How it Works
Allen-Bradley
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22A-A4P5N104
Quick Start Manual
12 pgs282.45 Kb0

Allen-Bradley 22A-A2P3N104, 22A-V1P5N104, 22A-A4P5N104, 22A-V4P5N104, 22A-A8P0N104 Quick Start Manual

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Quick Start
PowerFlex 4 Adjustable Frequency AC Drive
FRN 2.xx
The information provided Does Not intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions, application considerations and related precautions refer to the PowerFlex 4 supplied with the drive or at
User Manual
, Publication 22A-UM001x on the CD
www.ab.com/manuals/dr.
General Precautions
replace the User Manual and is
ATTENTION:
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION:
if this parameter (A092 [Auto Rstrt Tries], A094 [Start At PowerUp]) is
!
used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
ATTENTION:
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION:
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.
The drive contains high voltage capacitors which take
Equipment damage and/or personal injury may result
Only qualified personnel familiar with adjustable
This drive contains ESD (Electrostatic Discharge)
ATTENTION:
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
An incorrectly applied or installed drive can result in
English-2
Mounting Considerations
•
Mount the drive upright on a flat, vertical and level surface.
–
Install on 35 mm DIN Rail. or
–
Install with screws.
Minimum Panel Thickness Screw Size Mounting Torque
1.9 mm (0.0747 in.) m4 x 0.7 (#8-32) 1.56-1.96 Nm (14-17 lb.-in.)
•
Protect the cooling fan by avoiding dust or metallic particles.
•
Do not expose to a corrosive atmosphere.
•
Protect from moisture and direct sunlight.
Minimum Mounting Clearances
See page 12 for mounting dimensions.
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option A
No clearance required between drives.
Mounting Option B
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Ambient Operating Temperatures
Ambient Temperature Enclosure Rating Minimum Mounting
Minimum Maximum
-10°C (14°F)
40°C (104°F)
IP 20/Open Type Use Mounting Option A
IP 30/NEMA 1/UL Type 1
Clearances
(1)
Use Mounting Option B
50°C (122°F) IP 20/Open Type Use Mounting Option B
(1)
Rating requires installation of the PowerFlex 4 IP 30/NEMA 1/UL Type 1 option kit.
General Grounding Requirements
Important: Remove the MOV to ground jumper if the
drive is installed on an ungrounded distribution system.
Jumper Location
CE Conformity
Refer to the PowerFlex 4 drive for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives.
Tighten screw after jumper removal.
R/L1 S/L2 T/L3
SHLD
User Manual
on the CD supplied with the
U/T1 V/T2
W/T3
Specifications, Fuses and Circuit Breakers
Drive Ratings
Catalog Number
Output Ratings Input Ratings Branch Circuit Protection
kW (HP) Amps
Voltage Range kVA Amps Fuses
140M Motor Protectors Contactors
100 - 115V AC 1-Phase Input, 0 - 230V 3-Phase Output
22A-V1P5N104 0.2 (0.25) 1.5 90-126 0.75 6.0 10 140M-C2E-C10 100-C09 25
22A-V2P3N104 0.37 (0.5) 2.3 90-126 1.15 9.0 15 140M-C2E-C16 100-C12 30
22A-V4P5N104 0.75 (1.0) 4.5 90-126 2.25 18.0 30 140M-D8E-C20 100-C23 50
200 - 240V AC – 1-Phase
(1)
Input, 0 - 230V 3-Phase Output
22A-A1P5N104 0.2 (0.25) 1.5 180-265 0.75 5.0 10 140M-C2E-B63 100-C09 25
22A-A2P3N104 0.37 (0.5) 2.3 180-265 1.15 6.0 10 140M-C2E-B63 100-C09 30
22A-A4P5N104 0.75 (1.0) 4.5 180-265 2.25 10.0 15 140M-C2E-C16 100-C12 50
22A-A8P0N104 1.5 (2.0) 8.0 180-265 4.0 18.0 30 140M-D8E-C20 100-C23 80
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22A-B1P5N104 0.2 (0.25) 1.5 180-265 0.75 1.8 3 140M-C2E-B25 100-C09 25
22A-B2P3N104 0.37 (0.5) 2.3 180-265 1.15 2.5 6 140M-C2E-B40 100-C09 30
22A-B4P5N104 0.75 (1.0) 4.5 180-265 2.25 5.2 10 140M-C2E-C10 100-C09 50
22A-B8P0N104 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 80
22A-B012N104 2.2 (3.0) 12.0 180-265 5.5 15.5 25 140M-C2E-C16 100-C16 115
22A-B017N104 3.7 (5.0) 17.5 180-265 8.6 21.0 35 140M-F8E-C25 100-C23 165
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22A-D1P4N104 0.37 (0.5) 1.4 340-528 1.4 1.8 3 140M-C2E-B25 100-C09 30
