Allen-Bradley 6180 User Manual
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6180 Industrial
Computer
User
Manual
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Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. "Safety Guidelines for t he Application, Installation, and
Maintenance of Solid State Controls" (Publication SGI-1.1) describes some important
differences between solid state equ ipment and hard-wired electromechanical devices.
Because of this difference, and because of the wide variety of uses for solid state
equipment, all persons responsible for applying this equipment must satisfy themselves
that each intend ed application of this equipment is acceptable.
In no event will Rockwell Automation be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associ ated with any particular
installation, Rockwell Automation cannot assume responsibility or liability for actual use
based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation with respect to use of the
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation is prohibited.
Throughout this manual, we use notes to make you aware of safety considerations.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death,
property damage, or economic loss.
Important: Identifies information that is especially important for successful application
and understanding of the product.
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Table of Contents
Table of Contents
Table of ContentsTable of Contents
Using this Manual
System Features
Preface
Who Should Use This Manual...................................................P-1
Purpose of this Manual..............................................................P-1
Contents of this Manual.............................................................P-2
Manual Conventions..................................................................P-4
Allen-Bradley Support...............................................................P-4
Chapter 1
Chapter Objectives.................................................................... 1-1
6180 Computer Versions ........................................................... 1-1
64−Key Standard Keypad........................................................ 1-13
Full Alphanumeric Keypad..................................................... 1-15
68−Key Standard Keypad........................................................ 1-17
70−Key Standard Keypad........................................................ 1-18
Configurable Keys................................................................... 1-19
Re-legendable Keys................................................................. 1-19
Keyboard Interface Controller Card........................................ 1-19
Integral Mouse......................................................................... 1-19
LED Indicators........................................................................1-20
Backlight Brightness Control <<graphics needed>>...............1-20
Chassis Locks.......................................................................... 1-21
Installation
Chapter 2
Chapter Objectives.................................................................... 2-1
European Union Compliance.....................................................2-1
Environmental Considerations .................................................. 2-1
Mounting Hardware................................................................... 2-2
Tools Required........................................................................... 2-2
Mounting Clearances................................................................. 2-3
Mounting Dimensions............................................................... 2-4
Mounting Cutout ....................................................................... 2-9
Panel Mounting (with Studs)...................................................2-11
Panel Mounting (with Clips) ................................................... 2-13
Rack Mounting........................................................................ 2-15
Connecting a Mouse & Keypad (Side Panel).......................... 2-16
Connecting a Mouse & Keyboard (Front Panel)..................... 2-19
Power Connections (6180 AC unit).........................................2-21
Power Connections (6180 DC unit).........................................2-23
Configuring the Power Supply Jumper ................................... 2-23
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toc-ii Table of Contents
Initial Operation and Setup
Adding and Removing
System Components
Chapter 3
Chapter Objective......................................................................3-1
Operating Objectives..................................................................3-1
Operator Access.........................................................................3-1
Keypad Operation......................................................................3-2
System Checkout........................................................................3-3
System Reset..............................................................................3-3
System Hot Keys........................................................................3-4
Legend Strip for Configurable Keypad......................................3-5
Using IrDA.................................................................................3-7
Using USB.................................................................................3-7
Chapter 4
Chapter Objective......................................................................4-1
Safety Precautions......................................................................4-1
Removing the Back Panel and Accessory Drive Cover.............4-2
Adding and Removing Add-in Boards.......................................4-3
Installing and Removing the Processor Board...........................4-7
Adding and Removing
Memory
Adding and Removing
Processors
Adding and Removing
Removable Media
Adding and Removing Data
Storage Drives
Chapter 5
