Allen-Bradley 20G11GD022JA0NNNNN, 20F11FD8P0JA0NNNNN, 20F1AGD186AA0NNNNN Installation Manual

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Page 1

Installation Instructions

Original Instructions

PowerFlex 750-Series AC Drives

Catalog Numbers 20F, 20G, 21G

Page 2

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Page 3

Preface

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Instructions in Other Languages . . . . . . . . . . . . . . . . . . . . 10

Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation and Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Line to Load Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 1

Read the General Precautions Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Class 1 Light-emitting Diode Product. . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Waste Electrical and Electronic Equipment. . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2

Prepare for Installation Wall Mount Frames 1…7 Drive Rating Cross-references. . . . . . . . . . 20

Floor Mount Frames 8…10 Drive Rating Cross-references . . . . . . . . 23

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installation Requirements Related to EN 61800-5-1 and

the Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installation Requirements Related to EN 61800-3 and

the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wall Mount Frames 1…7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

All Mounting Styles and Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 3

Lift and Mount the Drive Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Recommended Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Attach Lifting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Enclosure Code F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Enclosure Code N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Enclosure Code G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Open Type Drive (Removed from Cabinet) . . . . . . . . . . . . . . . . . 45

Enclosure Codes B and L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Enclosure Codes J, K, and Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 3

Page 4

Table of Contents

Release Floor Mount Drive Cabinet from Shipping Skid. . . . . . . . . . 48

Remove Drive Cabinet Lifting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Install IP20, NEMA/UL Type 1 Debris Screen, or

Optional Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Install IP54, NEMA 12 Cabinet Blower Assembly and

Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Install Floor Mount Drive with Cabinet Options Bay and

Wiring Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Position the Drive Cabinets and Cabinet Options Bay. . . . . . . . 51

Position the Wiring Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Join the Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Approximate Dimensions – Wall Mount Frames 1…7 and

Floor Mount Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Approximate Dimensions – Floor Mount Drives with

Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Release Drive Assembly from Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . 126

Fiber-optic Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Disconnect Drive Control Pod Wiring Connections . . . . . . . . . . . . 129

Disconnect Wire Connections – No Drive Control Pod . . . . . . . . 131

Disconnect Control and Power Wire Harnesses . . . . . . . . . . . . . . . . 133

AC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Disconnect DC Bus Fuse Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . 133

AC Input Drives Floor Mount Frames 9 and Larger . . . . . . . . . 133

Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Release Cabinet Options Assembly from Cabinet . . . . . . . . . . . . . . . 135

Prepare the Roll-out Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Adjust Roll-out Cart Height Using Threaded Studs

and Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Adjust Roll-out Cart Height Using Spacers . . . . . . . . . . . . . . . . . 140

Adjust Roll-out Cart Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Remove Drive Assembly or Cabinet Options Assembly. . . . . . . . . . 146

Drive Assembly – Floor Mount Frames 8…10. . . . . . . . . . . . . . . 149

Cabinet Options Assembly – Floor Mount Frames 9

and 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Remove DC Back Bus Guard – Common DC Input Drives . . . . . 152

Reinstall Drive Assembly or Cabinet Options Assembly . . . . . . . . . 153

Chapter 4

Power Wiring Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . 155

Shield Termination – SHLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

RFI Filter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Power Cable Types Acceptable for 200…600 Volt Installations. . . 157

Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Three-phase Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

4 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 5

Table of Contents

Wall Mount Frames 1…7 AC Input Power Terminals . . . . . . . . . . . 161

Wall Mount Frames 5…7 Common DC Input Terminal

Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Wall Mount Frames 5…7 Common DC Input Power

Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Floor Mount Frames 8…10 Bus Bar Locations . . . . . . . . . . . . . . . . . . 166

Floor Mount Cabinet Options Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Floor Mount Frames 8…10 Power Wiring Options . . . . . . . . . . . . . 171

Floor Mount Frames 8…10 Power Terminal L-brackets . . . . . . . . . 172

Additional Power Terminal L-Brackets. . . . . . . . . . . . . . . . . . . . . 172

Recommended Motor Cable Spacing – Floor Mount Frames 8

and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Short Circuit Current Ratings – Floor Mount Drives with

Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Input Contactor Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Output Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Applying and Removing Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Power Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Terminal Blocks and Other Cabinet Parts . . . . . . . . . . . . . . . . . . 204

Transformer Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Power Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Input Power Circuit Breakers and Disconnect Switches . . . . . . . . . 206

Cabinet Options Bay Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

MOV, AC EMI Capacitor, and Common Mode Capacitor

Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Wall Mount Frames 2…5 Power Jumper Screw Removal

and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Wall Mount Frames 1, 6, and 7 Power Jumper Wire

