ATT EN TI ON : Read this document and the documents that are listed
in the Additional Resources section about installation,
configuration, and operation of this equipment before you install,
configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions,
and requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service,
use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with
applicable code of practice.
If this equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Topi c Page
Summary of Changes1
Additional Resources1
Introduction1
Mounting2
Installation Considerations2
Auxiliary/Manual Release3
Connections4
The QR code on the switch provides a link to publication
440G-UM001A-EN-P.
ResourceDescription
440G-LZ Guard Locking Switch User Manual,
publication 440G-UM001A-EN-P
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor
or Rockwell Automation sales representative.
Provides general guidelines for installing a
Rockwell Automation guard locking switch.
Provides general guidelines for installing a
Rockwell Automation industrial system.
Provides declarations of conformity,
certificates, and other certification details.
Introduction
ATT EN TI ON : Do not attempt to install this device unless the
installation instructions have b een studied and u nderstood. This
document acts as a guide for a typical installation and is available in
some languages at
Select the publication language and type 440G-LZ in the search
field. A user manual is also available, publication
440G-UM001A-EN-P
www.rockwellautomation.com/literature.
.
Summary of Changes
Added required minimum distance between switches and detail for 5pin quick-disconnect models.
Figure 1 - Assembly Overview
Page 2
440G-LZ Guard Locking Safety Switch
For proper installation, a
minimum of two fasteners
must be used, at least one of
which must be fitted to the top
row of holes, closest to the
bend in the actuator mounting
bracket.
2 x M5/M6 CSK
3 x M5
The locking bolt must always enter
the actuator mounting bracket first.
200 mm (7.87 in.) minimum
Align the white triangles
0.4 N•m
2 x T10
Torx screws
This 440G-LZ Guard Locking switch is for use on guards that are
engineered to be rigid without sag. A separately mounted latch (for
example, magnetic, mechanical) and mechanical stop is required.
Installation must be in accordance with these instructions and must be
carried out by qualified personnel.
ATT EN TI ON : After installation, ensu re that there is no p ossibility
of lifting the ac tuator over the extended locki ng bolt. Adherence to
the recommended maintenance instructions forms part of the
warr anty.
This device is intended to be part of the safety-related control system of
a machine. Before installation, a risk assessment must be performed to
determine whether the specifications of this de vice are suitable for all
foresee able ope rational and environmental characteristi cs of the
application. See Specifications on page 5
and ratings.
Use appropriate screws, bolts, or nuts that are fitted by tools to mount
the switch and actuators to avoid the risk of tampering. Do not over
torque the mounting hardware.
for certification information
Mounting
Figure 2 - Switch Body and Actuator
Installation Considerations
Figure 4 - Orientation of Assembled S
Minimum Distance Between Switches
If a pair of 440G-LZ switches is mounted close to each other, the two
inductive fields interact causing crosstalk, which results in nuisance
faults and false operation.
An absolute minimum of 200 mm (8 in.) must be used to help achieve
correct operation.
The restriction applies if a 440G-LZ switch is mounted close to the
TLS-Z guard locking and the 440N-Z SensaGuard™ switches.
Figure 5 - Minimum Distance between Switches
witch
ATT EN TI ON : For the switch, actuator and actuator mounting
bracket:
• Only use the designated mounting holes.
• Never drill or use to support other structures such as conduit,
cable wa ys, or other hardware.
Figure 3 - Actuator Mounting Possibilities
2Rockwell Automation Publication 440G-IN011B-EN-P - October 2018
Figure 6 -
Four Directions of Approach
Page 3
440G-LZ Guard Locking Safety Switch
G
H
2.5 (0.098)
dia.
25
(0.98)
50
(1.97)
22.5
(0.89)
45 (1.77)
8
(0.31)
10
(0.39)
22.9
(0.90)
140 (5.51)
10
(0.39)
9.5
(0.37)
9.525
(0.37) dia.
22.5
(0.88)
134.5 (5.29)
33
(1.29)
2 x 5.5
(0.22) dia.
Figure 7 - Actuator Alignment (Three Methods)
1. By setting gap
2.5 mm (0.09 in.)
[
0…5 mm (0…0.19 in.)
2. By mounting hole alignment
H”
6.5 mm (0.25 in.)
“
[4…9 mm (0.15…0.35 in.)]
3. By use of the
Alignment
“G”
]
Guide
Auxiliary/Manual Release
Operation
To reset the switch, cycle the power.
Figure 8 - Manual Release Operation [mm (in.)]
Figure 9 - Dimensions [mm
of the
auxiliary release caus
(in.)]
es
a fault condition.
IMPORTANTIt might be easier to achieve actuator alignment by first
mounting just the actuator mounting bracket to the guard/
door and then fit the actuator to its mounting bracket.
It is not possible to mechanically extend the locking bolt
during installation, this can only be done electrically (see
Commissioning in the user manual).
ATT EN TIO N: After installation, be sure that there is no possibility
of lifting the actuator over the extended locking bolt.
After installation, be sure that there is no possibility of collision
when the actuator approaches the switch body.
51.5 (2.03)
40 (1.57)
40
(1.57)
65
(2.56)
47
(1.85)
3
(0.12)
Act uato rs.
25.4
(1.0)
7
(0.28)
25 (0.98)
6 x 6.35
(0.25) dia.
