Page 1
Installation Instructions
Bulletin 592 E100 Overload Relay Application and Installation
(Cat 592-1EF_T, 592-1EF_C, 592-1EFGD)
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Install in suitable enclosure. Keep free
from contaminants. Follow NFPA 70E requirements.
AVERTISSEMENT: Avant le montage et la mise en service, couper l'alimentation secteur pour éviter toute décharge. Prévoir une mise en
coret ou armoire appropriée. Protéger le produit contre les environnements agressifs. Respectez les exigences NFPA 70E.
ADVERTENCIA: Desconéctese de la corriente eléctrica, antes de la instalación o del servicio, a n de impedir sacudidas eléctricas. Instálelo
en una caja apropiada. Manténgalo libre de contaminantes. Siga los requisitos NFPA 70E.
NEMA Size 00
NEMA Taille 00
NEMA Tamaño 00
592-1EF_T
“A”
1
5 lb-in
(.55 N•m)
“A”
At the end of its life, this
equipment should be
collected separately from
any unsorted municipal
waste.
4
3
16 lb-in
(1.8 N•m)
NEMA Size 0, 1, 2
NEMA Taille 0, 1, 2
NEMA Tamaño 0, 1, 2
2
NEMA Size 0, 1 NEMA Size 2
23 lb-in
(2.6 N•m)
Connection must be
"A"
tted by user
16 lb-in
(1.8 N•m)
Click
35 lb-in
(4.0 N•m)
"A"
Connection must be
tted by user
12 lb-in
4
(1.4 N•m)
3
1
2
592-1EF_C
Page 2
Bulletin 592 E100 Overload Relay Application and Installation
Rated Insulation Voltage (Ui): 690V AC Rated Operating Frequenc y: 50 / 60 Hz
Rated Operational Voltage (Ue) IEC/UL: 690V AC / 600V AC
Wire Type # Wires Range Torque Range Torque Range Torque Range T orque
1 Wire
2.5...16 mm
2
2.5 N•m
2.5...16 mm
2
2.5 N•m
2 Wires*
2.5...10 mm
2
3.4 N•m
2.5...10 mm
2
3.6 N•m
2.5...16 mm
2
(14...6 AWG)
2.5 N•m
(22 lb-in)
2.5...16 mm
2
(14...6 AWG)
2.5 N•m
(22 lb-in)
25 mm²
(4 AWG )
25 mm²
(4 AWG )
3.4 N•m
(30 lb-in)
2 Wires*
2.5...16 mm
2
(14...6 AWG)
2.5...16 mm
2
(14...6 AWG)
3.6 N•m
(32 lb-in)
4.0…35 mm
2
(12...2 AWG)
Flexible Stranded
w/ Ferrule
Stranded / Solid
1 Wire
4.0…35 mm
2
(12...1 AWG)
Power Wiring
Al l
Control Wiring
592-1EF_T
592-1EF_C
592-1EFG D
0.75...2.5 m m
2
1.4 N•m
0.75...4.0 m m
2
(18...12 AWG)
1.4 N•m
(12 lb-in)
3.4 N•m
(30 lb-in)
4.0...35 mm
2
4.6 N•m
4.6 N•m
(40 lb-in)
2
NEMA Size 3
NEMA Taille 3
NEMA Tamaño 3
Connection must be
"A"
tted by user
5
92-1EF_D
140 lb-in
(16 N•m)
12 lb-in
(1.4 N•m)
4
3
1
30 lb-in
2
(3.4 N•m)
To adjust trip current, turn dial until the desired current is
aligned with the pointer. Trip rating is 120% of dial setting.
Selectable Trip Class
Automatic/Manual Reset Mode
Push to reset
Push to stop
Push to test
Main Connections
592-1EF*
Trip Indicator Window
Red indicator not visible: Not Tripped
Red indicator visible: Tripped
STAR DELTA (Y )
S.F. _ _ FLA _ _
S.F. < 1.15
S.F. > 1.15
Y
DOL
= .9 X FLA
= 1 X FLA
FLA
=
1.73
FLA _ _
FLA
=
1.73
= 1 X FLA
Overload Relay Contact Status
Contact Ratings: N.O. C600 / N.C. B600 (AC)
N.O. / N.C. R300 (DC)
95
97 98
97 95
98 96
96
97 95
98 96
Test TrippedStop PressedNormal
OpenOpenClosed
ClosedOpenOpen
97 95
98 96
*FOR MULTIPLE CONDUCTOR APPLICATIONS THE SAME SIZE AND STYLE WIRE MUST BE USED.
