Allen-Bradley 592-1EFDC, 592-1EFGD, 592-1EFCC, 592-1EFFC, 592-1EFEC Installation Manual

Installation Instructions

Bulletin 592 E100 Overload Relay Application and Installation

(Cat 592-1EF_T, 592-1EF_C, 592-1EFGD)

WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Install in suitable enclosure. Keep free
from contaminants. Follow NFPA 70E requirements.

AVERTISSEMENT: Avant le montage et la mise en service, couper l'alimentation secteur pour éviter toute décharge. Prévoir une mise en
coret ou armoire appropriée. Protéger le produit contre les environnements agressifs. Respectez les exigences NFPA 70E.

ADVERTENCIA: Desconéctese de la corriente eléctrica, antes de la instalación o del servicio, a n de impedir sacudidas eléctricas. Instálelo
en una caja apropiada. Manténgalo libre de contaminantes. Siga los requisitos NFPA 70E.

NEMA Size 00
NEMA Taille 00
NEMA Tamaño 00

592-1EF_T

“A”

1

5 lb-in
(.55 N•m)

“A”

At the end of its life, this

equipment should be

collected separately from

any unsorted municipal

waste.

4

3

16 lb-in
(1.8 N•m)

NEMA Size 0, 1, 2
NEMA Taille 0, 1, 2
NEMA Tamaño 0, 1, 2

2

NEMA Size 0, 1 NEMA Size 2

23 lb-in

(2.6 N•m)

Connection must be

"A"

tted by user

16 lb-in
(1.8 N•m)

Click

35 lb-in

(4.0 N•m)

"A"

Connection must be
tted by user

12 lb-in

4

(1.4 N•m)

3

1

2

592-1EF_C

Bulletin 592 E100 Overload Relay Application and Installation

Rated Insulation Voltage (Ui): 690V AC Rated Operating Frequenc y: 50 / 60 Hz
Rated Operational Voltage (Ue) IEC/UL: 690V AC / 600V AC

Wire Type # Wires Range Torque Range Torque Range Torque Range T orque

1 Wire

2.5...16 mm

2

2.5 N•m

2.5...16 mm

2

2.5 N•m

2 Wires*

2.5...10 mm

2

3.4 N•m

2.5...10 mm

2

3.6 N•m

2.5...16 mm

2

(14...6 AWG)

2.5 N•m

(22 lb-in)

2.5...16 mm

2

(14...6 AWG)

2.5 N•m

(22 lb-in)

25 mm²

(4 AWG )

25 mm²

(4 AWG )

3.4 N•m

(30 lb-in)

2 Wires*

2.5...16 mm

2

(14...6 AWG)

2.5...16 mm

2

(14...6 AWG)

3.6 N•m

(32 lb-in)

4.0…35 mm

2

(12...2 AWG)

Flexible Stranded

w/ Ferrule

Stranded / Solid

1 Wire

4.0…35 mm

2

(12...1 AWG)

Power Wiring

Al l

Control Wiring

592-1EF_T

592-1EF_C

592-1EFG D

0.75...2.5 m m

2

1.4 N•m

0.75...4.0 m m

2

(18...12 AWG)

1.4 N•m

(12 lb-in)

3.4 N•m

(30 lb-in)

4.0...35 mm

2

4.6 N•m

4.6 N•m

(40 lb-in)

2

NEMA Size 3
NEMA Taille 3
NEMA Tamaño 3

Connection must be

"A"

tted by user

5

92-1EF_D

140 lb-in
(16 N•m)

12 lb-in
(1.4 N•m)

4

3

1

30 lb-in

2

(3.4 N•m)

To adjust trip current, turn dial until the desired current is
aligned with the pointer. Trip rating is 120% of dial setting.

Selectable Trip Class
Automatic/Manual Reset Mode

Push to reset

Push to stop

Push to test

Main Connections

592-1EF*

Trip Indicator Window
Red indicator not visible: Not Tripped
Red indicator visible: Tripped

STAR DELTA (Y )

S.F. _ _ FLA _ _

S.F. < 1.15

S.F. > 1.15

Y

DOL

= .9 X FLA

= 1 X FLA

FLA

=

1.73

FLA _ _

FLA

=

1.73

= 1 X FLA

Overload Relay Contact Status

Contact Ratings: N.O. C600 / N.C. B600 (AC)
N.O. / N.C. R300 (DC)

95

97 98

97 95

98 96

96

97 95

98 96

Test TrippedStop PressedNormal

OpenOpenClosed

ClosedOpenOpen

97 95

98 96

*FOR MULTIPLE CONDUCTOR APPLICATIONS THE SAME SIZE AND STYLE WIRE MUST BE USED.

