2.0 1.5 2.0 1.5 3.0 446...660 A 25-PM1-E3P0

3.0 2.2 3.0 2.2 4.2 446...660 A 25-PM1-E4P2

5.0 4.0 5.0 4.0 6.6 446...660 B 25-PM1-E6P6

7.5 5.5 7.5 5.5 9.9 446...660 C 25-PM1-E9P9

10.0 7.5 10.0 7.5 12.0 446...660 C 25-PM1-E012

15.0 11 .0 15.0 11.0 19.0 446.. .660 D 25-P M1-E 019

20.0 15.0 15.0 11.0 22 .0 446.. .660 D 25-P M1-E 022

25.0 18. 5 20.0 15.0 27.0 446.. .660 E 25-PM1-E0 27

30.0 22.0 25.0 18.5 32.0 446...660 E 25-PM1-E032

Output Current (A)

Input Voltage Range Frame Size Catalog No.Normal Duty Heavy Duty

PowerFlex 527 Control Module

Item Description Frame Size Catalog No.

Replacement control module for use with PowerFlex 527 drives. Includes:

PowerFlex 527 Control Module

• Control Module

• Control Module Front Cover

A…E 25C-CTM1

Other Parts

Item Description Frame Size Catalog No.

PowerFlex 527 Control Module Front Cover

PowerFlex 520-Series Power Module Front Cover

PowerFlex 520-Series Power Terminal Guard

PowerFlex 527 Removable Terminal Blocks Kit

PowerFlex 527 Control Module Internal Fan Kit

PowerFlex 520-Series Heatsink Fan Kit Replacement fan for drive power module.

Replacement cover for the control module I/O terminals and EtherNet/IP ports. A…E 25C-CTMFC1

B25-PMFC-FB

Replacement cover for the PowerFlex 520-Series power module.

Replacement finger guard for power terminals.

Replacement terminal blocks for control wiring. A…E 25C-RCTB

Replacement internal fan for the control module. A…E 25C-FAN2-INT

C25-PMFC-FC D25-PMFC-FD E25-PMFC-FE A25-PTG1-FA B25-PTG1-FB C25-PTG1-FC D25-PTG1-FD E25-PTG1-FE

A 25-FAN1-FA B 25-FAN1-FB C 25-FAN1-FC D 25-FAN1-FD E 25-FAN1-FE

34 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

Bulletin 1321-3R Series Line Reactors

PowerFlex 527 AC Drive Specifications

Output Ratings

(1)

Input Line Reactor

(2)(3)

Output Line Reactor

(2)(3)

Normal Duty Heavy Duty IP 00 (Open Style) IP 11 (NEMA/UL Type 1) IP 00 (Open Style) IP 11 (NEMA/UL Type 1) HP kW HP kW Catalog No. Catalog No. Catalog No. Catalog No. 200…240V 50/60 Hz 3-Phase

0.5 0.4 0.5 0.4 1321-3R2-D 1321-3RA2-D 1321-3R2-D 1321-3RA2-D

1.0 0.75 1.0 0.75 1321-3R4-A 1321-3RA4-A 1321-3R4-A 1321-3RA4-A

2.0 1.5 2.0 1.5 1321-3R8-A 1321-3RA8-A 1321-3R8-A 1321-3RA8-A

3.0 2.2 3.0 2.2 1321-3R12-A 1321-3RA12-A 1321-3R12-A 1321-3RA12-A

5.0 4.0 5.0 4.0 1321-3R18-A 1321-3RA18-A 1321-3R18-A 1321-3RA18-A

7.5 5.5 7.5 5.5 1321-3R25-A 1321-3RA25-A 1321-3R25-A 1321-3RA25-A

10.0 7.5 10.0 7.5 1321-3R35-A 1321-3RA35-A 1321-3R35-A 1321-3RA35-A

15.0 11.0 15.0 11.0 1321 -3R45-A 13 21-3RA45 -A 13 21-3R45- A 1321- 3RA4 5-A

20.0 15.0 1 5.0 11.0

1321-3R55-A (ND) 1321-3R45-A (HD)

1321-3RA55-A (ND) 1321-3RA45-A (HD)

