Allen-Bradley 6182 User Manual

6182 Windows CE
User
Industrial Computer
Manual
Important User Informa tion Solid state equipment has operational characteristics differing from those of
In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams .
No patent liability is assumed by Rockwell Automation with respect to use of the information, ci rcui ts , equi pment , or software de scrib ed in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rock well Autom ation i s prohi bite d.
Throughout this manual, we use notes to make you aware of safety considerations.
ATTENTION:
circumstances that can lead to personal injury or death, property damage, or economic loss.
Important:
and understanding of the product.
Identifies information that is especially important for successful application
Identifies information about practices or
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Using this Manual Preface
V
V
Who Should Use This Manual................................................. P-1
Purpose of this Manual............................................................P-1
Contents of this Manual...........................................................P-2
Manual Conventions................................................................P-3
Allen-Bradley Support ............................................................P-3
Computer Features Chapter 1
Chapter Objectives..................................................................1-1
6182 Computer Versions..........................................................1-1
6182 Computer Pa cking List ...................................................1-1
6182 Hardware........................................................................1-2
6182 Software.........................................................................1-2
Features of the 6182 Computer................................................1-4
LED Indicators........................................................................1-8
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Install atio n Chapter 2
Chapter Objectives..................................................................2-1
European Union Compliance...................................................2-1
Environmental Considerations.................................................2-1
Mounting Hardware................................................................2-1
Tools Required........................................................................2-2
Mounting Clearances...............................................................2-2
Mounting Dimensions .............................................................2-3
Mounting Cutouts ................................................................... 2-5
Panel Mounting.......................................................................2-5
Power Connections.................................................................. 2-7
Relay Output...........................................................................2-8
Connecting External
Chapter 3
Devices
Chapter Objectives..................................................................3-1
Safety Precautions...................................................................3-1
Connecting USB Devices........................................................3-2
Connecting PS/2 Keyboard and Mouse....................................3-3
Connecting to an Ethernet Network.........................................3-4
Connecting Serial Devices.......................................................3-5
Connecting Parallel Devices....................................................3-6
Connecting an External Video Monitor....................................3-7
Connecting to Diagnostic Relay Output...................................3-8
toc-ii
Table of Contents
Adding/Remov ing Int er nal Components
Installing/Removing Front Bezel Ass emb ly It e ms
Chapter 4
Chapter Objectives..................................................................4-1
Safety Precautions...................................................................4-1
Thermal Considerations for Add-In Cards................................4-2
Opening or Removing the Chassis...........................................4-2
Adding/Removing PC Cards (PCMCIA).................................4-4
Adding/Removing a PCI Card.................................................4-6
Adding/Removing RAM Memory...........................................4-8
Adding/Removing...................................................................4-9
Disk-On-Chip Memory............................................................4-9
Chapter 5
Chapter Objectives..................................................................5-1
Safety Precautions...................................................................5-1
Replacing the Front Bezel Assembly .......................................5-1
Replacing Bezel Cables...........................................................5-2
Disassembling the Front Bezel ................................................5-3
Replacing the Front Bezel Plastic Overlay...............................5-6
Replacing LCD Backlight Tubes .............................................5-7
Installing Keypad Legend Strips..............................................5-8
Installing/Removing
Chapter 6
Computer Cha s si s Items
Chapter Objectives..................................................................6-1
Safety Precautions...................................................................6-1
Replacing the Computer Chassis ............................................. 6-1
Replacing Computer Power Supply .........................................6-2
Initial Operation and Setup Chapter 7
Chapter Objectives..................................................................7-1
Operating Recommendations...................................................7-1
Ope rator A cce ss......................................................................7-1
System Checkout.....................................................................7-1