Removal and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Floor Mount Frames 8…10 Drive Assembly Jumper

Removal and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Chapter 5

I/O Wiring I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Access Drive Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Wall Mount Frames 1…7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 5

Page 6

Table of Contents

Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

PowerFlex 755 Fiber-optic Interface Board . . . . . . . . . . . . . . . . . . . . . 246

AC Input Drive Control and Power Terminal Block . . . . . . . . . . . . 247

Shunt Trip Contact Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Common DC Input Drive Control and Power Terminal

Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

DC Precharge Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Cabinet Door Interlock and Door Switch . . . . . . . . . . . . . . . . . . 249

120V Output Wiring for Drive Control. . . . . . . . . . . . . . . . . . . . 250

Control Transformer Connections – Common DC Input

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Uninterruptible Power Supply Connections – Common DC

Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

120/240V AC Power Supply Connections – Common DC

Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

PowerFlex 753 Main Control Board I/O Wiring Examples . . . . . . 255

Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Option Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

11-Series I/O Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

11-Series I/O with ATEX Option Module . . . . . . . . . . . . . . . . . 262

11-Series I/O Option Module Wiring Examples . . . . . . . . . . . . . . . . 263

22-Series I/O Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

22-Series I/O Option Module Wiring Examples . . . . . . . . . . . . . . . . 273

Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Important Safe Torque Off Option Module Installation

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Integrated Safety - Safe Torque Off Option Module. . . . . . . . . . . . . 279

Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Power Supply Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Important Safe Speed Monitor Option Module Installation

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . 283

DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

Dual-port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . 287

PROFIBUS Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

Frame 1 Drives Installation Recommendations. . . . . . . . . . . . . . 290

Frame 2 and Larger Drives Installation Recommendations . . . 290

Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . 291

Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . 293

Wiring Examples – Single Incremental Encoder Option

Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

6 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 7

Table of Contents

Wiring Example – Dual Incremental Encoder Option

Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

Universal Feedback Option Module – Only

PowerFlex 755 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Motor Feedback Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Control Pod Cable Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Control Wiring – Early Frame 8 Drives with Cabinet Options. . . 311 Control Wiring – Current Frame 8 Drives with Cabinet

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

Control Wiring – Frame 9 and 10 Drives with Cabinet

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

Enclosure Options – Floor Mount Frames 8…10. . . . . . . . . . . . . . . . 316

NEMA/UL Type 1 Enclosure – 2500 MCC Style Cabinet . . 316

NEMA Type 12 Enclosure – 2500 MCC Style Cabinet. . . . . . 316

Chapter 6

Integrated Motion Drives Configure Option Modules for Integrated Motion. . . . . . . . . . . . . . 317

Supporting Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 7

Page 8

Table of Contents

Notes:

8 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 9

Preface

Summary of Changes

This manual contains new and updated information as indicated in the following table.

Top ic Pag e

Added Code B – 240V AC (208V AC)/ 325V DC (281V DC) to the Voltage Rating section of the catalog number explanation table

Added normal duty ratings for 208V, 60 Hz Input and 240V, 60 Hz Input to the catalog number explanation table

Added a drive rating cross-reference table for 208V and 240V drives 20 Changed the title of the table to reflect the addition of 208V and 240V drives 28 Added information about 208V and 240V drives to the Drive Rating column of the table 41 Added information about 208V and 240V drives to the Input Device Requirements table 177 Added a table of 208V AC and 281V DC input protection devices 179 Added a table of 240V AC and 325V DC input protection devices 181

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 9

Page 10

Preface

This document explains the basic steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex® 750Series Adjustable Frequency AC drive.

IMPORTANT This information is intended for qualified installers of adjustable frequency

AC drives.

Installation Instructions in Other Languages

See Additional Resources

on page 14 for a list of Rockwell Automation

publications that provide detailed drive information from wiring and grounding recommendations, to troubleshooting and repair.

The PowerFlex 750-Series AC drive installation instructions are also available in these languages.

English This instruction sheet is available in multiple languages at

Deutsch Diese Anleitung steht in mehreren Sprachen unter

Français Ces instructions sont disponibles dans différentes langues à l’adresse suivante:

Italiano La presente scheda d’istruzione è disponibile in varie lingue sul sito

Español Puede encontrar esta hoja de instrucciones en varios idiomas en

Português Esta folha de instruções está disponível em várias línguas em

中文 (简体)

日本本説明書シートの多言語版は Web サイト

한국의 설치 지침은 여러 언어로 사용할 수 있습니다 http://

Русский Данное руководство на других языках можно найти по адресу

中文

（繁體）

Český Tato stránka s pokyny je k dispozici ve více jazykových verzích na adrese

Pols ki Niniejsza instrukcja dostępna jest w wielu językach na stronie

http://rockwellautomation.com/literature. Select publication language and type “750-IN001“ in

the search field.

http://rockwellautomation.com/literature

Sie „750-IN001“ in das Suchfeld ein.

