Allen-Bradley 2198-H003-ERS, 2198-H025-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H040-ERS Installation Instructions Manual

Installation Instructions

Kinetix 5500 Servo Drives

Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS,
2198-H040-ERS, 2198-H070-ERS, 2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2,
2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2

Top ic Pa ge

About the Kinetix 5500 Drives 1

Important User Information 2

Catalog Number Explanation 3

Before You Begin 3

Removing the Grounding Screws in Ungrounded Power Configurations 4

Install the Kinetix 5500 Servo Drive 5

Connector Data 9

Wiring Requirements 12

Attach the Motor Cable Shield Clamp 15

Motor Overload Protection 18

Additional Resources 19

About the Kinetix 5500 Drives

Kinetix® 5500 servo drives provide an Integrated Motion over the EtherNet/IP network solution
for applications with output power and current requirements in the range of 0.2…14.6 kW and

1.4…32.5 A 0-pk, respectively.

Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP network modules or CompactLogix™ 5370 controllers.

, for detailed

2 Kinetix 5500 Servo Drives

IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requ irement s assoc iated wi th any par ticula r insta llation , Rockwell Auto mation, Inc . canno t assum e respon sibility or l iabili ty for actual
use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 3

TIP

Catalog Number Explanation

This publication applies to the following Kinetix 5500 servo drives. For connecting safe
torque-off signals, hard-wired drives use the safe torque-off (STO) connector and ship with the
protective cover removed. Networked safe torque-off drives do not use the STO connector and
ship with the protective cover in place. Refer to Connector Data on page 9

Kinetix 5500 Drive Catalog Numbers

to locate the cover.

Drive Cat. No.
(hard-wired STO)

2198-H003-ERS 2198-H003-ERS2

2198-H008-ERS 2198-H008-ERS2

2198-H015-ERS 2198-H015-ERS2

2198-H025-ERS 2198-H025-ERS2

2198-H040-ERS 2198-H040-ERS2

2198-H070-ERS 2198-H070-ERS2 3

Drive Cat. No.
(networked STO)

Before You Begin

Frame
Size

1

2

Input Voltage

195…264V rms, single-phase
195…264V rms, three-phase
324…528V rms, three-phase

195…264V rms, three-phase
324…528V rms, three-phase

Continuous
Output Power

kW

0.2 kW

0.3 kW

0.6 kW

0.5 kW

0.8 kW

1.6 kW

1.0 kW

1.5 KW

3.2 kW

2.4 kW

5.1 kW

4.0 kW

8.3 kW

7.0 kW

14.6 kW

Continuous
Output Current

A 0-pk

1.4

3.5

7.1

11.3

18.4

32.5

Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.

Parts List

The Kinetix 5500 servo drives ship with the following:

• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),

digital inputs (IOD), motor power (MP), motor brake (BC), and safe torque-off (STO)

• 2198-KITCON-DSL connector kit for motor feedback connections

• Wiring plug connector for shunt power (RC) connections installed on the drive

• These installation instructions, publication 2198-IN001

Replacement connector sets are also available. Refer to the Kinetix Servo Drives Specifications
Technical Data, publication GMC-TD003

, for more information.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

4 Kinetix 5500 Servo Drives

IMPORTANT

Grounding screws installed

for grounded power configuration

(screws installed is default setting).

Grounding Screw
Access Door

Kinetix 5500 Drive

(side view)

Lift door to meet

arrow at left.

Removing the Grounding Screws in Ungrounded Power Configurations

Removing the grounding screw is necessary only when using ungrounded or corner-grounded
power configurations. Removing the screws involves gaining access, opening the side door, and
removing the screws.

If you have grounded wye power distribution, you do not need to remove the screws. Go to
Install the Kinetix 5500 Servo Drive on page 5

Removing the ground screws can affect EMC performance.

Removing the grounding screws in multi-axis configurations is best done when the drive is
removed from the panel and placed on its side on a solid surface equipped as a grounded
static-safe workstation.

ATTENTION: By removing the grounding screw for ungrounded power configurations, you no
longer maintain line-to-neutral voltage protection.

.