System Reset...........................................................................7-2
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Table of Contents
toc-iii
Windows CE Operating
Chapter 8
System
Chapter Objectives..................................................................8-1
Windows CE Architecture .......................................................8-1
6182 Standard Windows CE Programs .................................... 8-2
Using Windows CE.................................................................8-3
Control Panel Applications......................................................8-6
6182 Memory Usage ...............................................................8-6
Keypad Operation Chapter 9
Chapter Objectives..................................................................9-1
Keypad Operation...................................................................9-1
Keypad Layout ........................................................................9-1
Setting Up the Keypad.............................................................9-6
Display S et ti n g s Chapter 10
Chapter Objectives................................................................10-1
Setting Up the Display...........................................................10-1
Touchscreen Calibrati on Chapter 11
Chapter Objectives................................................................11-1
Setti n g Touchscreen Properties..............................................11 - 1
Hardware Monitor Chapter 12
Chapter Objective.................................................................. 12-1
Hardware Monitor System Software......................................12-1
Using the Hardware Monitor .................................................12-2
Watchdog Timer Chapter 13
Chapter Objective.................................................................. 13-1
Watchdog Functionality.........................................................13-1
Using the Watchdog Timer System Software .........................13-2
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toc-iv
Table of Contents
Communic ations
Chapter 14
Configuration
Chapter Objectives................................................................14-1
Setting Up Ethernet Communications....................................14-1
Setting Up Serial Communications........................................14-4
Managing User Applications Chapter 15
Chapter Objectives................................................................15-1
Installing and Using Microsoft ActiveSync............................15-1
Installing/Removing Applications on the 6182 Computer.......15-3
Transferring Files To and from the 6182 Computer................15-4
Upgrading the 6182 Windows CE Operating System.............15-4
System Troubleshootin g
Chapter 16
Chapter Objectives................................................................16-1
Hardware Diagnostics ...........................................................16-1
Troubleshooting Procedure....................................................16-1
Troubleshooting Check Lists................................................16-2
Resetting the Windows CE Registry......................................16-4
Maintenance Chapter 17
Chapter Objectives................................................................17-1
Cleaning the Display.............................................................17-1
Replacing the Battery............................................................17-2
Restoring the 6182 Computer................................................17-2
Replacement Parts.................................................................17-3
Specifications Appendix A
Proce ssor Board
Appendix B
Specific atio ns
Processor Board Specifications............................................... B-1
Boot Code Information........................................................... B-1
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6182 Compatible Devices Appendix C
Parallel Port Printers...............................................................C-1
PC Cards................................................................................C-1
Table of Contents
toc-v
6182 Point-to-Point Communications
Appendix D
COM2 RS232 Comm un i cations.............................................D- 1
Index
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toc-vi
Table of Contents
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Who Should Use This
Manual
Purpose of this Manual
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Read this preface to familiarize yourself with the rest of the manual. The preface covers the following topics:
wh o shou ld use t his ma nual
the purpose of the manual
co ntent s of th e manual
conventions used in this manual
Allen-Bradley support
Use this manual if you are responsible for installing, using, or troubleshooting the 6182 Windows CE Industrial Computer.
For users interested in writing their own application software for the 6182 Computer, you will need to order the development kit. This catalog number includes a detailed technical manual describing how to develop software applications for the 6182 Computer, along with a complete library of 6182 interfaces and development tools on CDROM.
6189-SDK
software
This manual is a user guide for the 6182 Windows CE Industrial Computer. It gives an overview of the system and describes procedures you use to:
install the 6182 Computer in a panel or enclosure
install and remove system components
run the system
troub lesho ot the system
P-2
Contents of this Manual
Chapter Title Contents
Preface Desc ribes the pur pose, background, an d scope of
this manual. Also specifies the intended audience.
1 Com puter Features Sho w s the d iff erent vers i ons and features of the
618 2 Computer .
2 Installati on Desc ribes ho w to install the 6 182 Com puter in a
pan el or encl osur e. Also how to connect power, network, and relay output.