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le champ de recherche.

http://rockwellautomation.com/literature. Selezionare la lingua desiderata e digitare “750-

IN001“ nel campo di ricerca.

http://rockwellautomation.com/literature

IN001“ en el campo de búsqueda.

http://rockwellautomation.com/literature

IN001“ no espaço de busca.

从以下网页可以获得本说明书的多种语言的版本 :

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请选择出版物的语言 , 并在搜索栏输入 “750-IN001” 印。

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以下網頁提供本說明書的多國語言版本：

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10 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 11

Preface

Commonly Used Tools

Installation and Service Tools

IMPORTANT Do not let tools or hardware components fall into open drive assemblies. Do

not energize the drive unless all tools and hardware components have been removed from the drive assemblies and enclosure.

Use these tools to install the drive.

Tool Description Details

ESD-protected place of work Work surface, Floor cover, seat, and ground connections ESD-protective clothing Wrist wrap, shoes, overall clothing (coat) Multimeter Digital multimeter, capable of AC and DC voltage, continuity, resistance,

capacitance measurements, and forward diode bias tests. Fluke model 87 III

or equivalent. Allen socket wrench 4 mm, 5 mm Allen-socket wrench extension 254 mm (10 in.) Flat-nose screwdriver 5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2 Hexalobular screw driver/bit #15, #20, #25, #40, #45 Hexagonal socket wrench 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm Combination wrench 10 mm, 17 mm Phillips screw driver/bit #2, 492-C Pozidriv #2, M3 x 7 Torque wrench 1...12 N•m (8.8…106 lb•in) Torque wrench 6...50 N•m (53…443 lb•in) Roll-out cart 20-750-CART1-F8

IMPORTANT: The roll-out car t is required to rem ove Frame 8 and larger

drive assemblies from the enclosure.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 11

Page 12

Preface

GND

Line to Load Installation Guidelines

Topic PowerFlex 750-Series Drives

AC supply source Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Input power conditioning

Input fusing and circuit breakers

This section provides direction for how and where to find information from line to load on the successful installation and implementation of PowerFlex 750-Series drives.

publication DRIVES-IN001 See Chapter 2 – System Configurations.

Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001

See Chapter 2 – AC Line Impedance. 1321 Power Conditioning Products Technical Data, publication 1321-TD001

See this publication for line reactors and isolation transformers.

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 See Fuse and Circuit Breaker Ratings

on page 177.

Input power wire and cable

EMC filters PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001

Electrical interference Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Grounding Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001

See Chapter 1 – Input Power Cables.

See Installation Requirements Related to EN 61800-3 and the EMC Directive on page 26.

publication DRIVES-IN001 See Chapter 6 – How Electromechanical Switches Cause Transient Interference.

publication DRIVES-IN001 See Chapter 3 – Grounding.

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 See Grounding Requirements

on page 155.

12 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 13

Preface

PowerFlex 750-Series Drive

(L3)(L2)(L1)GND

PE R S T

WVUGND

PE (T1) (T2) (T3)

Topic PowerFlex 750-Series Drives

Jumpers PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001

See Drive Power Jumper Configuration on page 221.

Mounting considerations

Environment Industry Installation Guidelines for Pulse-width Modulated (PWM) AC Drives Application Technique, publication

Control and signal cabling

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 See Minimum Clearances on page 38 and Mounting Considerations on page 39.

DRIVES-AT003

See this publication for information for different enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations.

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 See Environmental Specifications

Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001

See Chapter 4 – Wire Routing. PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001

See I/O Wiring

on page 231.

on page 39.

Output power cabling Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Output devices Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Cable length Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Encoder Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

Motor Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,

publication DRIVES-IN001 See Chapter 1 – Motor Cables.

publication DRIVES-IN001 See Chapter 6 – Shielded or Armored Power Cable.

1321 Power Conditioning Products Technical Data, publication 1321-TD001 See this publication for load reac tors, RWRs, and common mode chokes/cores.