ATTENTION: This drive contains electrostatic discharge (ESD) sensitive parts and assemblies. You
are required to follow static-control precautions when you install, test, service, or repair this
assembly. If you do not follow ESD control procedures, components can be damaged. If you are not
familiar with static control procedures, refer to Guarding Against Electrostatic Damage, publication

8000-4.5.2

, or any other applicable ESD awareness handbook.

Remove the Grounding Screws

ATTENTION: Risk of equipment damage exists. The drive ground configuration must be accurately

determined. Leave the grounding screws installed for grounded power configurations (default).
Remove the screws for ungrounded power.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Grounding Screw Configurations

Kinetix 5500 Servo Drives 5

Ground Configuration

Grounded (wye)

• B-phase corner ground

• AC fed ungrounded

(1) Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for example configurations.

(1)

Grounding Screw Configuration Benefits of Configuration

• UL and EMC compliance

Both screws installed
(default setting)

Both screws removed

• Reduced electrical noise

• Most stable operation

• Reduced voltage stress on components and

motor bearings

• Helps avoid severe equipment damage when
ground fault occurs

• Reduced leakage current

Install the Kinetix 5500 Servo Drive

These procedures assume you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5500 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

6 Kinetix 5500 Servo Drives

IMPORTANT

Clearance right of the

drive is not required.

Clearance left of the

drive is not required.

Kinetix 5500

Servo Drive

40 mm (1.57 in.) clearance below

drive for airflow and installation.

40 mm (1.57 in.) clearance above
drive for airflow and installation.

Zero-stack Tab and

Cutout Aligned

Bus-bar system used in bus-sharing
configurations is not shown for clarity.

Mount the Kinetix 5500 Drive

Follow these steps to mount the drive in single-axis configurations.

1. Observe these clearance requirements when mounting a single drive to the panel:

• Additional clearance is required for cables and wires connected to the top of the

drive.

• Additional clearance left and right of the drive is required when mounted adjacent to

noise sensitive equipment or clean wire ways.

• The recommended minimum cabinet depth is 300 mm (11.81 in.).

In multi-axis shared-bus configurations, drives must be spaced by aligning the zero-stack
tab and cutout. For mounting, sizing, and configuring shared-bus configurations, refer to
the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

2. Mount the Kinetix 5500 drive to the cabinet subpanel with M4 (#8-32) steel machine
screws torqued to 2.0 N•m (17.7 lb•in), max.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Mount the drive in an upright position as shown. Do not mount the drive on its side.

.

Kinetix 5500 Servo Drives 7

E

D

C

A

3.0

(0.12)

B

F

0.0

0.0

G

52.50

(2.07)

34.00
(1.34)

Ø M4 (#8-32)

Dimensions are in mm (in.)

2198-H003-ERS

Drive is Shown

Applies to

Only

Frame 3

Product Dimensions

Included in this figure are the drill hole patterns for standalone drives. Refer to the Kinetix 5500
Servo Drives User Manual, publication 2198-UM001

Kinetix 5500 Drives with 2198-KITCON-DSL Connector Kit

, for multi-axis drill-hole patterns.

Kinetix 5500 Drive
Cat. No.

2198-H003-ERSx

2198-H008-ERSx

2198-H015-ERSx

2198-H025-ERSx

2198-H040-ERSx

2198-H070-ERSx 3

Frame

1 50 (1.97)

2 55 (2.16)

A

mm (in.)Bmm (in.)Cmm (in.)Dmm (in.)Emm (in.)

85.2
(3.35)

170
(6.69)

225
(8.86)

250
(9.84)

200
(7.87)

226
(8.90)

215
(8.46)

265
(10.43)

294
(11.57)

Drill Hole Patterns

F

mm (in.)Gmm (in.)

193.68
(7.62)

243.84
(9.60)

273.70
(10.78)

4.51
(0.18)

5.00
(0.20)

0.0

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

8 Kinetix 5500 Servo Drives

Dimensions are in mm (in.)