1321-3R55-A 1321-3RA55-A

380…480V 50/60 Hz 3-Phase

0.5 0.4 0.5 0.4 1321-3R1-C 1321-3RA1-C 1321-3R2-B 1321-3RA2-B

1.0 0.75 1.0 0.75 1321-3R2-A 1321-3RA2-A 1321-3R2-A 1321-3RA2-A

2.0 1.5 2.0 1.5 1321-3R4-B 1321-3RA4-B 1321-3R4-B 1321-3RA4-B

3.0 2.2 3.0 2.2 1321-3R8-C 1321-3RA8-C 1321-3R8-C 1321-3RA8-C

5.0 4.0 5.0 4.0 1321-3R8-B 1321-3RA8-B 1321-3R8-B 1321-3RA8-B

7.5 5.5 7.5 5.5 1321-3R12-B 1321-3RA12-B 1321-3R12-B 1321-3RA12-B

10.0 7.5 10.0 7.5 1321-3R18-B 1321-3RA18-B 1321-3R18-B 1321-3RA18-B

15.0 11.0 15.0 11.0 1321 -3R25-B 1321 -3RA 25-B 1 321-3R25 -B 1 321-3R A25- B

20.0 15.0 1 5.0 11.0

1321-3R35-B (ND) 1321-3R25-B (HD)

1321-3RA35-B (ND) 1321-3RA25-B (HD)

1321-3R25-B 1321-3RA25-B

25.0 18.5 20.0 15.0 1321-3R35-B 1321-3RA35-B 1321-3R35-B 1321-3RA35-B

30.0 22.0 25 .0 1 8.5

1321-3R45-B (ND) 1321-3R35-B (HD)

1321-3RA45-B (ND) 1321-3RA35-B (HD)

1321-3R45-B 1321-3RA45-B

525…600V 50/60 Hz 3-Phase

0.5 0.4 0.5 0.4 1321-3R2-B 1321-3RA2-B 1321-3R2-B 1321-3RA2-B

1.0 0.75 1.0 0.75 1321-3R2-B 1321-3RA2-B 1321-3R2-B 1321-3RA2-B

2.0 1.5 2.0 1.5 1321-3R4-D 1321-3RA4-D 1321-3R4-D 1321-3RA4-D

3.0 2.2 3.0 2.2 1321-3R4-C 1321-3RA4-C 1321-3R4-C 1321-3RA4-C

5.0 4.0 5.0 4.0 1321-3R8-C 1321-3RA8-C 1321-3R8-C 1321-3RA8-C

7.5 5.5 7.5 5.5 1321-3R12-C 1321-3RA12-C 1321-3R12-C 1321-3RA12-C

10.0 7.5 10.0 7.5 1321-3R12-B 1321-3RA12-B 1321-3R12-B 1321-3RA12-B

15.0 11.0 15.0 11.0 1321 -3R18-B 1321-3 RA18 -B 1321-3R18- B 1321 -3RA 18-B

20.0 15.0 1 5.0 11.0

25.0 18 .5 2 0.0 1 5.0

30.0 22.0 25 .0 1 8.5

(1) Normal Duty and Heavy-Duty ratings for 15 HP / 11 kW and below are identical. (2) Catalog numbers that are listed are for 3% impedance at 60 Hz. 5% impedance reactor types are also available.

See 1321 Power Conditioning Products Technical Data, publication 1321-TD001 (3) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

1321-3R25-B (ND) 1321-3R18-B (HD)

1321-3R35-C (ND) 1321-3R25-B (HD)

1321-3R35-B (ND) 1321-3R35-C (HD)

1321-3RA25-B (ND) 1321-3RA18-B (HD)

1321-3RA35-C (ND) 1321-3RA25-B (HD)

1321-3RA35-B (ND) 1321-3RA35-C (HD)

1321-3R25-B 1321-3RA25-B

1321-3R35-C 1321-3RA35-C

1321-3R35-B 1321-3RA35-B

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 35

PowerFlex 527 AC Drive Specifications

51.1 (2.01)

21.0 (0.82)

135.4 (5.33)

111.9 (4.41)

88.2 (3.47)

64.7 (2.55)

ø21.5 (ø0.85)

66.1 (2.60)

63.1 (2.48)

33.5 (1.32)

23.9 (0.94)

128.5 (5.06)

108.5 (4.27)

88.3 (3.48)

67.3 (2.65)

ø21.5 (ø0.85)

ø27.5 (ø1.08)

123.3 (4.85)

82.2 (3.24)

80.5 (3.17)

66.5 (2.62)

34.5 (1.36)

26.5 (1.04)

ø21.5 (ø0.85)

ø27.5 (ø1.08)

109.8 (4.32)

153.3 (6.04)

96.0 (3.78)

44.0 (1.73)

30.0 (1.18)

70.0 (2.76)

ø21.5 (ø0.85)

ø33.5 (ø1.32)

127.5 (5.02)

82.5 (3.25)

62.5 (2.46)

42.5 (1.67)

212.0 (8.35)

181.0 (7.13)

164.0 (6.46)

ø21.5 (ø0.85)

ø43.7 (ø1.72)

15.0 (0.59)

Frame A

Frame B

Frame C

Frame D

Frame E

Accessory Dimensions

IP 30/NEMA 1/UL Type 1 Kit – Dimensions are in mm and (in.).