Chapter Objective......................................................................5-1
Installing and Removing Memory .............................................5-1
Guidelines for Adding and Removing Memory.........................5-3
Chapter 6
Chapter Objective......................................................................6-1
Installing and Removing Processors..........................................6-1
Chapter 7
Chapter Objective......................................................................7-1
Installing and Removing Removable Media..............................7-1
Chapter 8
Chapter Objective......................................................................8-1
Installing and Removing Data Storage Drives...........................8-1
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Table of Contents toc-iii
Adding and Removing
Power Supplies
Adding and Removing
Displays and Backlights
Allen-Bradley Video
Controller Boards
Chapter 9
Chapter Objective...................................................................... 9-1
Installing and Removing Power Supplies.................................. 9-1
Chapter 10
Chapter Objective.................................................................... 10-1
Installing and Removing Displays and Backlights.................. 10-1
Replacing the 10.4 inch Display Backlight.............................10-1
Replacing the 12.1 inch Display Backlight.............................10-3
Replacing the 15 inch Display Backlight ................................ 10-3
Replacing the Display and No Display Bezel.......................... 10-3
Chapter 11
Chapter Objective.....................................................................11-1
Adding and Removing the Video Board...................................11-1
Descriptions..............................................................................11-1
Video Drivers............................................................................11-1
Allen-Bradley Keypad
Interface Cards
Keypad Configuration Utility
Software
Touchscreen Utilities
Chapter 12
Chapter Objective.................................................................... 12-1
Chapter 13
Chapter Objective.................................................................... 13-1
Overview ................................................................................. 13-1
System Requirements.............................................................. 13-2
Installing the Keypad Configuration Utility............................ 13-2
File Ty p es................................................................................ 13-3
Connecting the Keyboard to the 6180 Computer.................... 13-3
Using the KIC Utility .............................................................. 13-4
Chapter 14
Chapter Objective.................................................................... 14-1
Touchscreen IRQ Configuration.............................................. 14-1
Touchscreen Software Installation........................................... 14-2
DOS Systems........................................................................... 14-2
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toc-iv Table of Contents
System Troubleshooting
Maintenance
Specifications
European Union Di rective
Compliance
Chapter 15
Chapter Objective....................................................................15-1
LANDesk Summary.................................................................15-1
Troubleshooting Procedure......................................................15-3
Troubleshooting Check Lists ...................................................15-4
Chapter 16
Chapter Objective....................................................................16-1
Cleaning the Display................................................................16-1
Cleaning the Chassis Fan Filters..............................................16-2
Cleaning the Power Supply Fan Filter.....................................16-4
Replacement Parts....................................................................16-6
Appendix A
Appendix B
European Union Directive Compliance....................................B-1
Field Replacement Uni t s
(FRU)
Glossary
Appendix C
Overview................................................................................... C-1
Appendix D
Index
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Using this Manual
Using this Manual
Using this ManualUsing this Manual
Read this preface to familiarize yourself with the rest of the manual. The
preface covers the following topics:
• who should use this manual
• the purpose of the manual
• contents of the manual
• conventions used in this manual
• Allen-Bradley support
PPPPreface
reface
refacereface
Who Should Use This
Manual
Purpose of this Manual
Use this manual if you are responsible for installing, using, or
troubleshooting the 6180 Industrial Computer.
You should have a basic understanding of computers and the specific
Microsoft Windows operating system that the 6180 Industrial Computer
will run.
This manual is a user guide for the 6180 Industrial Computer. It gives an
overview of the system and describes procedures you use to:
• install the 6180 Computer in a rack, panel or enclosure
• install and remove system components
• run the system
• troubleshoot the system
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P–2 Using this Manual
Contents of this Manual
Chapter Title Contents
Preface
1 System Features
2 Installation
3
4
5
6
7
8
9
10
11 AB Video Cards
12
13
14
15
16 Maintenance
Initial Operation and
Setup
Adding and
Removing System
Components
Adding and
Removing memory
Adding and
Removing
Processors
Adding and
Removing
Removable Media
Adding and
Removing Data
Storage Drives
Adding and
Removing Power
Supplies
Adding and
Removing Displays
And Backlights
AB Keypad Interface
Cards
Keypad
Configuration Utility
Software
Touchscreen Drivers
and Utilities
System
Troubleshooting
Describes the purpose, background,
and scope of this manual. Also
specifies the audience for whom this
manual is intended.
