Allen-Bradley 60-2618, 42SRU-6205 Installation Manual

Page 1
Installation Instructions
PHOTOSWITCHr Series 6000 General Purpose Compact
IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.
Description
Series 6000 photoelectric sensors provide reliable general purpose sensing in a compact package.
Each Series 6000 sensor has a single red output indicator. The Transmitted Beam Light Source has a red power indicator. Each sensor has a clutch-protected four-turn adjustment potentiometer. Each sensor can be supplied with a 3m (9.8ft) four or five conductor PVC cable or with a 4-pin DC or AC micro-style quick disconnect on the end of a 300mm (12in) length cable (“pigtail”).
Low voltage DC sensors have both NPN and PNP outputs with 200ma output for each. Typical response is 1ms
Two AC/DC versions are available. The 20--132V AC/DC sensor offers a single 300mA Power MOSFET output. The 20--264V AC/DC sensor offers a single 150mA Power MOSFET output. Light operate or dark operate is selected by catalog number for all Series 6000 sensors.
Features
S Compact cylindrical package
S Wide selection of sensing modes
S Universal supply voltage models
S Both NPN or PNP outputs (DC)
General Specifications
Light Source Infrared 880nm or visible red 650nm
Unit Protection Reverse Polarity, False Pulse
Supply Voltage 10--30V DC; 20--132V AC/DC; 20--264V AC/DC
Current Consumption 35mA maximum
Output Type Both NPN and PNP (DC); MOSFET (AC/DC)
Output Mode Light or dark operate by model
Housing Material Noryl
Lens Material Acrylic
LED Indicators Red: When on (or illuminated) the sensor output is
Connection Types 3m 300V cable, 4-pin DC micro QD, 4-pin AC
Supplied Accessories Mounting kit #129--106--1 and 129--106--2
Operating Environment IP67; NEMA 3, 4X, 6, 12, 13
Vibration 10--55Hz, 1mm amplitude, meets or exceeds IEC
Operating Temperature
Relative Humidity 95% max
Approvals UL listed, CSA approved, and CE marked for all
activated; when dark it is off.
micro QD
60947--5 --2
Shock 30g with 1ms pulse duration, meets or exceeds
IEC 60947--5--2
-- 4 0 _Cto+56_C(--40_Fto+150_F)
applicable directives
Dimensions—mm (inches)
6.4
(0.25)
Rear View
2.5
(0.10)
Max
3.6 (0.14) Dia.
Clearing for #6--32
HDW (2 holes)
2.5
(0.10)
Max
3.6 (0.14) Dia.
Clearing for #6--32
HDW (2 holes)
4TurnSensitivityPot Red Indicator LED
4-Conductor Cable
3.2 (0.125) Dia.
304
(12.0)
M12 x 1
304 (12.0)
34.93
(1.375)
34.93
(1.375)
M12 x 1
14.61 (0.57)
14.61 (0.57)
All Models Except Fiber Optic
Fiber Optic Models
DC Models
All Except Fiber Optic
25.4
(1.00)
25.4
(1.00)
3.8
(0.15)
14
(0.55)
7.6
(0.30)
(0.25)
6.4
6.4 (0.25)
12.7
(0.50)
11.8
(0.465)
12.7
(0.50)
6.4 (0.25) 6.4 (0.25)
7.6
(0.30)
5
(0.19)
6.4
(0.25)
19
(0.75)
66 (2.60) 31.8 (1.25) 20.4 (0.81)
1--20 UNEF
2A Thread
C
B
A
6.4
1--20 UNEF
(0.25)
2A T hread
BC
A
A B C
Fiber Optic 73.7 (2.90) 31.8 (1.25) 24.9 (1.05)
AC/DC Models
All Except Fiber Optic 91.4 (3.6) 57.2 (2.25) 20.4 (0.81)
Fiber Optic 99.1 (3.9) 57.2 (2.25) 24.9 (1.05)
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Alignment
Retroreflective/Polarized Retroreflective
Adjust the sensitivity to the maximum setting, by turning the sensitivity potentiometer clockwise. Aim the sensor on the reflector until the alignment indicator on the sensor turns On (light operate) or Off (dark operate). To be certain that the beam is centered, sweep the beam on the reflector in the horizontal plane and determine the position the alignment indicator turns On and then Off. Set the beam halfway between both positions. Do the same in the vertical plane. Break the beam with the object to be detected and check to see if the alignment indicator turns Off. It may be necessary to reduce the sensitivity or change to a smaller sized reflector to detect small, translucent or transparent objects. Restore the beam by removing the object and check to see if the alignment indicator turns On again. For shiny objects angle the sensor so that the beam is not perpendicular to the object. For highly reflective materials use a polarized retroreflective sensor.