Frame Size A B C D E F G H

A 72.0 (2.83) 219.0 (8.62) 172.0 (6.77) 57.5 (2.26) 152.0 (5.98) 92.7 (3.65) 6.0 (0.24) 140.0 (5.51) B 87.0 (3.43) 218.0 (8.58) 172.0 (6.77) 72.5 (2.85) 180.0 (7.09) 92.7 (3.65) 6.0 (0.24) 168.0 (6.61) C 109.0 (4.29) 255.0 (10.04) 184.0 (7.24) 90.5 (3.56) 222.0 (8.66) 92.7 (3.65) 6.0 (0.24) 207.0 (8.15) D 130.0 (5.12) 295.0 (11.61) 212.0 (8.35) 116.0 (4.57) 260.0 (10.24) – 6.0 (0.24) 247.0 (9.74) E 185.0 (7.28) 350.0 (13.78) 279.0 (10.98) 160.0 (6.30) 300.0 (11.81) – 7.6 (0.30) 280.0 (11.02)

36 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

Control Module Fan Kit – Dimensions are in mm and (in.).

32.0 (1.26)

52.0 (2.05)

Frame A.. .D Frame E

PowerFlex 527 AC Drive Specifications

Frame Size A B C D E F

A 72.0 (2.83) 152.0 (5.98) 57.5 (2.26) 140.0 (5.51) 56.0 (2.20) 99.8 (3.93) B 87.0 (3.43) 180.0 (7.09) 72.5 (2.85) 168.0 (6.61) 56.0 (2.20) 99.8 (3.93) C 109.0 (4.29) 220.0 (8.66) 90.5 (3.56) 207.0 (8.15) 56.0 (2.20) 99.8 (3.93) D 130.0 (5.12) 260.0 (10.24) 116.0 (4.57) 247.0 (9.72) 56.0 (2.20) 99.8 (3.93) E 196.0 (7.72) 300.0 (11.81) 185.0 (7.28) 280.0 (11.02) 196.0 (7.72) 114.3 (4.50)

Specifications 25-FAN1-70C 25-FAN2-70C

Rated Voltage 24V DC Operation Voltage 14…27.6V DC Input Current 0.1 A 0.15 A Speed (Reference) 7000 rpm 4500 ± 10% rpm

Air Flow max (At zero static pressure) Air Pressure max (At zero airflow)

Acoustical Noise 40.5 dB-A 46.0 dB-A Insulation Type UL Class A Frame Size Frame A…D Frame E

Wire Size Torque 0.29…0.39 N•m (2.6…3.47 lb•in)

/min 1.574 m3/min

0.575 m

7.70 mmH

0.32 mm

O 9.598 mmH2O

(22 AWG)

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 37

PowerFlex 527 AC Drive Specifications

B F

ø5.5 (ø0.22)

BLACK BLACK

L1 L2 L3

BLACK

YELLOW

GREEN

Frame A...D Frame E

EMC Line Filter – Dimensions are in mm and (in.).

Frame Size A B C D E F G H I

A 55.0 (2.17) 72.0 (2.83) 234.0 (9.21) 30.0 (1.18) 223.0 (8.78) 54.0 (2.13) 20.0 (0.79) 23.0 (0.91) 5.5 (0.22) B 70.0 (2.76) 87.0 (3.43) 270.0 (10.63) 35.0 (1.38) 258.0 (10.16) 58.0 (2.28) 25.0 (0.98) 24.0 (0.94) 5.5 (0.22) C 70.0 (2.76) 109.0 (4.29) 275.0 (10.83) 37.0 (1.46) 263.0 (10.35) 76.0 (2.99) 25.0 (0.98) 28.0 (1.10) 5.5 (0.22) D 80.0 (3.15) 130.0 (5.12) 310.0 (12.20) 33.0 (1.30) 298.0 (11.73) 90.0 (3.54) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22) E 80.0 (3.15) 155.0 (6.10) 390.0 (15.35) 33.0 (1.30) 375.0 (14.76) 110.0 (4.33) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22)

38 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Safe Torque Off Function

The PowerFlex 527 Safe Torque Off (STO) function, when used with other safety components, helps provide protection according to EN ISO 13849 and EN62061 for STO and protection against restart. The PowerFlex 527 STO function is just one component in a safety control system. Components in the system must be chosen and applied appropriately to achieve the desired level of operator safeguarding.

