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Allen-Bradley
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42MRU-5200
Installation Manual
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Allen-Bradley 42MRU-5200 Installation Manual

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Page 1
Installation Instructions
Original Instructions
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors
Catalog Numbers
42MRU-5000, 42MRU-5200, 42MRP-5000, 42MRR-5000, 42MRL-5000, 42MRA-5000-FO, 42MRF-5000-FO, 42MRA-5000-FF, 42MRA-5000-WA, 42MRP-5000P, 42MRF-5000-FF, 42MRF-5000-WA, 42MTB-5000, 42MTB-5001, 42MTB-5003, 42MTB-5004, 42MTB-5002, 42MTB5000QD5-1, 42MTB-5004QD4-1
Topic Page
Summary of Changes 1
Description 1
Features 1
Operating Distance Selection 1
Specifications 2
Terminal Style Power Base Wiring Diagrams 3
Mini Quick-disconnect Wiring Diagrams 3
Typical Response Curves 4
Terminal-style Power Base Dimensions [mm (in.)] 5
Cable-style Power Base Dimensions 5
QD-style Power Base Dimensions [mm (in.)] 5
Lens Assembly Accessories 5
Right Angle Mirror Adapter Accessories [mm (in.)] 5
General-purpose Mounting Assembly 6
Heavy-duty Mounting Assembly [mm (in.)] 6

Features

• Modular package for increased flexibility
• Wide variety of sensing modes
• Selectable light/dark operation
• Both NPN and PNP outputs
• Screw terminal connections

Operating Distance Selection

Install the sensor in a relatively clean environment to maximize operating distance. Normal industrial environments range from moderately dusty to dirty. Greater operating margin can be required, which can be obtained by reducing the operating distance of the sensor.

Summary of Changes

Description

Series 5000 Modular Photoelectric Sensors consist of two major components: a photohead and a power base. The photohead that houses most of the electronics can be quickly removed from the power base with a turn of a screw. If an application changes, a switch to one of several other Series 5000 sensing modes is quick and easy—no rewiring or realignment. Six product families within the PHOTOSWITCH® Series 5000 product line can solve many difficult industrial­photoelectric applications.
Page 2
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors

