IMPORTANTSave these instructions for future reference.
Topi c Page
Specifications1
Summary of Changes1
Introduction1
Mounting Information2
LED Operation and Diagnostics2
Connection Information3
Power Supply Requirements3
Safety Ratings3
Maintenance3
Declaration of Conformity3
Approved Monitoring Relay Units3
Troubleshooting4
Application Wiring Examples5
Summary of Changes
Updated the Approved Monitoring Relay Un its on page 3.
Introduction
Installation must be in accordance with the following instructions and
specifications and implemented by suitable competent personnel.
Adherence to the recommended maintenance instructions forms part of
the warranty.
This unit is not to be used as a mechanical stop. Guard stops and guides
must be fitted.
This device is intended to be part of the safety-related control system of
a machine. Before installation, a risk assessment must be performed to
determine whether the specifications of this device are suitable for all
foreseeable operational and environmental characteristics. Refer to
for Certification information and ratings.
Ta b l e 1
ATT EN TI ON : The presence of spare actuators compromise the
integrity of the safety systems. Personal injury or death, property
damage or economic loss can result. Appropriate management
controls, working procedures, and alternative protective measure
should be introduced to control their use and availability.
WARNING: Do not defeat, tamper, remove, or bypass this unit.
Severe injury to personnel could result.
Table 1 - Specifications
Attribute440N-Z21W1PA, 440N-Z21W1PB, 440N-Z21W1PH
Safety Standards
Safety ClassificationDual contacts suitable for Cat.3 or 4 systems
Functional Safety Data
Usable for ISO 13849-1:2006 and IEC 62061. Data other
than B10d is based on: Usage rate of 10p/10mins.,
day, 360 days/year, representing 51840 operations per year.
CertificationsCE Marked for all applicable directives, c-UL-us, and TÜV
Operating Characteristics (at rated temperature range)
Sensing distance horizontal plane of operation10 mm (0.39 in.)
Sensing distance vertical plane of operation6 mm (0.23 in.)
Typical misalignment
Operational Current≤ 30 mA + 1 Aux
Maximum # of switches, connected in seriesMonitoring Relay Unit dependent
Operating Voltage24V DC +10% / -15%
Physical Characteristics
Case MaterialMolded ABS
Actuator M aterialMolded A BS
ColorRed
Outputs
Safety Output (Solid State Relay)2 x N.C. 50 mA
Auxiliary1 x PNP N.O. 200 mA
Response Time
Switch response time5 ms
Series response time5 ms
Maximum Frequency of Ope ration1 Hz
Environmental
Operating Temperature-10…+55 °C (14…131 °F)
Operating Humidity5…95% relative
Washdown rating / Enclosure type ratingIEC 60529, IP69
ISO 14119, IEC 60947-5-3, ISO 13849-1 when used
with approved safety relay
B10d: > 2x106 operations min. PFHD: < 3x10
MTTFd: > 380 years
Dual channel interlock may be suitable for pe rformance
24 hrs/
levels PLe or PLd (according to ISO13849-1:2006 and
for use in SIL 2 or SIL 3 systems (according to IEC 62061)
depending on application chara cteristics.
Make, Minimum
± 4 mm (0.16 in.) (see Figure 3 on page2
Misalignment Curve)
-7
for
Page 2
Magnetically Coded Non-contact Switch (MC2)
5.5
(0.22)
16.5
(0.65)
4.2
(0.17) Ø
20.0
(0.79)
29.0
(1.14)
53
(2.1)
48.0 (1.89)
22.0 (0.87)
5.5
(0.22)
16.5
(0.65)
4.2
(0.17) Ø
20.0
(0.79)
29.0
(1.14)
48.0 (1.89)
22.0 (0.87)
To obtain maximum switching
distance center switches
± 4 mm (0.16 in.)
To prevent damage, it is recommended that a 2 mm (0.08 in.)
gap be maintained between the actuator and sensor.
Distance 8…14 mm (0.31…0.55 in.)
ActuatorSensor
To prevent damage, it is recommended
that a 2 mm (0.08 in.) gap be
maintained between the actuator and
sensor.
Actuator
Sensor
0
0
0
-4 -8 -12 -16 -20
442-8121620
4
8
12
16
0
-4 -8 -12 -16 -20
442-8121620
4
8
12
16
20
24
20
24
2mm Gap
2mm Gap
0
0
0
-4 -8 -12 -16 -20442-8121620
4
8
12
16
0
-4 -8 -12 -16 -20442-8121620
4
8
12
16
20
paG mm2paG mm2
2mm Gap
Table 1 - Specifications (Continued)
Shock & Vibration
E.M.C.EN 61000-6-2, EN 60947-5-3
Protection
Safety Output Short-Circuit ProtectionProvided by the approved safety relays
IEC 680068-2-27 30 g, 11 ms
IEC 680068-2-6 10…55 Hz
6
cycles
Figure 1 - Approximate Dimensions [mm (in.)]