3 Connecting External Devices
4 Adding/Removing Internal
Components
5 Installing and Removing Front
Bezel Assembly Items
6 Installing and Removing
Com puter Cha ssis Items 7 Initial Operation and Setup Tells how to start and checkout the system. 8 Windows CE Operating System
9 Keypad Operation Explains how the 6182 keypad functions, and how
10 Display Settings Explai ns how to configure the 6182 display
11 Touchscreen Cali bration Explains how to calibrate the touchscreen on the
12 Hardware Monitor
13 Watchdog Timer
14 Commu nication s Configurati on Explains how to configure the 6182 to
15 Managing User Applications Explains how to install and configure user
16 System Troubleshooting
17 Maintenance Gives procedures for cleaning the 6182 Computer
Tells how to connect external devices to the various 6182 ports.
Gives procedures for ad ding/removing RAM and ROM memory , a d d- in PCI and PC cards.
Gives procedures for installing or removing front bezel items, including display backlight tubes.
Gives procedures for removing or installing computer chassis items.
Pro v ides an overview of th e 6182 Wi ndow s C E operating system and its native applications and utilities.
to use th e Keypa d conf iguration app lic at ion.
settings.
618 2 Computer . Explains how to use the Hardware Monitor
application to perform hardware diagnostics. Explains how to use the Watchdog Timer
application to reset the 6182 in case of lockup.
communicate with a host computer.
applications on the 6182 computer using Microsoft ActiveSync. Also tells how to move data files to and from the 6182 computer, and upgrade the operating system.
Explains how to interpret and correct problems with the 6182 Computer.
display.
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Chapter Title Contents
Manual Conventions
Allen-Bradley Support
Appendi x A Spec ifi cations Pro vides physical, electri cal, envi r onmental, and
functional specifications.
Appendix B Processor Board Specifications Provides information on the 6182 Computer
processor board.
Appendix C 6182 Compatible Devices
Appendix D
6182 Point-to-Point Communications
Lists the devices that are compatible with the
6182. Describes how to connect the 6182 to various
devices.
The following conventions are used throughout this manual:
Bulleted lists such as this one provide infor mation, not procedural
steps. Numbered lis ts pro vide s equ enti al steps or hierar chical inf o rmation.
Allen-Bradley offers support services worldwide, with over 75 Sales/Support Offices, 512 authorized Distributors and 260 authorized Systems Integrators locat ed thr oughout the United States alone, plus Allen-Bradley representatives in every major country in the world.
P-3
Local Product Support
Contact your local Allen-Bradley representative for:
sales and order support
product tech nical tra i ning
warranty support
support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please review the information in the System Troubleshooting chapter first. Then call your local Allen-Bradley representative or contact Allen­Bradley technical support at (440) 646-5800.
For additional product information and a description of the technical services available, visit the Rockwell Automation/Allen-Bradley Internet site at http://www.ab.com.
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P-4
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Chapter Objectives
6182 Computer Versions
6182 Computer Packing
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This chapter provides an overview of the 6182 Windows CE Industrial Computer including:
available versions
software
additional catalog items
The 6182 computer is comprised of a front bezel assembly and computer chassis. The computer chassis is common to all 6182 versions, and contains the processor board, power supply, and add-in cards. It is attached to the front bezel assembly with a hinge, so it can be easily opened for int ernal access.
The 6182 front bezel assembly contains the LCD display, keypad, and touchscreen features. A variety of front bezels are available for the 6182:
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7.7-in. STN display with keypad a nd optiona l touchscreen
(8K, 8KT)
12.1-in. TFT display with keypad and optional touchscreen
(12K, 12KT)
12.1-in. TFT display with touchscreen (12T)
Non-display "brick" (NDB) computer
The 6182 Computer is delivered with the following items:
Computer with preinstalled Windows CE operating system
Mounting clips (4)
Power supply ter minal block
Ou tput r elay termina l block
6182 Applications and Accessories CD-ROM
6182 User Manual (this document, Publication 6182-UM001B-EN-P)
Installation Guide (Publication 6182-IN001A-EN-P)
1–2
6182 Hardware
6182 Software
Computer Feat ur es
Microsoft Windows CE License Agr eement (Part 998084-010)
Software manuals and media for optional bundled softwar e
applications.