1204 Terminator Instructions, publication 1204-IN002 See this publication for motor terminators.

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 See Output Contactor Precaution

publication DRIVES-IN001 See Chapter 5 – Length Restrictions for Motor Protection.

publication DRIVES-IN001 See Chapter 1 – Analog Signal and Encoder Cable.

publication DRIVES-IN001 See Appendix A – Overview.

on page 203.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 13

Page 14

Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001

PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001

PowerFlex 750-Series AC Drives Hardware Service Manual – Frame 8 and Larger, publication 750-TG001

PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001

PowerFlex 750-Series Drive DeviceNet Option Module User Manual, publication 750COM-UM002

PowerFlex 7-Class Network Communication Adapter User Manuals, publications 750COM-UMxxx

PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002

Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-RM001

Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives, publication DRIVES-IN001

PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT002

Safety Guidelines for the Application, Installation, and Maintenance of Solid-State Control, publication SGI-1.1

Product Certifications website, http://

www.rockwellautomation.com/global/certification/ overview.page

Provides detailed information on:

• I/O, control, and feedback options

• Parameters and programming

• Faults, alarms, and troubleshooting Provides detailed information on:

• Drive specifications

• Option specifications

• Fuse and circuit breaker ratings Provides detailed information on HIM components,

operation, features. Provides detailed information on:

• Preventive maintenance

•Component testing

• Hardware replacement procedures These publications provide detailed information on how

to configure, use, and troubleshoot PowerFlex 750-Series communication option modules and adapters.

These publications provide detailed information on how to install, configure, and operate the 750-Series safety option modules.

Provides basic information to properly wire and ground PWM AC drives.

Provides basic information to properly wire and ground PWM AC drives with a common bus.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page

To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

14 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 15

Qualified Personnel

Personal Safety

Read the General Precautions

ATTENTION: Only qualified personnel familiar with adjustable frequency AC

drives and associated machinery can plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing.

Frames 1…7: Measure the DC bus voltage at the power terminal block by measuring between the +DC and -DC terminals (see Figure 95 location) or between the +DC and -DC test point sockets, if equipped. Also measure between the +DC terminal or test point and the chassis, and between the -DC terminal or testpoint and the chassis. The voltage must be zero for all three measurements.

Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT sockets on the front of the power module (see Figure 98

Chapter 1

and Figure 14 for

for location).

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™ host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The drive start/stop/enable control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas, or solids exist, an additional hardwired stop circuit can be required to remove the AC line to the drive. An auxiliary braking method can be required.

ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national, and international codes, standards, regulations, or industry guidelines.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 15

Page 16

Chapter 1 Read the General Precautions

Product Safety

Class 1 Light-emitting Diode Product

ATTENTION: An incorrectly applied or installed drive can result in component

damage or a reduction in product life. Wiring or application errors such as an under-size motor, incorrect or inadequate AC supply, a corrosive environment, or excessive surrounding air temperatures can result in malfunction of the system.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when you install, test, service, or repair this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, see an applicable ESD protection handbook.

ATTENTION: If you configure an analog input for 0…20 mA operation and drive it from a voltage source, you can cause component damage. Verify proper configuration before you apply any input signals.

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber-optic cable connectors.

Waste Electrical and Electronic Equipment

At the end of its life, this equipment should be collected separately from any unsorted municipal waste.

16 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 17

Prepare for Installation

Drive

Code Type Frames

20F PowerFlex® 753 1…7 20G PowerFlex 755 1…10 21G PowerFlex 755 Drive with Options 8…10

Future Use

Input

Typ e

Code Description Frames

AC Input with Prech arge,

includes DC Terminals

1…5

8…10

4 DC Input with

Precharge

5…10

A AC Input with Precharge, no DC

Ter mi na l s

6…8

(1)

(1) The DC Bus Bar kit

(20-750-DCBB1-Fx)

is available for Frames

6…7

AC input drives th at require DC bus

terminals.

Enclosure

Code Description Frames

R IP20, NEMA/UL Type Open, Frame 1 1

(1)

(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)

is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

Flange (NEMA/UL Type 4X/12 back) 2…5

G IP54, NEMA/UL Type 12 2…7

(2)

(2) Frames 2…5 are IP20, Frames 6…7 are IP00.

IP20/IP00, NEMA/UL Type Open 2…7

(3)

(3) Available as a drive with options (21G).

IP20, NEMA/UL Type 1,

600 mm (23.6 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP54, UL Type 12,

800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP54, NEMA 12,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

CenterLine 2100 Gray (ASA49)

8…10

(3)

IP54, NEMA 12,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

CenterLine 2100 Gray (ASA49)

8…10

T IP00, UL Open Type without Control POD 8…10

Voltage Rating

Code Voltage

B 240V AC (208V AC)

(1)

/ 325V DC ( 281V DC)

(1)

(1) Drive must be programmed to obtain low (208V AC) voltage

rating.

C 400V AC/540V

D 480V AC/650V

E 600V AC/810V

F 690V AC/932V DC (not UL

Listed)

ND Rating

208V

(1)

, 60 Hz Input

(1) Drive must be programmed to obtain low (208VAC) voltage

rating.