Shows the different versions of the
6180 Computer and system features.
Describes how to install the 6180
Computer in a panel or enclosure.
Also tells how to connect devices
(such as mouse or keyboard) to the
system.
Tells how to start and check out the
system.
Gives procedures for adding and
removing the back panel accessory
drive cover, add–in boards, and
processor board.
Gives procedures for adding and
removing memory
Gives procedures for adding and
removing processors.
Gives procedures for adding and
removing removable media.
Gives procedures for adding and
removing data storage drives.
Gives procedures for adding and
removing power supplies.
Gives procedures for adding and
removing displays and backlights.
Explains how to use video cards in
the 6180 Computer.
Explains how to use keypad interface
cards in the 6180 Computer.
Gives procedures on how to use the
Keypad Configuration Utility software
in the 6180 Computer.
Explains how to use touchscreens in
the 6180 Computer.
Explains how to interpret and correct
problems with the 6180 Computer.
Gives procedures for cleaning the
6180 Computer display, and other
components.
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Using this Manual P–3
Chapter Title Contents
Appendix A Specifications
Appendix B
Appendix C
Appendix D Glossary List of terms
European Union
Directive
Compliance
Field Replacement
Units
Provides physical, electrical,
environmental, and functional
specifications.
????
????
<<WRITER: Update contents>>
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P–4 Using this Manual
Manual Conventions
Allen-Bradley Support
The following conventions are used throughout this manual:
• Bulleted lists such as this one provide information, not procedural
steps.
• Numbered lists provide sequential steps or hierarchical information.
Allen-Bradley offers support services worldwide, with over 75 Sales and
Support Offices, 512 authorized Distributors and 260 authorized Sy stems
Integrators located throughout the United States alone, plus AllenBradley representatives in every major country in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
• sales and order support
• product technical training
• warranty support
• support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please
review the information in the System Troubleshooting chapter first.
Then call your local Allen-Bradley representative or contact AllenBradley technical support at (440) 646-5800.
For additional product information and a description of the technical
services available, visit the Rockwell Automation/Allen-Bradley Internet
site at: http://www.ab.com.
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Chapter
Chapter 1
Chapter Chapter
System Features
System Features
System FeaturesSystem Features
Chapter Objectives
6180 Computer Versions
Feature
Pentium (Socket
7) Processor
Board
(Slot 1) Pentium
III Processor
Board
Pentium
III/Celeron (FlipChip PGA 370)
Processor
Board
Hard Drive
1.44 Mbyte
Floppy Drive
External Video
Driver
Integral Flat
Panel Display
Front Panel
Access to
Removable
Media (Floppy,
CD, or Tape)
NDM
Version
No
Display,
Metal
Bezel
√ √ √ √ √ √ √
√ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
Version
Display,
NDP
No
Plastic
Bezel
√
This chapter is an overview of the 6180 industrial computer including:
• available versions
• standard keypad
• full alphanumeric keypad
• software
• additional catalog items
The following table summarizes the options for each version:
SD104
Version
10.4-inch
(264 mm)
Display,
64−−−−key
Standard
Keypad
√
√
SD104 Version
10.4-inch
(264 mm)
Display, 96−−−−key
Full
Alphanumeric
Keypad
√
√
SD121 Version
12.1-inch (307
mm) Display,
69−−−−key
Standard
Keypad
√
SD150 Version
15-inch
(381 mm)
Display,
70−−−−key
Standard
Keypad
√ √
√
SD150 Version,
15-inch
(381 mm)
Display, No
Keypad
√
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1–2 System Features
Feature
Front Panel
Access to
Mouse and
Keyboard Ports
Front Panel