Transmitted Beam
Adjust the sensitivity to the maximum setting, by turning the sensitivity potentiometer clockwise. Aim the receiver at the light source until the alignment indicator on the receiver turns On (light operate) or Off (dark operate).
Wiring Diagrams
DC All Models Except Transmitted Beam Source
To be certain the beam is centered, sweep the beam across the receiver in the horizontal plane and determine the position the alignment indicator turns On and then Off. Set the beam halfway between both positions. Do the same in the vertical plane.
It may be necessary to reduce the sensitivity to a lower setting for transparent or translucent materials or to detect objects smaller than the effective beam.
Diffuse Modes (Including standard, extended range, wide angle and fixed focus)
Adjust the sensitivity to the maximum setting by turning the sensitivity potentiometer clockwise. Aim the sensor at the object to be detected until the alignment indicator on the control turns On (light operate) or Off (dark operate). To be certain that the beam is centered, sweep the beam on the object in the horizontal plane and determine the position the alignment indicator turns On and then Off. Set the beam halfway between both positions. Do the same in the vertical plane. Remove the object to be detected from in front of the sensor. If the sensor remains On reduce the sensitivity to eliminate background signals. Restore the object being detected and check if the output indicator turns On again. It may be necessary to move the sensor closer to detect darker or smaller objects.
Cable Version: Models: 42SR_- 6_ _2 and 6_ _3
Red
Orange
Gray
Blue
Black
DC Transmitted Beam Source 42SRL- 6000
Red
T
Black
(+)
(--)
Models:42SR_-6__2-QDand6__3-QD
(+)
(+)
(--)
(--)
42SRL- 6000- QD
T
1Brown
3Blue
1Brown
2White
4Black
3Blue
(+)
(--)
(+)
(--)
DC QD Pin Out
2
13
4
2
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Wiring Diagrams (continued)
AC/DC All Models Except Transmitted Beam Source
Models: 42SR_- 6_ _4 and 6_ _5
White
Orange
Black
Models: 42SR_- 6_ _6 and 6_ _7
Brown
Black
Blue
Transmitted Beam Source 42SRL- 6006
Brown
T
Blue
(+)
(--)
(+)
(--)
~
~
Models:42SR_-6__4-QDand6__5-QD
~
~
Models:42SR_-6__6-QDand6__7-QD
(+)
~
(--)
~
42SRL- 6006- QD
T
2 R ed/White
3Red
1Red/Black
2 R ed/White
3Red
1Red/Black
2 R ed/White
1Red/Black
(+)
(--)
(+)
~
(--)
~
(+)
~
(-- )
~
AC/DC Pin Out
~
~
2
13
4
Looking at male pins.
Note: Details regarding connection of Allen-Bradley Series 6000 photoelectric sensors to Allen-Bradley Programmable Controllers can be found
in Publication 42SR-4.0. All wire colors shown refer to Allen-Bradley quick-disconnect cables.
Supplied Accessories
Mounting Kit #129 --106--1 contains 2 plastic nuts, anti-vibration mount, and slip pads.