Code Amps kW

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P2 2.5 0.37

–

–––1

4P2 4.8 0.75 6P8 7.8 1.5 9P6 11 2.2 015 15.3 4 2P2 2.5 0.37

222

–

4P2 4.8 0.75 6P8 7.8 1.5 9P6 11 2.2 015 17.5 4 022 22 5.5 028 32.2 7.5

333

042 43 11 054 60 15 4 4 4 070 78.2 18.2

080 92 22

104 120 30

(2)

(2) For Frames 6 and 7, a user-installed flange kit (20-750-FLNG4-

Fx) is available to convert a Code N drive that provides a NEMA/ UL Type 4X/12 back.

130 150 37 154 177 45 192 221 55 260 260 66

7312 359 90

(2)

7360 414 110

477 477 132

ND Rating

240V, 60 Hz Input

Code Amps Hp

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P2 2.2 0.5

–

––––1

4P2 4.2 1 6P8 6.8 2 9P6 9.6 3 015 15.3 5 2P2 2.2 0.5

222

–

4P2 4.2 1 6P8 6.8 2 9P6 9.6 3 015 15.3 5 022 22 7.5 028 28 10

333

042 42 15 054 54 20 4 4 4 070 70 25

080 80 30

104 104 40

(1)

(1) For Frames 6 and 7, a user-installed flange kit (20-750-FLNG4-

Fx) is available to convert a Code N drive that provides a NEMA/ UL Type 4X/12 back.

130 130 50 154 154 60 192 192 75 260 260 100

7312 312 125

(1)

7360 360 150

477 477 200 –

1…3 45678…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

abcde g h i Positions 14…18 are not used. f1…f6

Catalog Number Explanation.

Chapter 2

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 17

Page 18

Chapter 2 Prepare for Installation

f3 f4 f5

ND Rating

400V, 50 Hz Input

Code Amps kW

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P1 2.1 0.75

–

222

–

3P5 3.5 1.5 5P0 5.0 2.2 8P7 8.7 4 011 11.5 5.5 015 15.4 7.5 022 22 11

–

030 30 15

333037 37 18.5 043 43 22 060 60 30

072 72 37

085 85 45

55 104 104 55

140 140 75

(1)

(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)

is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

170 170 90 205 205 110 260 260 132

302 302 160

7367 367 200 456 456 250 460 460 250 8 – – – 8

(2)

(2) Available as a drive with options (21G).

477 477 270 –

(1)

–7 –

540 540 315

–––

(2)

567 567 315 650 650 355 750 750 400 770 770 400 910 910 500

(2)

1K0 1040 560 1K1 1090 630 1K2 1175 710 1K4 1465 800 1K5 1480 850 1K6 1590 900

10 10

(2)

2K1 2150 1250

ND Rating

480V, 60 Hz Input

Code Amps Hp

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P1 2.1 1

–

222

–

3P4 3.4 2 5P0 5.0 3 8P0 8.0 5 011 11 7.5 014 14 10 022 22 15

–

027 27 20

333034 34 25 040 40 30 052 52 40

065 65 50

077 77 60

55 096 96 75

125 125 100

(1)

(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)

is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

156 156 125 186 186 150 248 248 200

302 302 250

7361 361 300 415 415 350 430 430 350 8 – – – 8

(2)

(2) Available as a drive with options (21G).

477 477 400 –

(1)

–7–

485 485 400

–––

(2)

545 545 450 617 617 500 710 710 600 740 740 650 800 800 700

(2)

960 960 800 1K0 1045 900 1K2 1135 1000 1K3 1365 1100 1K4 1420 1250 1K5 1525 1350

10 10

(2)

2K0 2070 1750

ND Rating

600V, 60 Hz Input

Code Amps Hp

Frame

Enclosure Code

B, J,

L, T

FGN

K, P, W, Y

1P7 1.7 1

–

333

–

2P7 2.7 2 3P9 3.9 3 6P1 6.1 5 9P0 9 7.5 011 11 10

012

(1)

(1) Required for uncontrolled common DC bus applications. Optional

for all AC applications.

12 10 – 6 6

017 17 15 3 3 3

018

(1)

18 15 – 6 6

022 22 20 3 3 3

023

(1)

23 20

–66

024

(1)

24 20

027 27 25 4 4 4

028

(1)

28 25 – 6 6

032 32 30 4 4 4

033

(1)

33 30 – 6 6

041 41 40 5 5 5

042

(1)

42 40 – 6 6

052 52 50 5 – 5

053

(1)

53 50

(2)

(2) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)

is available to convert a Code N drive that provides a NEMA /UL Type 4X/12 back.