Keypad
Integrated Front
Panel Mouse
Standard 19inch Rack
Mounting
Panel Mount
with Studs or
Clips
Infrared (IrDA)
Receiver/
Transmitter
Touch Screen
Option
Field
Replaceable
Backlight
NDM
Version
No
Display,
Metal
Bezel
√
NDP
Version
No
Display,
Plastic
Bezel
√
√
√
√
SD104
Version
10.4-inch
(264 mm)
Display,
64−−−−key
Standard
Keypad
√
√ √ √ √
√
√
√
√
√
√
SD104 Version
10.4-inch
(264 mm)
Display, 96−−−−key
Full
Alphanumeric
Keypad
√
√
√
√
√
SD121 Version
12.1-inch (307
mm) Display,
69−−−−key
Standard
Keypad
√
√
√
√
√
√
SD150 Version
15-inch
(381 mm)
Display,
70−−−−key
Standard
Keypad
√
√
√
√
√
SD150 Version,
15-inch
(381 mm)
Display, No
Keypad
√
√
√
√
√
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System Features 1–3
Common 6180 Computer Features
Figure 1- 1
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1–4 System Features
Figure 1- 2
Figure 1- 3
Need drawing for: Side Panel Connectors for Pentium II Class Computers (use illus. From Seattle II
(see engineering)
Figure 1- 4
Need drawing for: Side Panel Connectors for Pentium III/Celeron Class Computers (use illus. From
ITOX (see engineering)
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System Features 1–5
NDM Version with No Display & Metal Bezel
The following illustrations show the major features and controls of the
non–display, metal bezel versions of the 6180 Computer
(6180-xxAxxxxxxxx).
Figure 1- 5
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1–6 System Features
NDP Version with No Display & Plastic Bezel
The following illustration shows the major features and controls of the
non–display, plastic bezel versions of the 6180 Computer
(6180-xxBxxxxxxxx).
Figure 1- 6
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System Features 1–7
SD104 Version with
Display and 64-Key
Standard Keypad
The following illustration shows the major features and controls of the
display, plastic bezel versions of 6180 Computer (6180-xxCxxxxxxxx, xxDxxxxxxxx).
Figure 1- 7
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1–8 System Features
SD104 Version with Display and Full Alphanumeri c Keypad
The following illustration shows the major features and controls of the
full alphanumeric keypad versions of 6180 Computer
(6180-xxGxxxxxxxx).
Figure 1- 8
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System Features 1–9
SD121 Version with Display and 69-Key Standard Keypad
The following illustrations show the major features and controls of the
12.1 in. keypad versions of 6180 Computer (6180-xxLxxxxxxxx, 6180xxMxxxxxxxx).
Figure 1- 9
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1–10 System Features
SD150 Version with Display and 70-Key Standard Keypad
The following illustration shows the major features and controls of the
70-key keypad versions of 6180 Computer (6180-xxHxxxxxxxx, xxIxxxxxxxx).
Figure 1- 10
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System Features 1–11
SD150 Version with Display and no Keypad
The following illustrations show the major features and controls of the
15 in. no keypad versions of 6180 Computer (6180-xxJxxxxxxxx, 6180xxKxxxxxxxx).
Figure 1- 11
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1–12 System Features
64−−−−Key Standard Keypad
The standard SD104 keypad provides integrated keyboard and mouse
control functionality.
Figure 1- 12
Numeric Keys
The NUM LOCK key allows you to use the same set of keys on the
numeric keypad for alternate Number and Cursor Control functions.
Press the NUM LOCK key to select the Number function for these keys.
The NUM LOCK LED on the keypad will be lit to indicate the Number
function is active. Press the NUM LOCK key again to select the Cursor
Control function for these keys. The NUM LOCK LED will be lit to
reflect the function.
For example, with the NUM LOCK key active (i. e. lit), the numeric
key “4” allows you to enter the number “4”. With the NUM LOCK key
inactive, the numeric key “4” allows you to move the cursor to the left
on the display.
