Allen-Bradley 2198-H003-ERS, 2198-H025-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H040-ERS Installation Instructions Manual

Installation Instructions

Kinetix 5500 Servo Drives

Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS,
2198-H040-ERS, 2198-H070-ERS, 2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2,
2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2

Top ic Pa ge

About the Kinetix 5500 Drives 1

Important User Information 2

Catalog Number Explanation 3

Before You Begin 3

Removing the Grounding Screws in Ungrounded Power Configurations 4

Install the Kinetix 5500 Servo Drive 5

Connector Data 9

Wiring Requirements 12

Attach the Motor Cable Shield Clamp 15

Motor Overload Protection 18

Additional Resources 19

About the Kinetix 5500 Drives

Kinetix® 5500 servo drives provide an Integrated Motion over the EtherNet/IP network solution
for applications with output power and current requirements in the range of 0.2…14.6 kW and

1.4…32.5 A 0-pk, respectively.

Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP network modules or CompactLogix™ 5370 controllers.

, for detailed

2 Kinetix 5500 Servo Drives

IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requ irement s assoc iated wi th any par ticula r insta llation , Rockwell Auto mation, Inc . canno t assum e respon sibility or l iabili ty for actual
use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Kinetix 5500 Servo Drives 3

TIP

Catalog Number Explanation

This publication applies to the following Kinetix 5500 servo drives. For connecting safe
torque-off signals, hard-wired drives use the safe torque-off (STO) connector and ship with the
protective cover removed. Networked safe torque-off drives do not use the STO connector and
ship with the protective cover in place. Refer to Connector Data on page 9

Kinetix 5500 Drive Catalog Numbers

to locate the cover.

Drive Cat. No.
(hard-wired STO)

2198-H003-ERS 2198-H003-ERS2

2198-H008-ERS 2198-H008-ERS2

2198-H015-ERS 2198-H015-ERS2

2198-H025-ERS 2198-H025-ERS2

2198-H040-ERS 2198-H040-ERS2

2198-H070-ERS 2198-H070-ERS2 3

Drive Cat. No.
(networked STO)

Before You Begin

Frame
Size

1

2

Input Voltage

195…264V rms, single-phase
195…264V rms, three-phase
324…528V rms, three-phase

195…264V rms, three-phase
324…528V rms, three-phase

Continuous
Output Power

kW

0.2 kW

0.3 kW

0.6 kW

0.5 kW

0.8 kW

1.6 kW

1.0 kW

1.5 KW

3.2 kW

2.4 kW

5.1 kW

4.0 kW

8.3 kW

7.0 kW

14.6 kW

Continuous
Output Current

A 0-pk

1.4

3.5

7.1

11.3

18.4

32.5

Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.

Parts List

The Kinetix 5500 servo drives ship with the following:

• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),

digital inputs (IOD), motor power (MP), motor brake (BC), and safe torque-off (STO)

• 2198-KITCON-DSL connector kit for motor feedback connections

• Wiring plug connector for shunt power (RC) connections installed on the drive

• These installation instructions, publication 2198-IN001

Replacement connector sets are also available. Refer to the Kinetix Servo Drives Specifications
Technical Data, publication GMC-TD003

, for more information.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

4 Kinetix 5500 Servo Drives

IMPORTANT

Grounding screws installed

for grounded power configuration

(screws installed is default setting).

Grounding Screw
Access Door

Kinetix 5500 Drive

(side view)

Lift door to meet

arrow at left.

Removing the Grounding Screws in Ungrounded Power Configurations

Removing the grounding screw is necessary only when using ungrounded or corner-grounded
power configurations. Removing the screws involves gaining access, opening the side door, and
removing the screws.

If you have grounded wye power distribution, you do not need to remove the screws. Go to
Install the Kinetix 5500 Servo Drive on page 5

Removing the ground screws can affect EMC performance.

Removing the grounding screws in multi-axis configurations is best done when the drive is
removed from the panel and placed on its side on a solid surface equipped as a grounded
static-safe workstation.

ATTENTION: By removing the grounding screw for ungrounded power configurations, you no
longer maintain line-to-neutral voltage protection.

.

ATTENTION: This drive contains electrostatic discharge (ESD) sensitive parts and assemblies. You
are required to follow static-control precautions when you install, test, service, or repair this
assembly. If you do not follow ESD control procedures, components can be damaged. If you are not
familiar with static control procedures, refer to Guarding Against Electrostatic Damage, publication

8000-4.5.2

, or any other applicable ESD awareness handbook.

Remove the Grounding Screws

ATTENTION: Risk of equipment damage exists. The drive ground configuration must be accurately

determined. Leave the grounding screws installed for grounded power configurations (default).
Remove the screws for ungrounded power.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Grounding Screw Configurations

Kinetix 5500 Servo Drives 5

Ground Configuration

Grounded (wye)

• B-phase corner ground

• AC fed ungrounded

(1) Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for example configurations.

(1)

Grounding Screw Configuration Benefits of Configuration

• UL and EMC compliance

Both screws installed
(default setting)

Both screws removed

• Reduced electrical noise

• Most stable operation

• Reduced voltage stress on components and

motor bearings

• Helps avoid severe equipment damage when
ground fault occurs

• Reduced leakage current

Install the Kinetix 5500 Servo Drive

These procedures assume you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5500 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

6 Kinetix 5500 Servo Drives

IMPORTANT

Clearance right of the

drive is not required.

Clearance left of the

drive is not required.

Kinetix 5500

Servo Drive

40 mm (1.57 in.) clearance below

drive for airflow and installation.

40 mm (1.57 in.) clearance above
drive for airflow and installation.

Zero-stack Tab and

Cutout Aligned

Bus-bar system used in bus-sharing
configurations is not shown for clarity.

Mount the Kinetix 5500 Drive

Follow these steps to mount the drive in single-axis configurations.

1. Observe these clearance requirements when mounting a single drive to the panel:

• Additional clearance is required for cables and wires connected to the top of the

drive.

• Additional clearance left and right of the drive is required when mounted adjacent to

noise sensitive equipment or clean wire ways.

• The recommended minimum cabinet depth is 300 mm (11.81 in.).

In multi-axis shared-bus configurations, drives must be spaced by aligning the zero-stack
tab and cutout. For mounting, sizing, and configuring shared-bus configurations, refer to
the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

2. Mount the Kinetix 5500 drive to the cabinet subpanel with M4 (#8-32) steel machine
screws torqued to 2.0 N•m (17.7 lb•in), max.

Rockwell Automation Publication 2198-IN001C-EN-P - January 2014

Mount the drive in an upright position as shown. Do not mount the drive on its side.

.