The 6182 Computer contains several hardware features designed to make it a f lexible compu ter p latform for running indu stri al ap p lic ati ons.
MIPS 225MHz 32-bit RISC Processor, with hardware floating point
coprocessor. 32MB-256MB Disk-On-Chip flash ROM, field upgradeable
32MB-256MB Dyna mic RAM, field upgradeable
128KB battery-backed static RAM, for high speed persistent data
storage Battery-backed real time clock/calendar
Hardware voltage/temperature monitoring
Software-based watchdog timer
Diagnostic Relay Output.
The 6182 Computer is shipped with a product-specific version of the Microsoft Window CE operating system already installed in the product. This is a full installation of Windows CE, complete with the graphical Desktop, file management features, and Internet Explorer application. Additional user application software may also be pre-installed, depending on the 6182 version or dered.
The Windows CE operating system is stored in a secured flash ROM location, and cannot be corrupted by any normal user or software applications. Therefore, no Windows CE media is shipped with the 6182 product. The 6182 operating system can be field upgraded to new versions. For instructions, refer to Chapter 15, Managing User Applications.
New user applications can be field-installed on the 6182 Computer. Chapter 15, Managing User Applications, describes the various methods for installing sof twa re ap plications. The software vendor should also provide instructions for loading the application program.
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Computer Feat ur es
1–3
6182 Applications and Accessories CDROM
This CDROM delivered with the 6182 Computer contains the Microsoft ActiveSync application software, the 6182 User Manual in Adobe Acrobat PDF format, the 6182-specific backup files, and some Windows CE application too ls.
Microsoft ActiveSync
The 6182 Computer supports the Microsoft ActiveSync communication utility. Chapter 15, Managing User Applications, describes how to install and use ActiveSync on a desktop PC. The ActiveSync program is used to manage user applications and data files on the 6182 Windows CE Computer. The connection between 6182 and PC can be either an RS232 null modem cable (6189-2NMCBL) or through the Ethernet port.
Note:
To install Microsoft ActiveSync on a desktop PC for the first time, you must use a null modem serial cable.
An ATA me mory card can also be us ed to transfer files betw een a PC and the 6182 Computer. Chapter 4, Adding/Removing Internal Components, describes how to install and remove PC cards on the 6182.
6182 User Manual
An electronic copy of this manual (publication 6182-UM001B-EN-P) is distributed on the 6182 Applications and Accessories CDROM. The user manual file is in a PDF format. A copy of the Acrobat reader software program is also shippe d on th is CDROM.
6182 Backup Files
The 6182-specific operating system, program, and application files are shipped on the C D ROM. Chapter 15, Managing User Applicati ons, describes the 6182-specific files stored on the Disk-On-Chip flash memory.
Windows CE Applications
Some useful Windows CE utility programs are included on the 6182 Applications and Accessories CDROM. These utilities include network tools to verify Ethernet connections, a registry edit tool, and a scribble application to test the touchscreen. See each application’s online help for details on the program’s features.
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1–4
Features of the 6182
Computer
Computer Feat ur es
The following illustrations show the major features and controls of the display versions of the 6182 Computer.
6182 Computer – 7.7 in. Version with Keypad
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Computer Feat ur es
6182 Computer – 12.1 in. Version with Keypad
1–5
6182 Computer – 12.1 in. Version with Touchscreen
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1–6
Computer Feat ur es
6182 Computer Common Chassis
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6182 Computer Connectors
Computer Feat ur es
1–7
WARNING:
EXPLOSION HAZARD! Substitution of comp onents may i mp air suitabilit y f or Class I, D iv 2 hazardou s locati ons.
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1–8
LED Indicators
Computer Feat ur es
The following table shows the LED indicators on the 6182 Computer.