PowerFlex 527 Safe Torque Off Overview

The PowerFlex 527 Safe Torque Off function:

• Provides the Safe Torque Off (STO) function that is defined in EN IEC 61800-5-2.

• Blocks gate-firing signals from reaching the insulated gate bipolar transistor (IGBT) output devices of the drive. This prevents the IGBTs from switching in the sequence necessary to generate torque in the motor.

• Can be used in combination with other safety devices to fulfill the requirements of a system “Safe Torque Off” function which satisfies Category 3 / PLe according to EN ISO 13849-1 and SIL CL 3 according to EN/IEC 62061, IEC 61508, and EN/IEC 61800-5-2.

IMPORTANT The function is suitable for performing mechanical work on the drive system or affected area of a machine only. It

does not provide electrical safety.

EC Type Examination Certification

TÜV Rheinland has certified the PowerFlex 527 Safe Torque Off function compliant with the requirements for machines that are defined in Annex I of the EC Directive 2006/42/EC, and that it complies with the requirements of the relevant standards that are listed below:

• EN ISO 13849-1:2008+AC:2009 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design. (PowerFlex 527 STO achieves Category 3 / PLe)

• EN 61800-5-2:2007 Adjustable speed electrical power drive systems – Part 5-2 Safety requirements – Functional. (PowerFlex 527 STO achieves SIL CL 3)

• EN 62061:2005+A1:2013 Safety of machinery – Functional safety of safety-related electrical, electronic, and programmable electronic control systems.

• EN 60204-1:2006+A1:2009 – Safety of machinery – Electrical equipment of machines - Part 1: General requirements

• IEC 61508 Part 1-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems – Parts 1-7.

TÜV also certifies that the PowerFlex 527 STO may be used in applications up to Category 3/ PLe according to EN ISO 13849-1 and SIL 3 according to EN 62061 / EN 61800-5-2 / IEC 61508.

The TÜV Rheinland certificate may be found at rok.auto/certifications

Safety Concept

The PowerFlex 527 Safe Torque Off function is suitable for use in safety applications up to and including Category 3 / PLe according to EN ISO 13849-1 and SIL 3 according to EN 62061 / EN 61800-5-2 / IEC 61508.

In addition, the PowerFlex 527 STO function may be used together with other components in a safety application to achieve an overall Category 3 / PLe according to EN ISO 13849-1 and SIL 3 according to EN 62061 and IEC 61508.

Safety requirements are based on the standards current at the time of certification.

The PowerFlex 527 STO function is intended for use in safety-related applications where the de-energized state is considered to be the safe state. All examples that are shown here are based on achieving de-energization as the safe state for typical Machine Safety and Emergency Shutdown (ESD) systems.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 39

PowerFlex 527 AC Drive Specifications

Probability of Dangerous Failure Per Hour (PFH) Data

This PFH calculation is based on the equations from EN 61508 and show worst-case values.

Determination of safety parameters is based on the assumption that the system operates in High demand mode and that the safety function is requested at least once a year.

This table provides data for a 20-year proof test interval and demonstrates the worst-case effect of various configuration changes on the data.

IMPORTANT Determination of safety parameters is based on the assumption that the system operates in High demand mode and

that the safety function is requested at least once every three months.

PFD and PFH Data

Attribute Value

PFD (average) 1.53E-4 PFH 1.7E-9 SIL CL 3 PL e Category 3 MTTFd (years) 166 166 DCavg (%) 90 (medium) HFT 1 (1oo2) Mission time (years) 20

Safety Reaction Time

The safety reaction time from an input signal condition that triggers a safe stop, to the initiation of the configured Stop Type, is less than 12 ms.

40 Rockwell Automation Publication 520-TD002D-EN-E - October 2020

PowerFlex 527 AC Drive Specifications

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Describes how to configure and use the PowerFlex 527 drive in a Studio 5000 Logix Designer

PowerFlex 527 Adjustable Frequency AC Drive User Manual, 520-UM002

GuardLogix 5570 Controllers User Manual, 1756-UM022

GuardLogix 5570 and Compact GuardLogix 5370 Reference Manual,

1756-RM099

ControlLogix 5580 and GuardLogix 5580 Controllers User Manual, 1756-UM543

CompactLogix 5370 Controllers User Manual, 1769-UM021

Compact GuardLogix 5370 Controllers User Manual, 1769-UM022

Wiring and Grounding for Pulse Width Modulated (PWM) AC Drives Installation Instructions, DRIVES-IN001

Preventive Maintenance Checklist of Industrial Control and Drive System Equipment, publication, DRIVES-TD001

Integrated Motion on the EtherNet/IP Network: Configuration and Startup User Manual, MOTION-UM003

Logix 5000 Controllers Motion Instructions Reference Manual,

MOTION-RM002

Integrated Motion on the EtherNet/IP Network Reference Manual,

MOTION-RM003

PowerFlex Dynamic Braking Resistor Calculator Application Technique,

PFLEX-AT001

Guarding Against Electrostatic Damage, publication 8000-4.5.2

EtherNet/IP Network Devices User Manual, ENET-UM006

Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.