Publication 592-IN021E-EN-E - May 2021 PN-562590 DIR 10004184714 (Version 04)

Bulletin 592 E100 Overload Relay Application and Installation

E100 Overload Contactor Short Circuit Protection Device (1)

Standard

Fault Rating

Amp Range Cat. No.

UL class RK5
Fuse Max (A)

Circuit Breaker Frame

Max Amp

600 Vac

1EFAT 0.1-0.5 A 500-T, 9A 1 ---

1EFBT 0.2 - 1 A 500-T, 9A 3 ---

1EFCT 1 - 5 A 500-T, 9A 15 ---

1EFDT 3.2 - 16.0 A 500-T, 9A 35 ---

1EFBC 0.2 - 1 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

3---

1EFCC 1 - 5 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

15

140G-H2 (20 A)

(2)(3)

1EFDC 3.2 - 16.0 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

50

140G-H2 (60 A)

(2)(3)

1EFEC 5.4-27.0 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

70
100
100

140G-H2 (70 A)

(2)(3)

140G-H2 (100 A)

(2)(3)

140G-H2 (100 A)

(2)(3)

1EFFC 11-55 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

70
100
175

140G-H2 (70 A)

(2)(3)

140G-H2 (100 A)

(2)(3)

140G-J2 (175 A)

(3)

1EFGD 20-100 A 500F-D, 90A 350

140G-K3 (350 A)

(3)

10kA

Short Circuit Ratings, per UL60947-4-1 and CSA 22.2 No. 60947-4-1

Cat No

(1) Selected fuse or breaker size shall not exceed 4x starter FLA
(2) 140G-H CB may be replaced with 140G-G CB up to 480V applications only
(3) 140G Inverse Time CB may be replaced with 140MG Magnetic Only Trip Type

1kA

5kA

592-

Table 1: E100 UL Standard Fault Ratings, Type I

Table 2: Short Circuit Ratings, Type I, Using 140U D Frame Circuit Breakers

Contactor Standard Fault Rating

Amp Range Cat. No. 600Y / 347 V 480Y / 277 V 600Y / 347 V

1EFAT 0.1-0.5 A 500-T, 9A

C15 (15A)

1EFBT 0.2 - 1 A 500-T, 9A

C15 (15A)

1EFCT 1 - 5 A 500-T, 9A

C20 (20A)

1EFDT 3.2 - 16.0 A

500F-A, 18A

C30 (30A)

1EFEC 5.4-27.0 A 500F-B, 27A

C30 (30A)

Table 3: Type I, High Fault Ratings using 140G Circuit Breakers

Contactor

Amp Range Cat. No. Circuit Breaker Frame Max Amp (1) 480 Vac 600 Vac

1EFCC 1-5 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-G6

(2)

20 A 65 kA ---

1EFCC 1-5 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-H6

(2)

20 A 65 kA 25 kA

1EFDC 3.2-16 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-G6

(2)

60 A 65 kA ---

1EFDC 3.2-16 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-H6

(2)

60 A 65 kA 25 kA

1EFEC 5.4-27.0 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-G6

(2)

70 A
100 A
100 A

65 kA ---

1EFEC 5.4-27.0 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-H6

(2)

70 A
100 A
100 A

65 kA 25 kA

1EFFC 11-55 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

140G-J6

(2)

70 A
100 A
175 A

65 kA 25 kA

1EFGD 20-100 A 500F-D, 90A

140G-K6

(2)

350 A 65 kA 35 kA

High Fault Rating

Cat No

(1) Selected fuse or breaker size shall not exceed 4x starter FLA
(2) 140G Inverse Time CB may be replaced with 140MG Magnetic Only Trip Type

25 kA

5 kA

592-

592-

1 kA

65 kA

E100 Overload

Maximum (1)

Circuit Breaker

140U-D6D3-

Short Circuit Protection Device

E100 Overload

Fault Rating

Cat No

Wiring Diagrams

3-Phase, Full-voltage

Direct-on-line Starter,

NEMA Symbology

3-Phase, Full-voltage

Direct-on-line Starter,

IEC Symbology

1-Phase, Full-voltage

Direct-on-line Starter,

NEMA Symbology

3

1-Phase, Full-voltage

Direct-on-line Starter,

IEC Symbology

L

S.C.P.D.

“A”

A1

L2 L3 13L1

A2

95

96 97 98

T2 T3T1

T2

T1 T3

S.C.P.D.