22A-D2P3N104 0.75 (1.0) 2.3 340-528 2.3 3.2 6 140M-C2E-B40 100-C09 40
22A-D4P0N104 1.5 (2.0) 4.0 340-528 4.0 5.7 10 140M-C2E-B63 100-C09 60
22A-D6P0N104 2.2 (3.0) 6.0 340-528 5.9 7.5 15 140M-C2E-C10 100-C09 90
22A-D8P7N104 3.7 (5.0) 8.7 340-528 8.6 9.0 15 140M-C2E-C16 100-C16 145
Input/Output Ratings
Output Frequency:
Efficiency:
0-240 Hz (Programmable)
97.5% (Typical)
Digital Control Inputs (Input Current = 6mA)
SRC (Source) Mode:
18-24V = ON 0-6V = OFF
SNK (Sink) Mode:
0-6V = ON 18-24V = OFF
D
9
Approvals
E
6
T
6
S
X
I
L
U
UL508C
L
®
I
N
Q
D
E
C
T
O
N
Analog Control Inputs
4-20mA Analog: 0-10V DC Analog: External Pot:
250 ohm input impedance
100k ohm input impedance
1-10k ohms, 2 Watt minimum
EMC Directive 89/336 LV: EN 50178, EN 60204 EMC: EN 61800-3, EN 50081-1, EN 50082-2
D
9
E
6
T
6
S
X
I
L
U
CSA 22.2
L
C
®
I
N
Q
D
E
C
T
O
N
Control Output
Programmable Output (form C relay)
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC
Fuses and Circuit Breakers
Recommended Fuse Type: Recommended Circuit Breakers:
UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
HMCP circuit breakers or equivalent.
Protective Features
Motor Protection:
Overcurrent:
Over Voltage:
I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
200% hardware limit, 300% instantaneous fault
100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line) 200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line) 380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
Under Voltage:
100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line) 200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line) 380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
Control Ride Through:
Faultless Power Ride Through:
Minimum ride through is 0.5 Secs - typical value 2 Secs
100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings 0.75 kW (1 HP) and larger. Refer to Appendix B of the PowerFlex 4 on CD for ordering information.
(1)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114.
Power Dissipation
IP20 Open Watts
English-3
User Manual
English-4
Power Wiring
Power Wire Rating Recommended Copper Wire
Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Belden 29501-29507 or equivalent
Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Shawflex 2ACD/3ACD or equivalent
Power Terminal Block (A Frame Shown)
Terminal Description
R/L1, S/L2 1-Phase Input
BR+
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
V/T2 To Motor V/T2
W/T3 To Motor W/T3
BR+, BR- Dynamic Brake Resistor Connection [0.75 kW (1 HP) ratings and higher]
Safety Ground - PE
=
BR-
Switch any two motor leads to change forward direction.
Power Terminal Block Specifications
Frame Maximum Wire Size
A 3.3 mm2 (12 AWG) 0.8 mm2 (18 AWG)
2
B 5.3 mm
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(10 AWG)
(1)
Minimum Wire Size
2
1.3 mm
(16 AWG)
(1)
V/T2T/L3S/L2R/L1 U/T1 W/T3
Torque
1.7-2.2 N-m (16-19 lb.-in.)
Input Power Conditions
Input Power Condition Corrective Action
Low Line Impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded Distribution System
(2)
Refer to Appendix B of the PowerFlex 4
User Manual
on CD for accessory ordering information.
I/O Wiring Recommendations
(3)
•
Install Line Reactor
•
or Isolation Transformer
•
Remove MOV jumper to ground.
•
and Install Isolation Transformer with grounded secondary if necessary.
(2)
Wire Type(s) Description Minimum Insulation Rating
Belden 8760/9460 (or equiv.)
Belden 8770 (or equiv.)
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
0.8 mm2(18AWG), twisted pair, 100% shield with drain.
2
0.8 mm
(18AWG), 3 conductor, shielded for
remote pot only.
300V 60 degrees C (140 degrees F)
I/O Terminal Block Specifications
Maximum Wire Size
1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
(4)
Maximum / minimum that the terminal block will accept - these are not recommendations.
(4)
Minimum Wire Size
(4)
Torque
Refer to the PowerFlex 4 control cable length recommendations
User Manual
on CD for maximum power and
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