12.5
(0.5)
See publication 440G-UM001, for configuring Unique
Rockwell Automation Publication 440G-IN011B-EN-P - October 20183
Page 4
440G-LZ Guard Locking Safety Switch
2 24V DC+
1 Aux
7 0V
6 Safety B
3 Lock Command
8 Safety A+
4 Safety B+
5 Safety A
Keyway
5
4
3
1
2
Connections
Figure 10 - Eight-pin Micro (M12) or Cable Version
ColorFunctionPin
WhiteAux1
Brown24V DC+2
GreenLock3
Yel lowSaf et y B+4
GreySafety A5
PinkSa fety B6
BlueGnd/0V7
RedSafety A+8
The recommended cordset is catalog number 889D-F8AB-2 (2 m
[6.5ft]). For additional lengths, replace the 2 with a 5 (5 m [16.4 ft]), or
10 m (32.8 ft) for standard cable lengths.
Five-pin Micro (M12)
PinColorFunction
1Brown+24
2WhiteSafety OSSD 1 Output
3Blue0V
4BlackSafety OSSD2 Output
5GrayLock Command
The recommended cordset is catalog number 889D-F5AC-2 (2 m
[6.5ft]). For additional lengths, replace the 2 with 5 [5 m (16.4 ft)] or
10 [10 m (32.8 ft)] for standard cable lengths.
The recommended patchcord for use with ArmorBlock® Guard Safety
I/O is the 2 m (6.5 ft) catalog number 889D-F5ACDM-2. Replace the
2 with 0M3 [0M3 (0.98 ft)], 1 [1 m (3.28 ft)], 5 [5 m (16.4 ft)], or 10
[10 m (32.8 ft)] for standard cable lengths.
4Rockwell Automation Publication 440G-IN011B-EN-P - October 2018
Page 5
440G-LZ Guard Locking Safety Switch
Specifications
Standards
Safety classification: Guard door sensi ng
and lock monitoring
Functional Safety Data: G uard door sensing
and lock monitoring
Certifications
Operating CharacteristicsProtection class (IEC 61140)Class II
Torque for M5 mounting of switch and
actuator mounting bracket
Locking bolt insertion for assured locking
and holding force
Locking bolt alignment tolerance
X, Y, Z
Holding force Fmax (EN/ISO 14119)1690 NAuxiliary outputs1 x PNP, 0.2 A max / OFF (0V DC)
Holding force Fzh (EN/ISO 14119) 1300 NEnvironmental
Maximum output current (each outputs) 200 mAOperating temperature0…55 °C (32…131 °F)
Quiescent power consumption, locked or
unlocked
Lock signal current3.5 mA signal on green lock/unlock wireOperating humidity 5…95% relative
Peak current and duration, at turn on or
after lock/unlock operation
Operating voltage Ue24V DC +10% / -15% Class 2 SELV Shock and vibrationIEC 60068-2-27 30 g, 11 ms/IEC 60068-2-6 10…55 Hz
Maximum frequency of operating cycles 0.2 Hz Hygienic
Dwell time between subsequent locking/
unlocking
Response time (Off)100 ms first switch, 50 ms additional for each switchRadio frequency / EMCIEC 60947-5-3, FCC-1(Parts 18&15), R&TTE
Risk time100 ms (according to IEC 60947-5-3)
Start up time (availability)5 sGeneral
Maximum length of a chain of switches10 km (Dependent on cable/connection/ required response time)MaterialsABS, locking bolt and mounting bracket 304 stainless steel
Insulation voltage Ui (IEC 60947-1)75V Protection Type
IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, IEC
62061, ISO 14119, UL 508
PLe Category 4 per ISO 13849-1, SIL 3 per IEC 61508 and IEC 62061
-10
PFHd: 9.1 x 10
application up to PLe (according to ISO 13849-1) a nd for use up to
SIL3 systems (according to IEC 62061 and IEC 61508) depending on
application characteristics. Mission time/PTI: 20 years
CE Marked for all applicable EU directives, c-UL-us (UL 508), TÜV,
C-tick
2.5 sWashdownSodium Hydroxide based washdown fluids
; Dual channel interlock can be suitable for use in
Operating Characteristics (continued)
Impulse withstand voltage Uimp
(IEC 60947-1)
Pollution degree (IEC 60947-1)3
Manual (auxiliary) relea seBuilt in
1 kV
ISO 14159:2004 and EN 1672-2005, (for that part of the machine
defined as “food splash area”)
Short-circuit, current limitation, overload, reverse polarity,
overvoltage (up to 60V max.), thermal shutdown/restar t
Status/Diagnostic Operating LED Indicators
The switch has two pairs of LEDs. Status LEDs are green and diagnostic LEDs are red.
Power to Lock VersionsDoor/Guard StatusLock Com mandOSSD InputLock StatusLED StatusOSSD Status
Power on and lock command offOpen or closedOffOff or onUnlocked
Lock command on and door openOpenOnOff or onUnlockedFast flash greenOff
Lock command on and door closedClosedOnOffLockedSlow flash greenOff
Lock command on and door closedClosedOnOnLockedSolid greenOn
Power to Release Versions
Power on with door openOpenOffOff or onUnlocked
Power on with door closedClosedOffOffLocked
Power on with door closed and OSSD
input active
Unlock command on and door closed or
open
Door/Guard
Status
ClosedOffOnLocked
Open or closedOnOff or onUnlockedSolid redOff
Blinks 6 x green then
solid red
Off
Unlock Command OSSD InputLock StatusLED StatusOSSD Status
Blinks 6 x green then 1 x blink red
followed by fast flash green
Blinks 6 x green then 1 x blink red
followed by slow flash green
Blinks 6 x green then 1 x blink red
followed by solid green
Off
Off
On
Rockwell Automation Publication 440G-IN011B-EN-P - October 20185
Page 6
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Catalog Numbers for Complete Switches
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Allen-Bradley, ArmorBlock, Rockwell Automation, Rockwell Software, and SensaGuard are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
.
Publication 440G-IN011B-EN-P - October 2018PN-212379
Supersedes Publication 440G-IN011B-EN-P - June 201510000818284 Ver 04