Mounting Kit #129 --106--2 contains 2 plastic nuts, anti-vibration mount, slip pads, and fiber optic mounting hardware.
Slip Pad
Vibration Mount
Series 6000 Sensor
Plastic Nuts
Slip Pad
Plastic Nuts
31.8
(1.25)
1--20 UNEF
2A Thread
3.8
(0.15)
7.6
(0.30)
34.9
(1.375)
Dia.
Installation
The 6000 Series sensor must be mounted on a firm, stable surface or support. A mounting, which is subject to excessive vibration or shifting may cause intermittent operation. For installation convenience, we offer the following mounting brackets.
Swivel/Tilt Mounting Assembly #60- 2618
27.94 (1.1)
20.32
12.7 (0.5)
6.9 (0.270) Dia. 2Places
(0.8)
50.8 (2.0)
29.21 (1.15)
66.04 (2.6)
28.6
(1.125)
3
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Single Hole Bracket #60 - 2006
7.9
(0.31)
14 Gage
Cold Rolled
Steel (Painted)
49.3
(1.94)
47.8
(1.88)
5.6 (0.219)
63.5 (2.50)
31.8
(1.25)
12.7 (0.50)
26.0 (1.025) Dia.
8 (0.34)
Clearance for
#10-32 Hdw(M3)
(2 Slots)
25.4
(1.00)
Right Angle Mirror Assembly
#6 SS flat 9.6 (0.38)
OD washer
#6-- 32 SS
Hex stop nut
#6-- 32 x 3/4 (M3) SS pan head screw
8in-lbs torque max
90
Universal Mounting Bracket #60- 2008
4.4
(0.176)
Tilt Mounting Bracket #60- 2007
AC/DC Control Mounting
57.2 (2.250)
6.4 (0.250)
15
15
#18 Gage
Stainless Steel
3.4
(0.135)
5.8
(0.230)
Low Voltage DC
Control Mounting
66.8 (2.63)
Clearance for #8-32 Hdw (M3)(2 Slots)
41.3 (1.625)
Typical Bracket/Machine Mounting
#6 SS flat 9.6 (0.38)
OD washer
#6-- 32 SS screw
8in-lbs torque
max (2 places)
30.2
(1.188)
31.8 (1.25) (0.176)
12.7
(0.50)
4.4
(0.176)
Either threaded
#6-- 32 hole or #6-- 32 SS nut
Mounting bracket
13.3
(0.525)
3.8
(1.25)
4.4
Clearance for
#10-32Hdw
(M5) ( 3 Slots)
13.9
(0.548)
or p late
Clearance for
#8-32 Hdw(M4)
(2 Slots)
25.4
20.06
(0.812)
(1.662)
90
(1.0)
41.2
31.8 (1.25)
DC Control Mtg.
Optional Mtg.
Brkt. #60-2007
AC/DC Control Mtg.
#16 Gage
Stainless
Steel
15
15
28.6
(1.124)
Clearance
for #6-32 Hdw (M3)
(3 Slots)
Description Catalog Number
Reflector, 0.76mm
(3in) diameter with
92- 39
center mount hole
7.6
(0.30)
41.3
(1.626)
57.2 (2.25)
84.1 (3.31)
19
(0.75)
5.7
(0.225)
6.4
(0.25)
34.9
(1.375)
#8-32 HDW (M4)
Clearance for
(2 Slots)
4.4
(0.176)
14.2
(0.56)
6.3
(0.248)
15
15
2m (6.5ft) micro QD
Cordset (DC only)
1Keyway
2m (6.5ft) micro QD
Cordset (AC/DC
models)
2Keyways
PHOTOSWITCHR is a registered trademark of Rockwell Automation. NorylR is a registered trademark of General Electric Company.
4
889D- F4AC- 2
889R- F4AEA- 2
Publication PN-387522
August 2004
Printedin USA
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