Frame 1 Servo Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 1 Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 2 Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 3 Drive

Kinetix 5500 Drives with 2198-H2DCK Converter Kit

56.0

(2.20)

45.0
(1.77)

256

(10.08)

56.0

(2.20)

256

(10.08)

56.0

(2.20)

256

(10.08)

Refer to Kinetix Servo Drives Technical Data, publication GMC-RM003, for motor/actuator
compatibility with the 2198-H2DCK converter kit and product dimensions.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 9

Kinetix 5500 Drive, Front View

(2198-H003-ERSx drive is shown)

Kinetix 5500 Drive, Top View

(2198-H003-ERS2 drive is shown)

Connector Data

Use this illustration to identify the Kinetix 5500 drive features and indicators.

Kinetix 5500 Drive Features and Indicators

7

7

8

9

2

1

18

10

11

6

5

4

U

V

W

3

2

12

13

14

2
1

15

17

L3

L2

L1

+

–

2
1

19

20

21

1

16

Item Description Item Description

1 Motor cable shield clamp 12 Link speed status indicators

2 Converter kit mounting hole (under cover)

3 Motor feedback (MF) connector 14 Motor power (MP) connector

4 Digital inputs (IOD) connector 15 Motor brake (BC) connector

5 Ethernet (PORT1) RJ45 connector 16 Ground terminal

6 Ethernet (PORT2) RJ45 connector

7 Zero-stack mounting tab/cutout

8 Module status indicator 18 Shunt resistor (RC) connector

9 Network status indicator 19 AC mains input power (IPD) connector

10 LCD display 20 DC bus (DC) connector (under cover)

11 Navigation push buttons 21 24V control input power (CP) connector

(1) Protective knock-out covers the 2198-H2DCK converter kit mounting hole. Remove knock-out for use with the converter kit.
(2) Protective knock-out cover is removed on 2198-Hxxx-ERS (hard-wired STO) drives.
(3) DC bus connector ships with protective knock-out cover that can be removed for use in shared-bus configurations.

(1)

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

13 Link/Activity status indicators

17

Safe torque-off (STO) connector
(applies to only 2198-Hxxx-ERS drives)

(2)

(3)

10 Kinetix 5500 Servo Drives

1

2

Kinetix 5500 Drive Connectors

Designator Description Connector

IPD AC mains input power 4-position plug, terminal screws

DC DC common bus power 2-position (T-connector used in shared-bus configurations)

CP 24V control input power 2-position plug, terminal screws

RC Shunt power 2-position plug, terminal screws

MP Motor power 4-position plug, terminal screws

MF Motor feedback 2-position plug, spring terminals

BC Brake power 2-position plug, terminal screws

IOD Digital inputs 4-position plug, spring terminals

STO Safe torque off 5-position plugs, spring terminals, 2x (2 rows of 5 pins)

PORT1, PORT2 Ethernet communication ports RJ45 Ethernet

Mains Input Power (IPD) Connector

IPD Pin Description Signal

Chassis ground

L3

L2 L2

L1 L1

Three-phase input power

L3

L3

L2

L1

Shunt Power (RC) Connector Pinout

RC Pin Description Signal

1

Shunt connections (frames 2 and 3)

2SH

1

Shunt connections (frame 1)

2DC+

DC+

SH

DC Bus (DC) Connector Pinout

DC Pin Description Signal

1

DC bus connections

2DC+

DC-

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Control Input Power (CP) Connector Pinout

1

2

Pin 1
Pin 2

Pin 1

CP Pin Description Signal

1 24V power supply, customer-supplied 24V+

224V common 24V-

Motor Power (MP) Connector Pinout

MP Pin Description Signal Color

Kinetix 5500 Servo Drives 11

U

UBrown

U

VVBlack

WWBlue

Three-phase motor power

V

W

Chassis ground Green

Motor Feedback (MF) Connector Pinout

(1)

MF Pin

1

2D-

SHIELD

(1) Refer to Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for installation instruc tions.

Description Signal

Bidirectional data and power for digital encoder

D+

interface

Cable shield and grounding plate (internal to
2198-KITCON-DSL connector kit) termination point

SHIELD
Cable shield and shield clamp (internal to 2198-H2DCK
converter kit) termination point

Motor Brake (BC) Connector Pinout

BC Pin Description Signal

1

Motor brake connections

2MBRK-

Digital Inputs (IOD) Connector Pinout

IOD Pin Description Signal

High-speed Registration/Home position input. A

1

2 I/O common for customer-supplied 24V supply. COM

3

4 I/O cable shield termination point. SHLD

(1) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

low/high or high/low transition triggers a registration
event. This is a dual-function input.