Table A LED Indicators (Display Versions Only)
Indicator Position Color Indicates
Right Red Diagnostics. Indicates that one of the
following conditions exists when lit:
Overtemperature. Tem pera ture i nsid e
the 6182 C omputer enclo sure is above defined threshold.
Vol tage. Voltages not within
specification.
Refer to Chapter 16, System Troubleshooting, for inf ormation on reso lving diagnos tic conditions.
Cent er Gr een Numlock key act ivated when lit
Left Green Power On when lit
Note:
The LEDs toggle on and off during power up.
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Chapter Objectives
European Union
Compliance
Environmental Mounting Hardware
Considerations
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This chapter describes installation of the 6182 Windows CE Industrial Computer, including how to install the 6182 Computer in a panel using mounting clips.
The 6182 Computer meets the European Union Directive requirements when install e d within the Europea n Unio n or EE A regions and ha s the CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation/Allen-Bradley Internet site: www.ab.com
Mount the 6182 Computer in a panel or enclosure to protect the internal circuitry. Versions with a gasketed bezel meet NEMA Type 1, 12, 13 and 4X (Indoor use) and IEC IP54, IP65 only when properly mounted in a panel or enclosure having an equivalent rating. The non-display version does not have a gasket and has a NEMA Type 1 and IEC IP2X rating.
Allow enough room within the enclosure for adequate ventilation. Also consider heat produced by other devices in the enclosure. The ambient temperature around the 6182 Computer must be maintained between 0 and 50 oC (32 o to 122 o F). The 6182 Computer is intended for use in Pollution Degree 2 environments.
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Make sure you provide provisions for accessing the top, bottom, and side panels of the 6182 Computer to install/remove components and to access the connectors.
Versions of the 6182 Computer with a display are shipped with the following mounting hardware:
Table B Mounting Hardware
Item Description Quantity Use For
Mounting Clips
4 Clips Panel or enclosure
mounting
2–2
Tools Required
Mounting Clearance s
Installation
The following replacement clips can be ordered from Rockwell Automation:
Part Number Descri ption Quantity Use For
6189-2MTGKIT8 Mounting clips
Package of 4 clips
Replacement item
In addition to the tools required to make the cutout, you will need a #2 Phillips-head screwdriver and a torque wrench.
Allow adequate space for mounting, air flow, and maintenance. The figure below shows recommended minimum clearances to other components with i n th e rack or enclosure.
AT TENTION: The 6182 Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure.
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Installation
Mounting Dimens ion s
The following figures show the mounting dimensions for the 6182 Computer.
2–3
Note:
Measu rem ents in these figures are expresse d in m illime ters [inches].
7.7 in. Version with Keypad
12.1 in. Version with Keypad
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2–4
Installation
12.1 in. Version with Touchscreen
Non-Display Version
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Installation
Mounting Cutouts
Panel Mounting
The following figure provides the dimensions for making the panel or enclosure cutout for the 6182 Computer.
Table C Mounting Cutout Sizes
Display Size Height Width
7.7 in. version with keypad 197.8 [7.79] 295.8 [11.65]
12.1 in. version with touchscreen 256.8 [10.11] 337.6 [13.29]
12.1 in. version with keypad 256.8 [10.11] 389.9 [15.35]
2–5
To install the 6182 Computer in a panel:
ATTENTION:
Disconnect al l el ect ri cal p ower from t h e
panel before making cutout. Make sure the area around the panel cutout is clear. Take precautions so that metal cuttings do not enter any
components that are already installed in the panel. Failure to follow these warnings may result in personal
injury or damage to the panel components.
To install the 6182 Computer in a panel:
1. Cut an opening in the panel using the panel cutout dimensions provided on Page 2-5.
2. Make sure the 6182 Computer sealing gasket is properly positioned on the terminal. This gasket forms a compression type seal, do not use sealing compounds.
3. Place the 6182 Computer in the panel cutout.
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2–6
Installation
4. Install the mounting clips. The mounting clips slide into the slots on the top and bottom of the 6182 Computer.
5. Gradually tighten the clips one at a time around the bezel using the specified sequence. Repeat this process at least three times until the clips are hand-tight and t he gasket is compressed uniformly a gains t the panel.