063 63 60 077 77 75 099 99 100 125 125 125 144 144 150 192 192 200

77242 242 250 289 289 300 295 295 300

–––

(3)

355 355 350 395 395 400 435 435 450 460 460 500 510 510 500 595 595 600

(3)

630 630 700 760 760 800 825 825 900 900 900 950 980 980 1000 1K1 1110 1100

10 10

(3)

1K4 1430 1400

(3) Available as a drive with options (21G).

1…3 45678…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

abcde g h i Positions 14…18 are not used. f1…f6

Catalog Number Explanation (continued).

18 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 19

Catalog Number Explanation (continued).

PowerFlex 755 w/Options (21G)

Required Selections

PowerFlex 755 w/Options (21G)

Additional Selections

ND Rating

690V, 50 Hz Input (not UL Listed)

Code Amps kW

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

012 12 7.5

–

(1)

(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)

is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

–

015 15 11 020 20 15 023 23 18.5 030 30 22 034 34 30 046 46 37 050 50 45 061 61 55 082 82 75 098 98 90 119 119 110 142 142 132 171 171 160

77212 212 200 263 263 250 265 265 250

––

(2)

(2) Available as a drive with options (21G).

330 330 315 370 370 355 415 415 400 460 460 450 500 500 500 590 590 560

–

(2)

650 650 630 710 710 710 765 765 750 795 795 800 960 960 900 1K0 1040 1000

10 10

(2)

1K4 1400 1400

Filtering and CM Cap Configuratio n

Code Filtering Default CM Cap

Connection

A Yes Jumper

Removed

JYes Jumper

Installed

Dynamic Braking

(1)

(1) Not available on Frames 8…10, specify Code ‘N’.

Code Internal Resistor

(2)

(2) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dx) sold

separately.

Internal Transistor

(3)

(3) Standard on Frames 1…5, optional on 6…7.

ANo Yes NNo No

Door Mounted HIM (Frames

8…10)

Code Operator

Interface

0No Door Mounted

HIM

2Enhanced LCD, Full Numeric,

IP20

4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/12

Code Option Frames Type

LD Light

Duty

8…10

System Overload

Duty Cycle

(1)

(1) Only one option of this type can be selected.

ND Normal

Duty

HD Heavy

Duty

Input Thermal-

magnetic

Circuit

Breaker

8…10

Power

Disconnect

(1)

Input Non-Fused

Molded

Case Disconnect

Switch

8 Only

P14 Wiring Only

Bay

8…10 Wi ring Only Bay

Code Opti on Frames Type

P11 Input

Contactor

8 Only Contactors

(1)(2)

(1) Only one option of this type can be selected. (2) Contactor options are not available for systems with MCC power

bus.

P12 Output

Contac tor

L1 3% Input

Reactor

8…9

Reactors

(1)

L2 3% Output

Reactor

L3 5% Input

Reactor

8 Only

L4 5% Output

Reactor

P20 1200 A

Bus

8…10

MCC Power

Bus

Capacity

(1)

P22 2000 A

Bus

P24 3000 A

Bus

P30

UPS Control Bus, DC

Input

w/Precharge only

8…10 UPS Control

Bus

Auxiliary

Tra ns fo rme r

(500VA available),

IP20

Cabinet

Only

8 Only

(3)

(3) Standard on all other cabinet configurations.

Auxiliary

Power

1…3 45678…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

abcde g h i Positions 14…18 are not used. f1…f6

Prepare for Installation Chapter 2

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 19

Page 20

Chapter 2 Prepare for Installation

Drive Nameplate 1, Wall Mount Frames 1…7

Wall Mount Frames 1…7 Drive Rating Cross-references

Specications and Custom Catalog Number

Nameplate 1:

representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Cat No. 20G11 N D 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate UL Type 1 - only with Debris Hood and Conduit Plate

Power ND (HD) Input: 3 Phase, 47-63Hz AC Voltage Range Amps ND (HD)

Output: 3 Phase, 0-400 Hz AC Voltage Range Base Frequency (default) Continuous Amps ND (HD) 60Sec Ovld Amps ND (HD) 3 Sec Ovld Amps ND (HD)

Mfd. in 2016 on Jan. 19

Made in the U.S.A. Fac1C

N223

400V Class 480V Class

5.5 HP (4 HP) 7.5 HP (5 HP)

342-440 432-528

xxx xxx xxx xxx

xxx xxx xxx

Original Firmware: x.xxx

Series: A

0-400 50 Hz

xxx xxx xxx

Serial Number: xxxxxxxx

0-460 60 Hz

xxx

Reference the drive nameplate with Ta bl e 1 , Ta b l e 2 , or Ta b le 3 to determine the drive rating for your wall mount drive.