High speed registration input. A low/high or high/low
transition triggers a registration event.

MBRK+

(1)

IN1

2
1

IN2

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

12 Kinetix 5500 Servo Drives

IMPORTANT

IMPORTANT

Standard RJ45

Safe Torque Off (STO) Connector Pinout

STO Pin Description Signal

1

2

3 Safe-stop input channel 1 S1

4 Safe-stop input common SC

5 Safe-stop input channel 2 S2

Safety bypass plus signal. This signal is jumped to the
safety inputs to enable motion without safety

Safety bypass minus signal. This signal is jumped to
safety common to enable motion without safety

SB+

Pin 1

SB-

The safe torque-off (STO) connector applies to only the 2198-Hxxx-ERS drives.

The 2198-Hxxx-ERS drives ship with the safe torque-off function enabled. Connect the safe
torque-off inputs to a safety circuit or install bypass wiring to enable motion. Refer to the
Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for more information.

Ethernet Communication PORT1 and PORT2 Pinout

Port Pin Description Signal

1 Transmit port (+) data terminal + TX

2 Transmit port (-) data terminal - TX

3 Receive port (+) data terminal + RX

4– –

5– –

6 Receive port (-) data terminal - RX

7– –

8– –

1

8

Wiring Requirements

Wire must be copper with 75 °C (167 °F) minimum rating. Phasing of mains AC power is
arbitrary and earth ground connection is required for safe and proper operation.

The National Electrical Code and local electrical codes take precedence over the values and
methods provided.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Drive Power and I/O Wiring Requirements

L1
L2
L3

W
V
U

Kinetix 5500 Servo Drives 13

Kinetix 5500 Drive
Cat. No.

2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx

2198-H070-ERSx

2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx

2198-H070-ERSx

Description

Mains input
power

Motor power

PELV/SELV
24V power

Brake power

DC Bus power

Connects to Terminals

Pin Signal

IPD-1
IPD-2
IPD-3
IPD-4

MP-1
MP-2
MP-3
MP-4

CP-1
CP-2

BC-1
BC-2

DC-1
DC-2

24V+
24V-

MBRK+
MBRK-

DC+
DC-

Wire Size

2

mm

(AWG)

1.5…4
(16…12)

1.5…6
(16…10)

Motor power
cable depends
on motor/drive
combination.

0.75…2.5

(1)

(18…14)

(1)

2.5…6
(14…10)

2.5…0.5
(14…20)

N/A

(2)

N/A

Strip Length

mm (in.)

8.0 (0.31)

10.0 (0.39)

8.0 (0.31)

10.0 (0.39)

7.0 (0.28)

(2)

N/A

Tor que Value

N•m (lb•in)

0.5…0.6
(4.4…5.3)

0.5…0.6
(4.4…5.3)

0.22…0.25
(1.9…2.2)

(2)

N/A

Shunt power
(frames 2 and 3)

2198-Hxxx-ERSx

Shunt power
(frame 1)

(3)

Safety

Digital inputs

(1) Building your own cables or using third-party cables is not an option. Use single motor cable catalog number 2090-CSxM1DF-xxAAxx. Refer to the

Kinetix Motion Accessories Specifications Technical Data, publication GMC-TD004
(2) DC bus connections are always made from drive-to-drive over the bus bar connection system. These terminals do not receive discrete wires.
(3) These signals and the safe torque-off (STO) connector apply to only the 2198-Hxxx-ERS drives.
(4) This connector uses spring tension to hold wires in place.
(5) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

RC-1
RC-2

RC-1
RC-2

ST0-1
ST0-2
ST0-3
ST0-4
ST0-5

IOD-1
IOD-2
IOD-3
IOD-4

DC+
SH

SH
DC+

SB+
SB­S1
SC
S2

IN1
COM
IN2
SHLD

4…0.5
(12…20)

1.5…0.2
(16…24)

(5)

1.5…0.2
(16…24)

, for cable specifications.