Publication 592-IN021E-EN-E - May 2021 PN-562590 DIR 10004184714 (Version 04)
Page 3
Bulletin 592 E100 Overload Relay Application and Installation
E100 Overload Contactor Short Circuit Protection Device (1)
Standard
Fault Rating
Amp Range Cat. No.
UL class RK5
Fuse Max (A)
Circuit Breaker Frame
Max Amp
600 Vac
1EFAT 0.1-0.5 A 500-T, 9A 1 ---
1EFBT 0.2 - 1 A 500-T, 9A 3 ---
1EFCT 1 - 5 A 500-T, 9A 15 ---
1EFDT 3.2 - 16.0 A 500-T, 9A 35 ---
1EFBC 0.2 - 1 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
3---
1EFCC 1 - 5 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
15
140G-H2 (20 A)
(2)(3)
1EFDC 3.2 - 16.0 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
50
140G-H2 (60 A)
(2)(3)
1EFEC 5.4-27.0 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
70
100
100
140G-H2 (70 A)
(2)(3)
140G-H2 (100 A)
(2)(3)
140G-H2 (100 A)
(2)(3)
1EFFC 11-55 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
70
100
175
140G-H2 (70 A)
(2)(3)
140G-H2 (100 A)
(2)(3)
140G-J2 (175 A)
(3)
1EFGD 20-100 A 500F-D, 90A 350
140G-K3 (350 A)
(3)
10kA
Short Circuit Ratings, per UL60947-4-1 and CSA 22.2 No. 60947-4-1
Cat No
(1) Selected fuse or breaker size shall not exceed 4x starter FLA
(2) 140G-H CB may be replaced with 140G-G CB up to 480V applications only
(3) 140G Inverse Time CB may be replaced with 140MG Magnetic Only Trip Type
1kA
5kA
592-
Table 1: E100 UL Standard Fault Ratings, Type I
Table 2: Short Circuit Ratings, Type I, Using 140U D Frame Circuit Breakers
Contactor Standard Fault Rating
Amp Range Cat. No. 600Y / 347 V 480Y / 277 V 600Y / 347 V
1EFAT 0.1-0.5 A 500-T, 9A
C15 (15A)
1EFBT 0.2 - 1 A 500-T, 9A
C15 (15A)
1EFCT 1 - 5 A 500-T, 9A
C20 (20A)
1EFDT 3.2 - 16.0 A
500F-A, 18A
C30 (30A)
1EFEC 5.4-27.0 A 500F-B, 27A
C30 (30A)
Table 3: Type I, High Fault Ratings using 140G Circuit Breakers
Contactor
Amp Range Cat. No. Circuit Breaker Frame Max Amp (1) 480 Vac 600 Vac
1EFCC 1-5 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-G6
(2)
20 A 65 kA ---
1EFCC 1-5 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-H6
(2)
20 A 65 kA 25 kA
1EFDC 3.2-16 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-G6
(2)
60 A 65 kA ---
1EFDC 3.2-16 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-H6
(2)
60 A 65 kA 25 kA
1EFEC 5.4-27.0 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-G6
(2)
70 A
100 A
100 A
65 kA ---
1EFEC 5.4-27.0 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-H6
(2)
70 A
100 A
100 A
65 kA 25 kA
1EFFC 11-55 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
140G-J6
(2)
70 A
100 A
175 A
65 kA 25 kA
1EFGD 20-100 A 500F-D, 90A
140G-K6
(2)
350 A 65 kA 35 kA
High Fault Rating
Cat No
(1) Selected fuse or breaker size shall not exceed 4x starter FLA
(2) 140G Inverse Time CB may be replaced with 140MG Magnetic Only Trip Type
25 kA
5 kA
592-
592-
1 kA
65 kA
E100 Overload
Maximum (1)
Circuit Breaker
140U-D6D3-
Short Circuit Protection Device
E100 Overload
Fault Rating
Cat No
Wiring Diagrams
3-Phase, Full-voltage
Direct-on-line Starter,
NEMA Symbology
3-Phase, Full-voltage
Direct-on-line Starter,
IEC Symbology
1-Phase, Full-voltage
Direct-on-line Starter,
NEMA Symbology
3
1-Phase, Full-voltage
Direct-on-line Starter,
IEC Symbology
L
S.C.P.D.
“A”
A1
L2 L3 13L1
A2
95
96 97 98
T2 T3T1
T2
T1 T3
S.C.P.D.
