Allen-Bradley 2198-DB127-F, 2198-DB111-F, 2198-DB335-F, 2198-DB310-F, 2198-DB324-F Installation Instructions Manual

Installation Instructions

Original Instructions

Kinetix 5100 AC Line Filter

Catalog Numbers 2198-DB111-F, 2198-DB127-F, 2198-DB310-F, 2198-DB324-F,
2198-DB335-F, 2198-DB356-F

Topic Page

Before You Begin 1

Install the AC Line Filter 2

Wire the AC Line Filter 2

AC Line Filter Dimensions 4

Additional Resources 7

This publication provides installation instructions for the AC line filters used with Kinetix® 5100
servo drives. Use these instructions for installing and wiring your AC line filter. For more
information on installing and wiring your AC line filter, see Kinetix 5100 Single-axis
EtherNet/IP™ Servo Drives Users Manual, publication 2198-UM004

.

Before You Begin

For general guidelines when laying out your panel and mounting your AC line filter, refer to the
System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.

For guidelines specific to your application, refer to the Kinetix 5100 Single-axis EtherNet/IP
Servo Drives Users Manual, publication 2198-UM004

ATT EN TI ON : To avoid personal injury or damage to equipment due to hazardous voltages, follow
these guidelines when installing your AC line filter. NEC and local regulations always take
precedence.

• Disconnect mains power before installation.

• Verify that the rated voltage is compatible with the local supply voltage.

• Connect the earth ground connection first when you make connections.

.

Kinetix 5100 AC Line Filter

Install the AC Line Filter

Mount the line filter to the cabinet panel with hardware as specified in this table.

Cat. No. Mounting Bolts

2198-DB111-F

2198-DB127-F

2198-DB310-F

2198-DB324-F

2198-DB335-F

2198-DB356-F

M5 (#10-24) 1.6…2.0 (13.9…17.70)

Tor que Valu e

N•m (lb•in)

See the System Design for Control of Electrical Noise Reference Manual, publication

GMC-RM001,

for techniques on how to make proper high-frequency (HF) bonds to improve

overall system performance.

Wire the AC Line Filter

Wire by using copper with 75 °C (167 °F) minimum rating. The phase of main AC power is
arbitrary and earth ground connection is required for safe and proper operation.

IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and

methods provided.

2 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019

Kinetix 5100 AC Line Filter

L1C
L2C

L1
L2
L3

L1
L2
L3

L1’
L2’
L3’

230V

L1
L2

120/230V

L1C
L2C

L1
L2
L3

Bonded Cabinet
Ground Bar

2198-DB1xxF
AC Lin e Filter

Mains AC Input

Line

Load

Bonded Cabinet
Ground Bar

2198-DBxxx-F

AC Line Filter

Mains AC Input

Kinetix 5100 drive input
power connections for
three-phase operation.

Line

Load

Kinetix 5100 drive input
power connections for
single-phase operation.

Circuit

Protection

Circuit

Protection

Circuit

Protection

Circuit

Protection

L1
L2
L3

L1
L2

Wiring Examples for the AC Line Filter

Three-Phase Wiring Specifications

(AWG)

(1)

(1)

AC Line Filter
Strip Length

mm (in.)

AC Line Filter
Strip Length

mm (in.)

Line Filter
Cat. No.

Connects to
Ter mi nal s

Recommended
Wire Size

2

mm

2198-DB310-F

0.8…8.4 (18…8) 11.0 (0.43) 1.8 (15.58)2198-DB324-F

2198-DB335-F

2198-DB356-F 2.5…33.6 (14…3) 15.0 (0.59) 3.4 (30.1)

(1) The actual gauge of the input p ower wiring depends on the system configuration. Consult your machine builder, the NEC, and applicable local

Single-Phase Wiring Specifications

Line Filter
Cat. No.

codes.

Connects to
Ter min al s

Recommended
Wire Size

2

mm

(AWG)

2198-DB111-F

2198-DB127-F

(1) The actual gauge of the input p ower wiring depends on the system configuration. Consult your machine builder, the NEC, and applicable local

codes.

Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 3

0.8…8.4 (18…8) 11.0 (0.43) 1.8 (15.58)

Ter mi nal
Tor que Valu es

N•m (lb•in)

Ter min al
Tor que Valu es

N•m (lb•in)

Kinetix 5100 AC Line Filter

54.0

(2.13)

6.5

(0.26)

223.0
(8.78)

234.0
(9.21)

72.0

(2.83)

54.0

(2.13)

5.5

(0.22)

270

(10.63)

(Minimum)

30.0

(1.18)

5.5

(0.22)

55.0

(2.17)

223.0
(8.78)

23.0

(0.91)

20.0

(0.79)

5.5

(0.22)

5.5

(0.22)

Dimensions are in mm (in.).

