Installation Instructions
44.5
(1.75)
44.5
(1.75)
25 (1) 25 (1)
Symbol
Skew
Tilt
Pitch
To H ost
To P ower
Original Instructions
Bulletin 48CR Code Reader
Catalog Number 48CR-CB16R400-E8, 48CR-CB52R102-E8, 48CR-CB80R133-E8, 48CR-CB80R190-E8, 48CR-CC16RAF-E8, 48CR-CC50RAF-E8,
48CRCC77RAF-E8
Top ic Pa ge
Summary of Changes 1
Dimensions 1
Mount and Position the Reader 1
Connect the System 1
Power Requirements and Pin Assignments 1
Status Indicators 2
Connect to Code Reader 2
Product Selection 3
Specifications 4
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Translated versions are not always available for each revision.
Top ic Pa ge
Updated Connectivity in the Specifications table. 4
Dimensions
Figure 1 - Approximate Dimensions [mm (in.)]
Mount and Position the Reader
1. Position the reader several inches from the symbol. The focal distance
varies depending on the code reader catalog number and the 1D/2D
barcode size. If needed, you can reposition the reader a few times to
find the ideal distance.
2. Tip the reader relative to the symbol to avoid the glare of direct
(specular) reflection.
3. Symbols can be rotated (tilted) at any angle. However, for best results,
symbols must be aligned with the field of view. If there are linear
symbols, align the bars in the direction of their movement (ladder
orientation) to help minimize the chance of blurring. This alignment
results in more consistent decodes.
IMPORTANT
Figure 2 - Skew, Pitch, and Tilt
Avoid excessive skew or pitch. Maximum skew is ±30°;
maximum pitch is ±30°. Figure 2 shows approximate
skew axis, pitch axis, and tilt axis.
Connect the System
Figure 3 - 48CR Code Reader– Standalone Ethernet Configuration
IMPORTANT
The 48CR code reader is an EtherNet/IP™ reader. See
publication 48CR-UM001 for more details.
Power Requirements and Pin Assignments
4.75…30V; 150 mA at 24V DC (typical)
Bulletin 48CR Code Reader Installation Instructions
5
6
7
8
4
3
1
2
3
2
1
4
Type 192.168.1.80 in the address
bar of the web browser. The Web
Connect session launches after
the IP address has been entered.
I/O Connectors
Table 1 - Power I/O Connection
Face View of
Male DC Micro
Table 2 - Ethernet Connection
Face View of
Female DC Micro
Color Pin Number
White-Orange 1 TxData +
White-Green 2 TxData -
Orange 3 Recv Data +
Green 4 Recv Data -
Status Indicators
Color Pin Number
White 1 Trigger input
Brown 2 +24V DC
Green 3 Input 1
Yell ow 4 Out put 1
Gray 5 Output 2
Pink 6 Output common
Blue 7 0V DC
Red 8 Input common
Indicator Status Description
PASS
TRIG
MODE
LINK
FAIL
PWR
Off Inactive status
Steady green Active status
Off Waiting for trigger event
Flashing yellow Trigger event
Off Unit not ready
Flashing yellow
(0.5 Hz)
Steady yellow Unit is configured
Off No power or no IP address
Steady yellow
Flashing yellow
Off Inactive status
Steady red Active status
Off No power is applied to unit
Steady green Power on
Unit is not configured
Connected in normal
(No network connection,
only power is connected).
Signal
Receiver
Signal
Receiver
operation
Standby.
Connect to Code Reader
You can connect to your 48CR code reader via Web Connect or Add-on Profile
(AOP). See publication 48CR-UM001 for details.
Ethernet Communication Options
There are two options to make a static connection to your code reader.
Option 1 — Initiate IP Address (DHCP Default)
1. The code reader IP address configuration state defaults to dynamic and
requires a Dynamic Host Configuration Protocol (DHCP) server to assign
the IP address automatically.
2. Manually assign the IP address through the Rockwell Automation®
BootP/DHCP server tool.
Option 2 — Change Static IP Address
1. Navigate to Control Panel > Network and Sharing Center on your
computer.
2. Click Local Area Connection 4. In the Status dialog box, click Properties.
3. In the Local Area Connection Properties dialog box, select Internet
Protocol Version 4 (TCP/IPv4) and click Properties again. Set the IP
address to 192.168.1.x (for example, 192.168.1.80).
4. Click OK.
5. Open a web browser and type the IP address of the code reader that was
established in step 3
The code reader connects to Web Connect.
Initialize Web Connect
When you enter the IP address of the code reader directly in the address bar of
your web browser, Web Connect loads and starts.
Figure 4 - Initiate Web Connect in Browser
.
2 Rockwell Automation Publication 48CR-IN001B-EN-P - January 2021
Bulletin 48CR Code Reader Installation Instructions
Once Web Connect has launched, the initial view is the Start View (Figure 5). The
connected code reader is shown along with user-defined name, IP address, model,
serial number, MAC ID, firmware revision, sensor, optics, decoder, and speed. This
initial view allows you to choose either Assisted Setup, New Setup, or to load a
setup. For details on use of Web Connect, see publication 48CR-UM001
.
Figure 5 - Web Connect View
IMPORTANT
Web Connect and Studio 5000® Add-on Profiles are
the preferred user interfaces to configure and test
your 48CR code reader.
Add-on Profile (AOP)
Figure 6 - AOP
Table 4 - Advanced Auto-focus Code Readers (1.2 MP Resolution)
Lens
[mm (in.)]