14
“A” Connection must be tted by user
“A”
1
95
35
96 97 98
462
V
UW
13
A1
A2
14
“A”
A1
A2
95
L2 L3 13L1
96 97 98
T2 T3T1
T1 T2
“A”
1
14
95
96 97 98
462
“A”
U1 U2
“A”
13
35
A1
A2
14
“A” Connection must be tted by user
Publication 592-IN021E-EN-E - May 2021 PN-562590 DIR 10004184714 (Version 04)
Page 4
Bulletin 592 E100 Overload Relay Application and Installation
1
10
100
1000
18
Cold Trip Curves
Class 30
Class 20
Class 15
Class 10
1
10
100
1000
18
Hot Trip Curves
Class 30
Class 20
Class 15
Class 10
Table 4: Type I and Type II Fuse Coordination per EN/IEC 60947-4-1
E100 Overload Contactor
Fuse
Cat No
Amp Range Cat. No.
Type I & II
Max Class
J or CC (A)
1EFAT 0.1-0.5 A 500-T, 9A 3
1EFBT 0.2 - 1 A 500-T, 9A 6
500F-A, 18A 6
500F-B, 27A 6
500F-C, 45A 6
1EFCT 1 - 5 A 500-T, 9A 15
500F-A, 18A 15
500F-B, 27A 15
500F-C, 45A 15
1EFDT 3.2 - 16.0 A 500-T, 9A 15
500F-A, 18A 30
500F-B, 27A 30
500F-C, 45A 30
500F-A, 18A
30
50
500F-B, 27A 40
500F-C, 45A 50
500F-A, 18A 40
500F-B, 27A 60
500F-C, 45A 100
1EFGD 20-100 A 500F-D, 90A 5 200
1EFBC
0.2 - 1 A
1EFDC
3.2 - 16.0 A
1EFCC
1 - 5 A
592-
1EFEC
5.4-27.0 A
3
1EFFC
11-55 A
1
100
Max
Voltage (V)
High Fault,
Conditional S. C.
current , Iq (kA)
Standard Fault,
Prospective S. C.
current , Ir (kA)
600
Table 5: E100 UL High Fault Fault Ratings (Type 1)
E100 Overload Contactor
Short Circuit Protection Device (1)
UL Fuse class / Max (A)
High Fault
Rating
Amp Range Cat. No. 250 Vac 480 Vac 600 Vac Type 1
1EFAT 0.1-0.5 A 500-T, 9A --- J / 2 A J / 2 A
1EFBT 0.2 - 1 A 500-T, 9A --- J / 4 A J / 4 A
1EFCT 1 - 5 A 500-T, 9A
--- J / 15A J / 15A
1EFDT 3.2 - 16.0 A 500-T, 9A
--- J / 15 A J / 15 A
1EFBC 0.2 - 1 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
--- J / 4 A J / 4 A
1EFCC 1 - 5 A
500F-A, 18A
500F-B, 27A
500F-C, 45A
--- RK5 / 20 A RK5 / 20 A
500F-A, 18A
RK5 / 30 A RK5 / 30 A RK5 / 30 A
500F-B, 27A
RK5 / 60 RK5 / 30 A RK5 / 30 A
500F-C, 45A
RK5 / 60 RK5 / 30 A RK5 / 30 A
500F-A, 18A
RK5 / 30 A RK5 / 30 A RK5 / 30 A
500F-B, 27A
RK5 / 60 RK5 / 30 A RK5 / 30 A
500F-C, 45A
RK5 / 60 RK5 / 30 A RK5 / 30 A
500F-A, 18A
RK5 / 30 A RK5 / 30 A RK5 / 30 A
500F-B, 27A
RK5 / 60 RK5 / 60 A RK5 / 30 A
500F-C, 45A
RK5 / 100 RK5 / 60 A RK5 / 60 A
1EFGD 20-100 A 500F-D, 90A RK5 / 200 A RK5 / 200 A RK5 / 200 A
(1) Selected fuse size shall not exceed 4x starter FLA or as stated in table whichever is smaller
Cat No
592-
100kA
1EFFC
11-55 A
3.2 - 16.0 A
1EFEC
5.4-27.0 A
1EFDC
4
Trip Curves
Time (s)
For Technical Support, visit rok.auto/support.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Product certificates are located in the Rockwell Automation Literature Library: rok.auto/certifications.
EEE Yönetmeliğine Uygundur.
AMERICAS: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: 414.382.2000, Fax: (1) 414.382.4444
EUROPE/MIDDLE EAST/AFRICA: Rockwell Automation NV, Pegasus Park, De Kleetlan 12a, 1831 Diegem, Belgium, Tel: (32) 2663 0600, Fax: (32) 2663 0640
ASIA PACIFIC: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2501846
Publication 592-IN021E-EN-E - May 2021 | Supersedes Publication 592-IN021A-EN-E- August 2019
Copyright © 2021 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Multiple of FLA
Multiple of FLA
expanding
human possibility
*PN-562590*
DIR 10004184714 (Version 04)
PN-562590
TM
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