AC Line Filter Dimensions

AC Line Filter Dimensions (Catalog numbers 2198-DB111-F and 2198-DB310-F)

4 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019

Kinetix 5100 AC Line Filter

275.0

(10.82)

263.0

(10.35)

5.5

(0.22)

76.0

(2.99)

109.0
(4.29)

76.0

(2.99)

270

(10.6)

5.5

(0.22)

5.5

(0.22)

29.1

(1.15)

28.0

(1.15)

86.0

(3.39)

263.0

(10.35)

Dimensions are in mm (in.).

130.0

(5.12)

90.0

(3.54)

80.0

(3.15)

5.5

(0.22)

116.0
(4.57)

310.0

(12.20)

298.0

(11.73)

247.0
(9.72)

340

(13.4)

5.5

(0.22)

90.0

(3.54)

33.0

(1.30)

28.0

(1.10)

5.5

(0.22)

298.0

(11.73)

(Minimum)

Dimensions are in mm (in.).

AC Line Filter Dimensions (Catalog numbers 2198-DB127-F and 2198-DB324-F)

AC Line Filter Dimensions (Catalog number 2198-DB335-F)

Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 5

Kinetix 5100 AC Line Filter

5.5

(0.22)

5.5

(0.22)

5.5

(0.22)

155.0
(6.10)

110.0
(4.33)

390.0

(15.35)

375.0

(14.76)

28.0

(1.10)

33.0

(1.30)

33.0

(1.30)

28.0

(1.10)

80.0

(1.97)

375.0

(14.76)

Dimensions are in mm (in.).

AC Line Filter Dimensions (Catalog number 2198-DB356-F)

AC Line Filter Specifications

Cat. No.

2198-DB111-F 95…132V AC or

2198-DB127-F 27 15.5 24.0 1.80 (3.968)

2198-DB310-F

2198-DB324-F 24 29.0 1.0 1.95 (3.968)

2198-DB335-F 35 30.0 0.5 2.90 (6.393)

2198-DB356-F 56 57.0 0.5 4.00 (8.818)

6 Rockwell Automation Publication 2198-IN017A-EN-P - July 2019

Volta ge
Rating

170…253V AC
single-phase

170…253V AC
three-phase

Current Rating

A @ 50 °C (122 °F)

Power Loss

W

Leakage
Current

mA

11 4.9 26.0 1.05 (2.314)

Weigh t, approx

kg (lb)

10 14.0 1.0 1.10 (2.425)

Operating
Temp era tur e

-20…+50 °C
(-4…+122 °F)

Kinetix 5100 AC Line Filter

Additional Resources

These documents contain additional information concerning related products from Rockwell
Automation.

Resource Description

Provides product specifications for the Kinetix Integrated
Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003

Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004

Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users
Manual, publication 2198-UM004

Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1

Product Certifications website: rok.auto/certifications

You can view or download publications at http://www.rockwellautomation.com/global/

literature-library/overview.page.

Motion over EtherNet/IP network, Integrated Motion over

Sercos interface, EtherNet/IP networking, and component

servo drive families.

Provides product specifications for Bulletin 2090 motor and

interface cables, low-profile connector kits, drive power

components, and other servo drive accessory items.

Information on how to install, configure, start, and

troubleshoot your Kinetix 5100 servo drive system.

Provides general guidelines for installing a Rockwell

Automation industrial system.

Provides declarations of conformity, certificates, and other

certification details.

Rockwell Automation Publication 2198-IN017A-EN-P - July 2019 7

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: [phone]

Rockwell Automation Support

Use the following resources to access support information.

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literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

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Numbers

Locate the phone number
for your country.

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Direct Dial Codes

Find the Direct Dial Code
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code to route your call
directly to a techn ical
support engineer.

http://www.rockwellautomation.com/global/support/direct-dial.page

Literature Library

Installation Instructions,
Manuals, Brochures, and
Technical Data.

http://www.rockwellautomation.com/global/literature-library/
overview.page

Product
Compatibility and
Download Center
(PCDC)

Get help determining how
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and find associated
firmware.

http://www.rockwellautomation.com/global/support/pcdc.page

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http://www.rockwellautomation.com/rockwellautomation/abou t-us/sustainability-ethics/product- environmental-compliance.page

Allen-Bradley, Kinetix, Rockwell Automation, and Rockwell Soft ware are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2198-IN017A-EN-P - July 2019

Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

.