Table 1 - Drive Rating Cross-reference for 208V and 240V Drives

Drive Code

20F or 20G B2P2 20F or 20G B4P2 20F or 20G B6P8 20F or 20G B9P6 20F or 20G B015 20F or 20G B022 20F or 20G B028 20F or 20G B042 20F or 20G B054 20F or 20G B070 20F or 20G B080 20F or 20G B104 20F or 20G B130 20F or 20G B154 20F or 20G B192 20F or 20G B260

20F or 20G B477 –

Input Voltage and Normal Duty Amp Rating Enclosure Code

208V/240V AC F G N R

2 2 2

3 3 3

4 4 4

(Kit)

720F or 20G B312

(Kit)

720F or 20G B360

–

Wall Mount Frame

20 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 21

Drive Nameplate 1, Wall Mount Frames 1…7

Specications and Custom Catalog Number

Nameplate 1:

representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Cat No. 20G11 N D 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate UL Type 1 - only with Debris Hood and Conduit Plate

Power ND (HD) Input: 3 Phase, 47-63Hz AC Voltage Range Amps ND (HD)

Output: 3 Phase, 0-400 Hz AC Voltage Range Base Frequency (default) Continuous Amps ND (HD) 60Sec Ovld Amps ND (HD) 3 Sec Ovld Amps ND (HD)

Mfd. in 2016 on Jan. 19

Made in the U.S.A. Fac1C

N223

400V Class 480V Class

5.5 HP (4 HP) 7.5 HP (5 HP)

342-440 432-528

xxx xxx xxx xxx

0-400

50 Hz xxx xxx xxx

Original Firmware: x.xxx

Serial Number: xxxxxxxx

Prepare for Installation Chapter 2

Table 2 - Drive Rating Cross-reference for 400V and 480V Drives

Drive Code

20F or 20G C2P1 D2P1 20F or 20G C3P5 D3P4

Series: A

20F or 20G C5P0 D5P0 20F or 20G C8P7 D8P0 20F or 20G C011 D011 20F or 20G C015 D014

0-460 60 Hz

xxx

xxx xxx xxx

xxx

20F or 20G C022 D022 20F or 20G C030 D027

20F or 20G C043 D040 20F or 20G C060 D052 20F or 20G C072 D065 20F or 20G C085 D077 20F or 20G C104 D096 20F or 20G C140 D125 20F or 20G C170 D156 20F or 20G C205 D186 20F or 20G C260 D248 20F or 20G C302 D302 20F or 20G C367 D361 20F or 20G C456 D415 20F or 20G C477 D477

Input Voltage and Normal Duty Amp Rating Enclosure Code

400V AC 480V AC F G N R

2 2 2

3 3 320F or 20G C037 D034

5 5

(Kit)

–

Wall Mo unt Frame

–

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 21

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Chapter 2 Prepare for Installation

Drive Nameplate 1, Wall Mount Frames 1…7

Table 3 - Drive Rating Cross-reference for 600V and 690V Wall Mount Drives

Specications and Custom Catalog Number

Nameplate 1:

representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Cat No. 20G11 N D 011 AA0NNNNN

UL Open Type/IP20 - without Debris Hood and Conduit Plate UL Type 1 - only with Debris Hood and Conduit Plate

Power ND (HD) Input: 3 Phase, 47-63Hz AC Voltage Range Amps ND (HD)

Output: 3 Phase, 0-400 Hz AC Voltage Range Base Frequency (default) Continuous Amps ND (HD) 60Sec Ovld Amps ND (HD) 3 Sec Ovld Amps ND (HD)

Mfd. in 2016 on Jan. 19

Made in the U.S.A. Fac1C

N223

400V Class 480V Class

5.5 HP (4 HP) 7.5 HP (5 HP)

342-440 432-528

xxx xxx xxx xxx

0-400

50 Hz xxx xxx xxx

Original Firmware: x.xxx

Serial Number: xxxxxxxx

Drive Code

Input Voltage and Normal Duty Amp Rating Enclosure Code

600V AC 690V AC F G N R

Series: A

20F or 20G E1P7 – 20F or 20G E2P7 20F or 20G E3P9

3 3 3

20F or 20G E6P1

0-460 60 Hz

xxx

xxx xxx xxx

xxx

20F or 20G E9P0 20F or 20G E011 20F or 20G E012 F012

(Kit)

20F or 20G E017 – 20F or 20G E018 F015 6

(Kit)

6 6

3 3 3

6 6

20F or 20G E022 – 3 3 3 20F or 20G E023 F020 20F or 20G E024 F023 20F or 20G E027 – 20F or 20G E028 F030

6 6

(Kit)

4 4 4 6

6 6

(Kit)