14

“A” Connection must be tted by user

“A”

1

95

35

96 97 98

462

V

UW

13

A1

A2

14

“A”

A1

A2

95

L2 L3 13L1

96 97 98

T2 T3T1

T1 T2

“A”

1

14

95

96 97 98

462

“A”

U1 U2

“A”

13

35

A1

A2

14

“A” Connection must be tted by user

Publication 592-IN021E-EN-E - May 2021 PN-562590 DIR 10004184714 (Version 04)

Bulletin 592 E100 Overload Relay Application and Installation

1

10

100

1000

18

Cold Trip Curves

Class 30
Class 20

Class 15
Class 10

1

10

100

1000

18

Hot Trip Curves

Class 30
Class 20

Class 15
Class 10

Table 4: Type I and Type II Fuse Coordination per EN/IEC 60947-4-1

E100 Overload Contactor

Fuse

Cat No

Amp Range Cat. No.

Type I & II
Max Class

J or CC (A)

1EFAT 0.1-0.5 A 500-T, 9A 3

1EFBT 0.2 - 1 A 500-T, 9A 6

500F-A, 18A 6

500F-B, 27A 6

500F-C, 45A 6

1EFCT 1 - 5 A 500-T, 9A 15

500F-A, 18A 15

500F-B, 27A 15

500F-C, 45A 15

1EFDT 3.2 - 16.0 A 500-T, 9A 15

500F-A, 18A 30

500F-B, 27A 30

500F-C, 45A 30

500F-A, 18A

30
50

500F-B, 27A 40

500F-C, 45A 50

500F-A, 18A 40

500F-B, 27A 60

500F-C, 45A 100

1EFGD 20-100 A 500F-D, 90A 5 200

1EFBC

0.2 - 1 A

1EFDC

3.2 - 16.0 A

1EFCC

1 - 5 A

592-

1EFEC

5.4-27.0 A

3

1EFFC

11-55 A

1

100

Max

Voltage (V)

High Fault,

Conditional S. C.

current , Iq (kA)

Standard Fault,

Prospective S. C.

current , Ir (kA)

600

Table 5: E100 UL High Fault Fault Ratings (Type 1)

E100 Overload Contactor

Short Circuit Protection Device (1)

UL Fuse class / Max (A)

High Fault

Rating

Amp Range Cat. No. 250 Vac 480 Vac 600 Vac Type 1

1EFAT 0.1-0.5 A 500-T, 9A --- J / 2 A J / 2 A

1EFBT 0.2 - 1 A 500-T, 9A --- J / 4 A J / 4 A

1EFCT 1 - 5 A 500-T, 9A

--- J / 15A J / 15A

1EFDT 3.2 - 16.0 A 500-T, 9A

--- J / 15 A J / 15 A

1EFBC 0.2 - 1 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

--- J / 4 A J / 4 A

1EFCC 1 - 5 A

500F-A, 18A
500F-B, 27A
500F-C, 45A

--- RK5 / 20 A RK5 / 20 A

500F-A, 18A

RK5 / 30 A RK5 / 30 A RK5 / 30 A

500F-B, 27A

RK5 / 60 RK5 / 30 A RK5 / 30 A

500F-C, 45A

RK5 / 60 RK5 / 30 A RK5 / 30 A

500F-A, 18A

RK5 / 30 A RK5 / 30 A RK5 / 30 A

500F-B, 27A

RK5 / 60 RK5 / 30 A RK5 / 30 A

500F-C, 45A

RK5 / 60 RK5 / 30 A RK5 / 30 A

500F-A, 18A

RK5 / 30 A RK5 / 30 A RK5 / 30 A

500F-B, 27A

RK5 / 60 RK5 / 60 A RK5 / 30 A

500F-C, 45A

RK5 / 100 RK5 / 60 A RK5 / 60 A

1EFGD 20-100 A 500F-D, 90A RK5 / 200 A RK5 / 200 A RK5 / 200 A

(1) Selected fuse size shall not exceed 4x starter FLA or as stated in table whichever is smaller

Cat No

592-

100kA

1EFFC

11-55 A

3.2 - 16.0 A

1EFEC

5.4-27.0 A

1EFDC

4

Trip Curves

Time (s)

For Technical Support, visit rok.auto/support.

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Product certificates are located in the Rockwell Automation Literature Library: rok.auto/certifications.

EEE Yönetmeliğine Uygundur.

AMERICAS: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: [phone], Fax: [phone]

EUROPE/MIDDLE EAST/AFRICA: Rockwell Automation NV, Pegasus Park, De Kleetlan 12a, 1831 Diegem, Belgium, Tel: [phone], Fax: [phone]

ASIA PACIFIC: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: [phone], Fax: [phone]

Publication 592-IN021E-EN-E - May 2021 | Supersedes Publication 592-IN021A-EN-E- August 2019

Copyright © 2021 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Multiple of FLA

Multiple of FLA

expanding

human possibility

*PN-562590*

DIR 10004184714 (Version 04)

PN-562590

TM