Figure 2 - Sensor Alignment
Figure 3 - Misalignment Curve
Mounting Information
Use non-removable screws, bolts, or nuts to mount the switch and actuator. Do
not over torque the mounting hardware. It is re commended to use M3 screws
and washers throughout.
Maximum torque is 1 N•m (8.86 in•lb). Use nonmagnetic mounting
hardware.
Position the switch and actuator so they are aligned with each other.
Mounting for Maximum Misalignment
Mount the Sensor to the fixed part of the guard and the Actuator to the
movable section. Keep the Sensor and Actuator within the sensing range
detailed as shown in Figure 3
Minimum distance between sensors is 50 mm (1.97 in.).
2Rockwell Automation Publication 440N-IN003B-EN-P - April 2018
IMPORTANTTo obtain maximum switching distance, center the switches
± 4 mm (0.24 in.).
.
LED Operation and Diagnostics
Table 2 - Unit Indicators (per IEC 60073)
StateStatusTroubleshooting
OffNot powered
OffO verloadCheck AUX connections
Device
Output LED
RedActuator not present
GreenActuator present—
Green
flashing
Actuator present
Actuation not present on other
switches or wiring fault
Check supply, check wiring to
controller A
If actuator present check
misalignment.
Check wiring to controller.
actuators on other switches
Check
Page 3
Magnetically Coded Non-contact Switch (MC2)
+24V
Aux
Gnd
Safety B
Safety A
Not
connected
Safety A
Safety B
476
8
1
5
2
3
Connection Information
Table 3 - Wiring Diagram
PinWire ColorSignal
1WhitePNP Aux
2Brown+24V
3GreenNot connected
4YellowS afety B
5GraySafety A
6PinkSafety B
7Blue0V
8RedSafety A
Recommended Mating Cable
The standard cable lengths are 2 m, 5 m, and 10 m. Use catalog number
889D-F8AB-2 [2 m (6.5 ft)] for the standard length or replace the 2
with 5 [5 m (16.4 ft)] or 10 [10 m (32.8 ft)] for remaining options.
IMPORTANTWhen the MC2 is used with any MSR100 series relay, for the
diagnostic function to operate correctly the red and gray
wires (Safety A) must be connected to S11 and S12.
Power Supply Requirements
24V DC + 10°/-15° has to be supplied by a power supply that complies
with IEC/EN 60204 and IEC/EN 61558-1. Such a power supply meets
the electrical safety requirements and maintains the minimum power of
20.4V DC during 20 ms even in the event of voltage dips.
When using an approved relay with a MC2 and the same power supply
is utilized for all devices, the relay will provide surge protection for the
MC2. If a separate power supply is used for the MC2, then extra
protection will be required.
Safety Ratings
An MC2 can achieve up to Cat 4/PLe, SIL CL3 when individually
monitored by an approved Monitoring Relay Unit (see 9.1) that itself
achieves Cat 4/PLe SIL CL3.
Two or more MC2 sensors connected in series with an approved relay,
achieves up to CAT3/PLd/SIL CL2.
Repair
If there is any malfunction or damage, no attempts at repair should be
made. The unit should be replaced before machine operation is allowed.
Declaration of Conformity
This is to declare that the products shown in this document conform
with the Essential Health and Safety Requirements (EHSRs) of the
European Machinery Directive (98/37/ED Machinery Directive, 2004/
108/EC EMC Directive). These products also conform to
EN60947-5-3, EN 1088, EN ISO 12100 parts 1 & 2, EN 60204-1 and
have Third Party Approval.
MC2 can only be used with the approved relays. Use of other devices
not listed is at your own risk.
Only 24V DC MSR Relays or MSR Relays configured for 24V DC
operation are compatible with MC2.
Table 4 - Approved Monitoring Relay Unit List and Max Number of
Series MC2s
Monitoring Relay
Series
GSR Series-5%-10%-15%
GSR CI440R-S13R281010
GSR DI440R-D22R281010
GSR SI440R-S12R281010
GSR DIS440R-D22S281010
CR30440C-CR3081010
MSR Series
MSR30RT/RTP440R-N23197/440R-N23198101010
MSR 100 Series
MSR124RT
MSR126T/R440R-N23117/440R-N23123101010
MSR126.1T/.1R440R-N23114/440R-N23120101010
MSR127T/TP440R-N23126/440R-N23132101010
MSR127R/RP440R-N23129/440R-N23135101010
MSR131RTP440R-C23139101010
MSR138DP440R-M23151101010
MSR138.1DP440R-M23084101010
MSR142RTP440R-G23216108-
MSR178DP440R-M23227101010
Catalog Number
440R-G23110/440R-G23108/
440R-G23107
Max Number of
24V DC Supply Voltage
101010
MC2 Units
in Series
Maintenance
Every six months check the correct operation of the switching circuit.
Also check for signs of abuse or tampering. Inspect the switch casing for
damage.
Rockwell Automation Publication 440N-IN003B-EN-P - April 20183
Rockwell Automation Publication 440N-IN003B-EN-P - April 20187
Page 8
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Magnetically Coded Non-contact Switch (MC2)
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Publication 440N-IN003B-EN-P - April 201872697 Ver 03