System Security Design Guidelines Reference Manual, SECURE-RM001

Industrial Components Preventive Maintenance, Enclosures, and Contact Ratings Specifications, publication IC-TD002

Safety Guidelines for the Application, Installation, and Maintenance of Solid-state Control, publication SGI-1.1

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website, rok.auto/certifications

. Provides declarations of conformity, certificates, and other certification details.

application. Describes how to configure and use the GuardLogix 5570 controller in a Studio 5000 Logix

Designer application. Contains detailed requirements for achieving and maintaining SIL 3/PLe with the

GuardLogix 5570 and Compact GuardLogix 5370 controller system, using the Studio 5000 Logix Designer application.

Describes how to configure and use the ControlLogix 5580 and GuardLogix 5580 controllers in a Studio 5000 Logix Designer application.

Describes how to configure and use the CompactLogix 5370 controller in a Studio 5000 Logix Designer application.

Describes how to configure and use the Compact GuardLogix 5370 controller in a Studio 5000 Logix Designer application.

Provides basic information to install, protect, wire, and ground pulse-width modulated (PWM) AC drives

Provides a checklist as a guide in performing preventive maintenance.

Details how to configure an Integrated Motion on EtherNet/IP networks application system.

Provides programmers with details about the motion instructions that are available for a Logix5000 controller.

Detailed information on axis control modes and attributes for Integrated Motion on EtherNet/IP networks.

Provides information on dynamic braking and how to determine dynamic brake requirements for your drive.

Provides information on how to guard against the effects of ESD.

Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP network.

Provides guidance on how to conduct security assessments, implement Rockwell Automation products in a secure system, harden the control system, manage user access, and dispose of equipment.

Provides a quick reference tool for Allen-Bradley industrial automation controls and assemblies.

Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general guidelines for the application, installation, and maintenance of solid-state control in the form of individual devices or packaged assemblies incorporating solid-state components.

Provides general guidelines for installing a Rockwell Automation industrial system.

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication 520-TD002D-EN-E - October 2020 41

Rockwell Automation Support

Connect with us.

Use these resources to access support information.

Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature Product Compatibility and Download Center

(PCDC)

Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes.

rok.auto/pcdc

Documentation Feedback

Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.

Allen-Bradley, CompactLogix, ControlLogix, expanding human possibility, FactoryTalk, GuardLogix, Kinetix, Logix 5000, PowerFlex, Rockwell Automation, RSLogix 5000, RSNetWorx, Studio 5000, Studio 5000 Logix Designer, and TechConnect are trademarks of Rockwell Automation, Inc.

CIP Safety and EtherNet/IP are trademarks of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur

Publication 520-TD002D-EN-E - October 2020

Allen-Bradley PowerFlex 527 Instruction manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Summary of Changes

Product Overview

PowerFlex 527 AC Drives Feature

Design

Packaging and Mounting

Optimized Performance

PowerFlex 527 AC Drive Advanced Features

Control Performance

I/O Wiring

Communications

Common DC Bus Installations

Improved Ride-through

Basic Position Control

Closed Loop Feedback

Feedback Details

Safety Inside using Safe Torque Off Function

Communications and Software

Versatile Programming and Network Solutions

PC Programming Software

PowerFlex 527 Drive Family

Catalog Number Explanation

Technical Specifications

Environmental Specifications

Certifications

Product Selection

Drive Dimensions and Weights

Design Considerations

Mounting Considerations

Ambient Operating Temperatures

Current Derating Curves

Debris Protection

Storage

AC Supply Source Considerations

General Grounding Requirements

Power Wiring

Common Bus/Precharge Notes

I/O Wiring

Machinery Directive (2006/42/EC)

Connections and Grounding

Fuses and Circuit Breaker Ratings

Fuses and Circuit Breakers for PowerFlex 527

Fuses and Circuit Breakers for PowerFlex 527 (continued)

Fuses and Circuit Breakers for PowerFlex 527 (continued)

Fuses and Circuit Breakers for PowerFlex 527 (continued)

Accessories

Accessory Dimensions

Safe Torque Off Function

PowerFlex 527 Safe Torque Off Overview

EC Type Examination Certification

Safety Concept

Additional Resources