5.0 (0.2) Standard density
7.7 ( 0.3) High den sity
16 (0.6) Ultra high density
Optics Imager
SXGA 1D, 2D, and DPM
Decode
Algorithms
Cat. No.
48CR-CC50RAF-E8
48CR-CC77RAF-E8
48CR-CC16RAF-E8
Table 5 - Accessories
Description Cat. No.
Polarizer — lens cover kit
Diffuser — lens cover kit
L-bracket mounting
Adjustable mounting bracket
Right-angle mirror
T-p ort
48CR-POLARIZER
48CR-DIFFUSER
48CR-LBKT
48CR-ADJBKT
48CR-45MIRROR
879D-F8D4M
Table 6 - Cables
Style Connector Type Pins Shield
EtherNet/IP Cables
M12 male straight
to RJ45 male
M12 D Code
Patchcords
Power Cables
DC Micro
(M12) QD Code
Cordset
DC Micro
(M12) QD Code
Patchcord
(1) The x represents the cable length. Available in lengths of 0.15, 0.2, 0.3, 0.6, 1, 2, 2.5, 3, 4, 5, 10, 15, 20,
30, and 40 m (0.5, 0.7, 1, 2, 3.3, 6.6, 8.2, 9.8, 13.1, 16.4, 32.8, 49.2, 65.6, 98.4, and 131.2 ft) in increments
of 5 m (16.4 ft) up to 75 m (246.1 ft).
(2) The x represents the cable length. Available in lengths of 0.3, 1, 2, 5, 10, and 15 m (1, 3.3, 6.6, 16.4, 32.8,
and 49.2 ft) in increments of 5 m (16.4 ft) up to 75 m (246.1 ft).
straight
M12 male right
angle to RJ45
male straight
M12 female
straight to flying
lead
M12 female
straight to M12
male straight
4 Unshielded 24
Unshielded
8
Shielded
Unshielded
8
Shielded
Wire Size
[AWG]
24
24
Cat. No.
1585D-M4TBJM-x
1585D-E4TBJM-x
889D-F8AB-x
889-F8FB-x
889D-F8ABDM-x
889D-F8FBDM-x
(1)
(1)
(2)
(2)
(2)
(2)
For details on the use of AOP, see publication 48CRUM001
.
Product Selection
Table 3 - Standard Fixed-focus Code Readers (0.3 MP Resolution)
Lens
[mm (in.)]
5.2 (0.2)
8 (0.3)
8 (0.3)
16 (0.6)
Optics Imager
Standard
density
High
density
High
density
Ultra high
density
WVGA
Focu s
Distance
[mm (in.)]
102 (4.02)
133 (5.24)
190 (7.48)
400 (15.75)
Decode
Algorithms
1D, 2D, and
DPM
48CR-CB52R102-E8
48CR-CB80R133-E8
48CR-CB80R190-E8
48CR-CB16R400-E8
Rockwell Automation Publication 48CR-IN001B-EN-P - January 2021 3
Cat. No.
IMPORTANT
See ab.rockwellautomation.com/Connection-Devices/
Cables-and-Cordsets and online configuration tools for
more cable and cordset offerings.
Specifications Additional Resources
Table 7 - Specifications
Attribute Standard Advanced
Certifications
Decoder
Speed High speed (up to 60 fps) High speed (up to 42 fps)
Sensor (CMOS) WVGA (0.34 MP, 752 x 480) SXGA (1.2 MP, 1280 x 980)
Shutter Global
Frames per second (FPS) WVGA (60 FPS) SXGA (42 FPS)
Exposure 50…100,000 µs (default 2500 µs)
Focal length
Connectivity M12 8-pin power, M12 4-pin Et hernet
Illumination 16 red inner light-emitting diode (LEDs)
Light source, type High output LED
Light source,
wave length
Light source,
operating life
Digital I/O 2 opto-isolator inputs, 2 opto-isolator outputs
Electrical 4.75…30V DC, 200 mV p-p max ripple, 150 mA at 24V DC (typical)
Operating temperature 0…40 °C (32…104 °F)
Storage temperature -50…+75 °C (-58…+167 °F)
Humidity 5…95% (noncondensing)
Dimensions 25 x 45 x 45 mm (1 x 1.75 x 1.75 in.)
Weig ht 68 g (2 .4 oz)
Enclosure IP65/67, aluminum
Indicators Target pattern, good read (green flash), performance status indicators
Emissions EN 55022:2010 Class A limits
•FCC and CE Marked
• RoHS compliant
• Plus (high-contrast 1D/2D)
• X-mode (poor or damaged 1D/2D = DPM)
Fixed focus:
•102 mm (4.02 in.)
•133 mm (5.24 in.)
• 190 mm (7.48 in.)
•400 mm (15.75 in.)
625 nm (inner red) nominal, 617 nm (outer red) nominal
50,000 hr @ 25 °C (77 °F)
Liquid lens auto focus:
•102 mm (4.02 in.)
• 190 mm (7.48 in.)
•400 mm (15.75 in.)
These documents contain additional information concerning related products from
Rockwell Automation.
Resource Description
48CR Code Reader User Manual,
publication 48CR-UM001
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
Product Certifications website,
rok.auto/certifications
You can view or download publications at rok.auto/literature.
Provides information on the installation and
configuration of 48CR code readers.
Provides general guidelines for installing a
Rockwell Automation industrial system.
Provides declarations of conformity,
certificates, and other certification details.
Waste Electrical and Electronic Equipment (WEEE)
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
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Ethernet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 48CR-IN001B-EN-P - January 2021 | Supersedes Publication 48CR-IN001A-EN-P - November 2019
Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
10002830370 Ver 02
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