NUM LOCK “On”
Number Function
1 End
2 Down Arrow
NUM LOCK “Off” Cursor Control Function
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System Features 1–13
NUM LOCK “On”
Number Function
3 Page Down
4 Left Arrow
5 None
6 Right Arrow
7 Home
8 Up Arrow
9 Page Up
0 Insert
. Delete
Configurable Keys
User Configurable
Key Legend
F1 F1
F2 F2
F3 F3
F4 F4
F5 F5
F6 F6
F7 F7
F8 F8
F9 F9
F10 F10
F11 F11
F12 F12
F13 Left Windows Key
F14 SHIFT + F1
F15 SHIFT + F2
F16 SHIFT + F3
F17 SHIFT + F4
F18 SHIFT + F5
F19 SHIFT + F6
F20 SHIFT + F7
F21 SHIFT + F8
F22 SHIFT + F9
F23 SHIFT + F10
NUM LOCK “Off” Cursor Control Function
Default User Defined Options
Any alphanumeric
character or string
(restricted by KCU)
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1–14 System Features
User Configurable
Key Legend
F24 SHIFT + F11
F25 SHIFT + F12
F26
Default User Defined Options
Any alphanumeric
character or string
(restricted by KCU)
Windows Application
Key
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System Features 1–15
SD104 Alphanumeric
Keypad
The SD104 alphanumeric keypad provides full keyboard functionality.
Figure 1- 13
Alphanumeric Keys
The “Fn” key allows you to use the same set of keys on the keypad for
alternate functions. The “Fn” key must be pressed and held while
pressing another key to activate the other functions.
For example, if you press the “D” key, the letter “D” is entered on the
display. If you press and hold the Fn key while pressing the “D” key,
you activate the other function for that key, which is to print the screen.
Alphanumeric
Key
A ~ W {
B ` X }
D Print Screen Y /
E Pause Z \
F Break 1 !
G
H | 3 #
Alternate
Function
−
Alphanumeric
Key
2 @
Alternate
Function
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1–16 System Features
Alphanumeric
Key
M ? 4 $
N : 5 %
O ; 6 ^
P “ 7 &
Q ‘ 8 *
R , 9 (
S < 0 )
T >
U [ . =
V ]
Alternate
Function
Alphanumeric
Key
−
Alternate
Function
+
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System Features 1–17
69−−−−Key Standard Keypad
The SD121 keypad provides keyboard functionality.
Figure 1- 14
INSERT GRAPHIC HERE
Numeric Keys
The NUM LOCK key allows you to use the same set of keys on the
numeric keypad for alternate Number and Cursor Control functions.
Press the NUM LOCK key to select the Number function for these keys.
The NUM LOCK LED on the keypad will be lit to indicate the Number
function is active. Press the NUM LOCK key again to select the Cursor
Control function for these keys. The NUM LOCK LED will be lit to
reflect the function.
For example, with the NUM LOCK key active (i. e. lit), the numeric
key “4” allows you to enter the number “4”. With the NUM LOCK key
inactive, the numeric key “4” allows you to move the cursor to the left
on the display.
NUM LOCK “On”
Number Function
1 End
2 Down Arrow
3 Page Down
4 Left Arrow
5 None
6 Right Arrow
7 Home
8 Up Arrow
9 Page Up
0 Insert
. Delete
NUM LOCK “Off” Cursor Control Function
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1–18 System Features
Configurable Keys
User Configurable
Key Legend
K1 F1
K2 F2
K3 F3
K4 F4
K5 F5
K6 F6
K7 F7
K8 F8
K9 F9
K10 F10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
L L
M M
N N
O O
P P
Q Q
R R
S S
T T
U U
V V
W W
X X
Y Y
Z Z
Default User Defined Options
Any alphanumeric
character or string
(restricted by KCU)
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System Features 1–19
User Configurable
Key Legend
Windows Logo Left Windows Key
Windows App
Windows Application
Default User Defined Options
Any alphanumeric
Key
character or string
(restricted by KCU)
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