Specifications

All Sensors Retroreflective
Sensor Type Receiver Light Source
Sensing Distance 10 m (33 ft) 6 m (20 ft)
Transmitting LED Infrared 880 nm Visible red 660 nm Infrared 880 nm Visible red 660 nm — —
Indicators Red: Output
Field of View 2.5° 3.0° — Depends on fiber-optic cable — — Sensitivity Adjustment Yes
Operating Temperature EM Relay: -40…+65 °C (-40…+150 °F) SS Relay: -40…+52 °C (-40…+125 °F)
Relative Humidity 90% maximum Housing/Lens Material Valox®/Acrylic (Polarized Retroreflective = Valox/Glass)
Cover Gasket Material Nitrile
Operating Environment NEMA 3, 4, 12, 13, and IP66 (IEC 529), corrosion resistant, high-impact housing Approvals UL Listed, CSA Certified (except cable style power base), and CE Marked for all applicable directives
Protections Power on False Pulse protection
Vibration 10…55 Hz, 1 mm (0.04 in.) amplitude; meets or exceeds IEC 947-5-2 Shock 30 g (1.06 oz), meets or exceeds IEC 947-5-2
Photohead
Catalog Num ber
Output Energized L.O./D.O. Selectable
Load Current See Specifications Leakage Current See Specifications
Response Time 1 m s + module 2.5 ms + module 5 ms + module — 2.5 ms + module
Base
Operating Voltage 120V AC 240V AC 24V AC 24V DC —
Catalog Number Terminal 42MTB-5000 42MTB-5001 42MTB-5003 42MTB-5004 — — 42MTB-5002 — —
Catalog Number Mini QD 42MTB-5000QD5-1 — — 42MTB-5004QD4-1 ———— — Supply Voltage 102…132V AC 204…254V AC 20…30V AC 20…30V AC — — 40…54V AC — —
Power Consumption 2V A 4V A 1V A 1V A — — 1V A — —
Plug-in Output Module
Catalog Number 8-590
Output Type SPDT EM Relay SP NO FET SS SP NO AC TRIAC NPN and P NP — — — —
Output Range
Leakage Current — — 10 μA 1 mA 1 μA — — — —
Response Time ON: 10 ms - OFF: 15 ms 1 ms 8 ms 1 ms — — — —
Plug-in Function Module
Catalog Number 60-1790 60-1791 60-1798 60-1792 60-1793 60-1794 60-1795 60-1796 60-1797
Function ON/OFF delay One Shot Delayed One Shot Motion Detector ON Delay Adjustment 0.05…1.0 0.5…10 0.5…15 — — 0.1…1.5 1.0…15 — —
OFF Delay Adjustment 0.05…1.5 2.0…4.0 2.0…6.0 — — — — 0.05…1.5 0.05…1.
Adjustable Dwell ON/OFF delay 0.005-0.5 0.5…15 0.02…0.2 — — —
42MRU-5000 42MRU-5200 42MRP-5000 42MRR-5000 42MRL-5000 42MRA-5000-FO 42MRF-5000-FO 42MRA-5000-FF 42MRA-5000-WA
— — 42MRP-5000P — — — — 42MRF-5000-FF 42MRF-5000-WA
Retroreflective
2 A @ 120V AC 1 A @ 240V AC
Polariz ed
8-594
(5004 only)
Standard/Long-
Range Diffuse
3 m (10 ft)/
4.8 m (16 ft)
8-591 8-592
30 mA @
0…120V AC/DC
Transmitted Beam Glass Fiber-optic
170 m (560 ft) — Depends on fiber-optic cable
for plug-in output module for plug-in output module
0.75 A @
24…240V AC
8-593
(5004 only)
100 mA @ 30V DC — — — —
——— —
Plastic Fiber-
optic
Fixed Focus
Diffuse
(IR) 127 mm (5 in.)
(VR) 101.6 mm (4 in.)
Wide Angle
Diffuse
(IR) 508 mm (20 in.)
(VR) 177.8 mm
(7in.)
2 Rockwell Automation Publication 5000-IN015B-EN-P - February 2018
Page 3

Terminal Style Power Base Wiring Diagrams

42MTB--5000 42MTB--5001 42MTB--5002 42MTB--5003 42MTB--5004
+L1
-- L 2
42MRL
Photohead
120V AC 240 VAC
48V AC/DC
24V AC 24V D C
+L1
-- L 2
With EM Relay Output Module
NC
C
NO
120V AC 240V AC
48V AC/DC
24V AC 24V DC
Photohead
42MTB--5000 42MTB--5001 42MTB--5002 42MTB--5003 42MTB--5004
42MRR 42MRU 42MRP 42MRA 42MRF
With Solid State
Output Module
C
NO
42MTB--5000 42MTB--5001 42MTB--5002 42MTB--5003
Only
Photohead
120V AC 240V AC
48VAC/DC
24V AC
With NPN and PNP
Output Module
Photohead
42MTB-- 5004 Only
For use with 42MR series photoheads
8-593 and 8-594 Output Module
42MRR 42MRU 42MRP 42MRA 42MRF
42MRR 42MRU 42MRP 42MRA 42MRF
+L1
-- L 2
NC
C
NO
3 2
1
OUTPUT: E-M Relay
8-594, 2A, 120V AC 1A, 240V AC RESISTIVE
SUPPLY VOLTAGE 20…30V DC, 1W CLASS 2 WIRING REQUIRED
3
2
1
4
OUTPUT: 8-593, NPN AND PNP
100 mA AT 30V DC
CLASS 2 WIRING REQUIRED SUPPLY VOLTAGE 20…30V DC, 1W
(+)
(-)
(+)
(-)
3
2
1
4
1
2
3
4
1
2
3
4
5
Brown ( + )
White (NPN) Output
Blue ( -- )
Black ( PNP) Output
White (NO)
Brown ( + ) L2
Blue ( -- ) L1
Black (NC)
Orange (Common)
42MTB- 5000QD5- 142MTB- 5004QD4- 1
With EM Relay Output Module
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors

Mini Quick-disconnect Wiring Diagrams

Rockwell Automation Publication 5000-IN015B-EN-P - February 2018 3
Page 4
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors
Infrared Glass Fiber Optic/Fixed Focus/Wide Angle Diuse
Fixed Focus Lens
1000
10
1
12.7
(0.5)
25.4 (1)
127
(5)
100
Wide Angle Lens — Infrared Emitter
12.7 (0.5)
25.4 (1)
254 (10)
508 (20)
1000
10
1
100
Operating Distance [mm (in.)]
Operating Margin
Operating Distance [mm (in.)]
Operating Margin
Visible Red Plastic Fiber Optic/Fixed Focus/Wide Angle Diuse
Fixed Focus Lens
100
10
1
5.0
(0.2)
25.4 (1)
101.6 (4)
Wide Angle Lens — Visible Red
100
10
1
5.0
(0.2)
177.8 (7)
25.4 (1)
Operating Distance [mm (in.)]
Operating Margin
Operating Distance [mm (in.)]
Operating Margin
Retroreective Polarized Retroreective
3 m
(10 ft)
609.6 (2)
152.4 (6)
2 1
4
10
20
40
100
25.4 (1)
200
15 m
(50 ft)
I)
32
(1.25)
Reector
1.6 (0.625) Reector
15 m (50 ft)
609
(2)
40
152
(6)
3 2
1
2.54 (0.1)
4
10
8
20
2.5 m (8 ft)
3 m
(10 ft)
32 (1.25) Reector
25.4 (1)
4.5 m
(15 ft)
Operating Distance [mm (in.)]
Operating Margin
Operating Distance [mm (in.)]
Operating Margin
76 (3)
Reector
76 (3)
Reector
Standard Diuse Transmitted Beam
3 m
(10 ft)
609
(23.98)
6.1 m
(20 ft)
152
(6)
2 1
2.54 (0.1)
4
10
20
40
100
25.4 (1)
42MRP-5000P
42MRP-5000
100
40
20
10
5 2
1
17 m
(56 ft)
34 m
(112 ft)
51.2 m
(168 ft)
85.3 m (280 ft)
170 m
(560 ft)
Operating Distance [mm (in.)]
Operating Margin
Operating Distance
Operating Margin

Typical Response Curves

4 Rockwell Automation Publication 5000-IN015B-EN-P - February 2018
Page 5
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors
24.2
(0.953)
11. 9
(0.468)
15.4
(0.606)
1/2-- 14 NPSM
13.8
(0.547)
2.7.
(0.109)
38.3 (1.5)
Top View
Bottom View
106.5
(4.250)
71.0
(2.797)
65.8
(2.594)
55.5
(2.186)
55.5
(2.186)
36.5
(1.437)
36.5
(1.437)
19.4
(0.765)
8.7 Min . (1.031)
33.3
(1.312)
8.3
(0.328)
139.5
(5.516)
27.7
(1.093)
To R e m o v e Photohead
LED
Indicator
QD Screw
10-- 32 UNF
2Holes
19.0
(0.75)
27.3
(1.078)
8.3
(0.328)
24.2
(0.953)
Bottom View
73.0
(2.875)
101.2
(3.984)
38.3 (1.5)
55.5
(2.186)
11. 9
(0.468)
2.7
(0.109)
15.4
(0.606)
1/4--18 NPSM
3 m (10 ft)
Cable
1/4--18
NPSM
10-- 32 UNF
2 H oles
Cat. No.
61-- 5550 Glass Fiber Optic 61-- 5551 Fi xed Focus 61-- 5611 Wide Angle 61-- 6310 Plastic Fiber Optic
Description
Right Angle Mirror Adaptor #60- 1840
54.7
(2.156)
65.8
(2.594)
26 (1.031)
Min.
To Re m o v e
Scanner
2.7
(0.109)
57.9
(2.281)
36.5
(1.437)
5.516
(139.5)
4.687
(119.5)
33.3
(1.312)
LED I ndicator
QD Screw
56
(2.203)
36.5
(1.437)
19.4
(0.766)
25.4 (1)
69.5
(2.734)
26.2
(1.031)
13.1 ( 0.516)

Terminal-style Power Base Dimensions [mm (in.)]