8.0 (0.31)

10.0 (0.39) N/A

10.0 (0.39) N/A

0.5…0.6
(4.4…5.3)

(4)

(4)

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

14 Kinetix 5500 Servo Drives

4

3

2

1

Kinetix 5500
Servo Drive
(standalone)

Kinetix 5500
Servo Drives
(shared-bus)

ATTENTION: To avoid personal injury and/or equipment damage, observe the following:

• Make sure installation complies with specifications regarding wire types, conductor sizes,

branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local
codes outline provisions for safely installing electrical equipment.

• Use motor power connectors only for connection purposes. Do not use them to turn the unit on
and off.

• Ground shielded power cables to prevent potentially high voltages on the shield.

Ground Your Kinetix 5500 Drive to the Subpanel

Ground Kinetix 5500 drives and 2198-CAPMOD-1300 capacitor modules to a bonded cabinet

2

ground bus with a braided ground strap or 4.0 mm

Connecting the Braided Ground Strap

(12 AWG) copper wire.

Item Description

1 Ground screw (green) 2.0 N•m (17.5 lb•in), max

2 Braided ground strap (customer supplied)

3 Ground grid or power distribution ground

4 Bonded cabinet ground bus (customer supplied)

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 15

Motor Cable

Shield Clamp

2198-KITCON-DSL

Motor Feedback

Connector Kit

Motor Power
(MP) Connector

Motor Brake
(BC) Connector

Exposed shield braid
under clamp.

Feedback cable routed

around the shield clamp.

Shield Clamp Screws (2)

2.0 N•m (17.7 lb•in), max

Kinetix 5500 Servo Drives,

Frame 1 or 2, Front View

(frame 1 is shown)

Bulletin 2090 Single Motor Cable

Attach the Motor Cable Shield Clamp

A shield clamp and two screws are supplied with each Kinetix 5500 drive. Use the clamp to bond
the motor cable shield-braid to chassis ground.

• Routing the conductors with service loops provides stress relief.

• Make sure the cable clamp tightens around the cable shield and provides a good bond

between the cable shield and the drive chassis.

Kinetix VP Servo Motors

Kinetix VP motors have single cable technology and use the 2198-KITCON-DSL connector kit
with 2090-CSxM1DF-xxAxxx motor cables. Route conductors as shown in theses examples.

18 AWG Cable Installation

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

16 Kinetix 5500 Servo Drives

Motor Cable

Shield Clamp

Motor Power
(MP) Connector

Motor Brake
(BC) Connector

Exposed shield braid
under clamp.

Shield Clamp Screws (2)

Feedback cable routed

within the shield braid.

2198-KITCON-DSL

Motor Feedback

Connector Kit

Retention Screw

(loosen, do not remove)

Clamp features apply

to all frame sizes.

Tor que cl amp scre ws to

2.0 N•m (17.5 lb•in), max

Kinetix 5500 Servo Drives,

Frame 2 or 3, Front View

(frame 2 is shown)

Bulletin 2090 Single Motor Cable

14 and 10 AWG Cable Installation

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 17

IMPORTANT

Clamp Compressed
Around Shield
(no spacer required)

Insert the clamp spacer when the
cable diameter is smaller than the
drive clamp alone.

Servo Drive

Clamp Spacer (if needed)

Shield Clamp

Clamp Screws

2.0 N•m (17.7 lb•in.)

Service Loops

Frame 1

Servo Drive

Frame 2

Servo Drive

Frame 3

Servo Drive

Clamp Spacer Added
(small diameter cable)

Other Allen-Bradley Motors and Actuators

For other compatible Allen-Bradley motors and actuators, use the 2198-H2DCK converter kit
for wiring motor feedback. A clamp spacer is included with the kit for motor power/brake cable
diameters that are too small for a tight fit within the drive clamp alone.

If the power/brake cable shield has a loose fit inside the shield clamp, insert the clamp spacer
between the shield clamp and the drive to reduce the clamp diameter. When the clamp screws
are tight, 2.0 N•m (17.7 lb•in), the result must be a high-frequency bond between the cable
shield and the drive chassis.