6. Tighten mounting clips to a torque of 10 in–lbs (1.1 N•m) in the sequence shown above. Do not over– tighten.
ATTENTIO N:
in–lbs
10 damage to the
Tighten mounting clips to a torque of
(1.1 N•m) to provide a proper seal and prevent
6182 Computer
. Allen–Bradley assumes no responsibility for water or chemical damage to the terminal o r oth er eq uipment withi n th e enclo s ure b ecau s e of improper installation.
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Installation
Power Connections
2–7
A three-contact removable terminal block is used to connect power to the 6182 Computer. The 6182 Computer AC version accepts 120/240V AC. The AC power supply is autoranging. The DC version accepts 18-32V DC . The removable ter m inal block s are di fferent on the AC and DC versions and cannot be interchanged.
ATTENTION:
The power supply must be connected to an earth ground. Failure to follow this warning could result in s ever e el ect rical shock.
ATTENTIO N:
Some 1784 communication cards have a connector like the one used for the 6182 power connector.
Do not plug power into connectors on these car ds .
The terminal block is equipped with two retainer screws to prevent accidental interruption of power to the 6182 Computer. Tighten the screws on the AC version to a torque of 5 in–lbs (0.56 N•m). Tighten the screws on the DC version to a torque of 2.5 in–lbs (0.28 N•m).
WARNING:
EXPLOSION HAZARD! Do not co nnect or disconnect equipment unless power has been swit ched off or the area is known to be non-hazardous.
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2–8
Relay Output
Installation
The following power supply terminal blocks can be ordered from Rockwell A utom ation:
Part Number Description
6189-2ACCONN 120/240VAC Unit terminal block (qty 1) 6189-2DCCONN 24VDC Unit terminal block (qty 1)
The 6182 Computer has a relay output. This output is a norm ally- open hard contact relay rated for 24VDC, 500mA. A two-contact removable terminal block is used to connect to the relay output.
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The terminal block is equipped with two retainer screws to prevent accidental disconnection. Tighten these screws to a torque of 5 in–lbs (0.56 N•m).
The f ollow ing r eplacement rela y outp ut termina l blocks can be ord ered from Rockwell Automation:
Part Number Description
6189-2OUTCONN Relay output terminal block (qty 1)
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Safety Preca utions
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This chapter describes how to connect a variety of external devices to the 6182 Computer. This chapter’s topics include:
USB devices
PS/2 keyboard and mouse
Ethernet network connection (RJ45)
Serial devices
Parallel devices
External video monitors
Diagnostic relay output
Make sure you disconnect all power to the 6182 Computer before perfor mi ng any of the opera tions describe d in this chapter.
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ATTENTIO N:
Computer and external devices before making any connections. Failure to disconnect power could result in damage to the 6182 Computer and/or external device.
As with all electronic devices, internal 6182 Computer components may be damage d by Electr ostatic Di scharge (E SD). Do not touch con nector pins when attaching external cables. Touch the metal chassis to discharge yourself before connecting external cables.
Disconnect all power from the 6182
3–2
Connecting USB Devices
Connecting External Devices
The 6182 Computer has two USB ports. The Windows CE operating system currently only supports standard USB keyboard and mouse devices with its native device drivers. A vendor-specific Windows CE driver will be required for all other USB devices.
The USB device can plug into either of the two side panel USB ports as shown below. While the USB interface is designed to be connected and disconnected under power, the Windows CE operating system will not automatically recognize any changes made under power.
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Table D USB Stacked Connector Pin-Out
PIN Signal
1 USB0 VCC ( Swit ched FET curr ent protected) 2 USB0D­3 USB0D+ 4 USB0GND 5 USB1 VCC ( Swit ched FET curr ent protected) 6 USB1D­7 USB1D+ 8 USB1GND 9 SHLDGND
10 SHLDGND
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