Cable-style Power Base Dimensions QD-style Power Base Dimensions [mm (in.)]

Lens Assembly Accessories Right Angle Mirror Adapter Accessories [mm (in.)]

To Re m o v e Photohead
2.7
(0.109)
15
(0.59)
8.7 Min. (1.031)
71.0
(2.797)
65.8
(2.594)
7/8 x16UN
1Keyway
36.5
(1.437)
55.5
(2.186)
Rockwell Automation Publication 5000-IN015B-EN-P - February 2018 5
Page 6
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors
Clearance for #
1
4
-- 2 0 H D W
1.75 D ia.
8.73
(0.34)
24.2
(0.95)
11. 9
(0.47)
15.4
(0.61)
73.0
(2.88)
19
(0.75)
8.26
(0.33)
43.3
(1.70)
50.8 (2)
7.10
(0.28)
8.26
(0.33)
67.5
(2.66)
7.10
(0.28)
8.73
(0.34)
24.2
(0.95)
11. 9
(0.47)
15.4
(0.61)
42.9
(1.69)
19
(0.75)
Material
#11 GA CRS
73.4
(2.9)
Control with Cable
Style Power Base
Control with Terminal
Style Power Base
178.6 (7.03)
106.5 (4.25)
136.9 (5.39)
50.8 (2)
138.1
(5.44)
101.6 (4.0)
67.5
(2.66)
/
33.6 (1.33) Typ
33.6
(1.44)
Typ
43.6
(1.72) Dia .
120.6 (4.75)
76.2 (3.0)
69.8
(2.75)
69.8
(2.75)
38.1 (1.5)
14.6
(0.58)
38.1 (1.5)
12.7 (0.5)
36.1 (1.5)
38.1 (1.5)
14.6
(0.58)
12.7
(0.5)
38.1 (1.5)
67.3
(2.65)
38.1 (1.5)
3.17 (0. 13)
6.3 (0.25)
9.6
(0.38)
0.09 RA D
3.0 (0.12)
4.5 (0.38)
6
(0.23)
67
(2.65)
37
(1.45)
34
(1.33)
Full Radius
44 (1.72) Dia.
102
(4.0)
82
(3.22)
21
(0.85)
49
(1.94)
30
(1.18)
19
(0.74)

General-purpose Mounting Assembly Heavy-duty Mounting Assembly [mm (in.)]

(0.47)
15.4
(0.61)
54.7
(2.16)
11. 9
72.3
(2.84)
8.3
(0.33)
24.2
(0.95)
Clearance for #10-32 HDW
38.1 (1.5)
38.1 (1.5)
6.3 (0.2 5)
61.9
(1.44)
Control with Cable
Style Po wer Base
8.73
(0.34)
46.4
(1.83)
25.4 (1)
Clearance for
#10-32 HDW
63.5 (2.5)
8.3
(0.33)
104.4 (4.11)
11. 9
(0.47)
15.4
(0.61)
#10-32 Th read 2
Holes
31.7
63.5 (1.25)
(2.5)
(0.25)
38.1
(1.5)
Control with Terminal
24.2
(0.95)
6.3
6.3 (0. 25)
61.9
(1.44)
Style Power Base
25.4
8.73
(0.34)
(1)
23.4
(0.92)
110 .3 (4.34)
54.7
(2.16)
146.4 (5.75)
63.5 (2.5)
6 Rockwell Automation Publication 5000-IN015B-EN-P - February 2018
Page 7
Notes:
PHOTOSWITCH Series 5000 Modular Photoelectric Sensors
Rockwell Automation Publication 5000-IN015B-EN-P - February 2018 7
Page 8
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Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
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Allen-Bradley, PHOTOSWITCH, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 5000-IN015B-EN-P - February 2018 PN-474486
Supersedes Publication 5000-IN015A-EN-P - February 1999 10003781274 Ver 00
Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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