Cable Clamp Attachment

Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for detailed
information on wiring the 2198-H2DCK feedback converter kit and attaching the motor
power/brake shield clamp.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

18 Kinetix 5500 Servo Drives

Motor Overload Protection

This servo drive uses solid-state motor overload protection that operates in accordance with
UL 508C. Motor overload protection is provided by algorithms (thermal memory) that predict
actual motor temperature based on operating conditions as long as control power is continuously
applied. However, when control power is removed, thermal memory is not retained.

In addition to thermal memory protection, this drive provides an input for an external
temperature sensor/thermistor device, embedded in the motor, to support the UL requirement
for motor overload protection.

Servo drives using DSL (digital servo link) encoder technology require the encoder to perform
motor temperature monitoring and transmit the data over the single motor cable. Kinetix VP
motors use DSL technology that performs this function. No additional wiring is required.

Some motors supported by this drive do not contain temperature sensors/thermistors; therefore,
motor overload protection against excessive consecutive motor overloads with power cycling is
not supported.

This servo drive meets the following UL 508C requirements for solid-state overload protection.

Motor Overload Protection Trip Point Value

Ultimately 100% overload

Within 8 minutes 200% overload

Within 20 seconds 600% overload

ATTENTION: To avoid damage to your motor due to overheating caused by excessive,
successive motor overload trips, follow the wiring diagram provided in the user manual for
your motor and drive combination.

Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring
between your motor and drive.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 19

Additional Resources

These documents contain additional information concerning related products from Rockwell
Automation.

Resource Description

Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

Kinetix 5500 Feedback Connector Kit Installation Instructions,
publication 2198-IN002

Kinetix 5500 AC Line Filter Installation Instructions,
publication 2198-IN003

Hiperface-to-DSL Feedback Converter Kit Installation
Instructions, publication 2198-IN006

Kinetix 300 Shunt Resistor Installation Instructions,
publication 2097-IN002

Kinetix Servo Drives Specifications Technical Data,
publication GMC-TD003

Kinetix Motion Accessories Specifications Technical Data,
publication GMC-TD004

Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1

Product Certifications website, http://www.ab.com

Information on installing, configuring, starting, and
troubleshooting your Kinetix 5500 servo drive system.

Information on installing and wiring the Kinetix 5500 motor
feedback connector kit.

Information on installing and wiring the Kinetix 5500 AC line
filters.

Information on installing and wiring the Hiperface-to-DSL
feedback converter kit.

Information on installing and wiring Kinetix 300 external
shunt resistors.

Provides product specifications for the Kinetix Integrated
Motion over EtherNet/IP network, Integrated Motion over
sercos interface, EtherNet/IP networking, and component
servo drive families.

Provides product specifications for Bulletin 2090 motor and
interface cables, low-profile connector kits, drive power
components, and other servo drive accessory items.

Provides general guidelines for installing a Rockwell
Automation® industrial system.

Provides declarations of conformity, certificates, and other
certification details.

You can view or download publications at http://www.rockwellautomation.com/literature
order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.

. To

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support
service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/
and forums, technical information, FAQs, and to sign up for product notification updates.

In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact
your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/services/online-phone

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual.
You can also contact a special Customer Support number for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or
Canada

Use the Wor ldwide Locator

http://www.rockwellautomation.com/rockwellautomation/support/overview.page

local Rockwell Automation representative.

New Product Satisfaction Return

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing
facility. However, if your product is not functioning and needs to be returned, follow these procedures.

you can find technical and application notes, sample code, and links to software

for software updates, support chats

at

, or contact your

.

United States

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

Contact your distributor. You must provide a Customer Support case number (call the phone number
above to obtain one) to your distributor to complete the return process.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document,
complete this form, publication RA-DU002

Allen-Bradley, CompactLogix , ControlLogix, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of
Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: [phone]

, available at http://www.rockwellautomation.com/literature/.

Publication 2198-IN001C-EN-P - January 2014 PN-234570

Supersedes Publication 2198-IN001B-EN-P - August 2013 Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.