–

20F or 20G E032 – 4 4 4 20F or 20G E033 F034 6

(Kit)

20F or 20G E041 – 20F or 20G E042 F046 6

(Kit)

6 6

5 5 5

6 6

Wall Mo unt Frame

20F or 20G E052 – 5 – 5 20F or 20G E053 F050 20F or 20G E063 F061 20F or 20G E077 F082 20F or 20G E099 F098

(Kit)

6 6

20F or 20G E125 F119 20F or 20G E144 F142 20F or 20G E192 F171

7 720F or 20G E242 F212

(Kit)

20F or 20G E289 F263

22 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 23

Prepare for Installation Chapter 2

Cat No: 20G1A B D 430 JN0NNNNN

CM Cap Jumpers Installed

UL Type 1 / IP20 in 600 mm deep cabinet

Specications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Nameplate 1:

MFD DATE: 2010/08/20

Series: B

Input: 3-Phase, 47-63 Hz AC Voltage Range Amps LD/ND/HD

Power LD/ND/HD

Auxillary Input Power: 120V//240V AC, 50/60Hz, 8.3A/4.2A, 1kVA

Output: 3-Phase, 0-400 Hz AC Voltage Range Base Freq. (default) Cont. Amps LD/ND/HD 60S OL Amps LD/ND/HD 3S OL Amps LD/ND/HD

0-400 50 Hz

360-440 432-528

0-460

60 Hz xxx/xxx/xxx xxx/xxx/xxx

/xxx/xxx

xxx/xxx/xxx xxx/xxx/xxx

/xxx/xxx

xxxx/xxxx/xxxx xxxx/xxxx/xxxx

315/250/200 (kW) 400/350/300 (HP)

N223

Serial Number: xxxxxxxx

Original Firmware: x.xxx

Product of U.S.A. FAC 1100

400V Class 480V Class

Drive Nameplate 1, Floor Mount Frames 8…10

Floor Mount Frames 8…10 Drive Rating Cross-references

Reference the drive nameplate with Ta bl e 4 to determine the drive rating for your floor mount drive.

Table 4 - Drive Rating Cross-reference for 400V, 480V, 600V, and 690V Floor Mount Drives

Drive Code

20G or 21G C460 D430 E295 F265 20G or 21G C540 D485 E355 F330 20G or 21G C567 D545 E395 F370 20G or 21G C650 D617 E435 F415 20G or 21G C750 D710 E460 F460 20G or 21G C770 D740 E510 F500 20G or 21G C910 D800 E595 F590 20G or 21G C1K0 D960 E630 F650 20G or 21G C1K1 D1K0 E760 F710 20G or 21G C1K2 D1K2 E825 F765 20G or 21G C1K4 D1K3 E900 F795 20G or 21G C1K5 D1K4 E980 F960 20G or 21G C1K6 D1K5 E1K1 F1K0 20G or 21G C2K1 D2K0 E1K4 F1K4

Input Voltage and Normal Duty Amp Rating Enclosure Code

400V AC 480V AC 600V AC 690V AC B L, J P, K

8 8 8 8

9 9 9 9

10 10 10 10

Floor Mount Frame

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 23

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Chapter 2 Prepare for Installation

CE Conformity

Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm (EN) standards, which are referenced by the Official Journal of the European Union. PowerFlex 750-Series drives comply with the EN standards that are listed in this section when installed according to these installation instructions.

EU Declarations of Conformity are available online at:

http://www.rockwellautomation.com/global/certification/overview.page

Low Voltage Directive

EN 61800-5-1 Adjustable speed electrical power drive systems –Part 5-1: Safety requirements – Electrical, thermal and energy.

EMC Directive

EN 61800-3 Adjustable speed electrical power drive systems – Part 3: EMC product standard including specific test methods.

General Considerations

This section lists additional items to consider to meet CE conformity:

• For EU compliance, drives must satisfy installation requirements that are related to both EN 61800-5-1 and EN 61800-3 provided in this document.

• PowerFlex 750-Series AC Drives comply with the EMC requirements of EN 61800-3 when installed according to good EMC practices and the instructions that are provided in this document. However, many factors can influence the EMC compliance of an entire machine or installation, and compliance of the drive itself does not mean compliance of all applications.

• PowerFlex 750-Series drives are not intended to be used on public lowvoltage networks that supply domestic premises. Without additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such as supplementary line filters and enclosures to help prevent interference, and the installation requirements of this document.

ATTENTION: NEMA/UL Open Type and flange mount drives must be installed in a supplementary enclosure, or be equipped with a NEMA Type 1 Kit to be CE-compliant regarding protection against electrical shock.

24 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Prepare for Installation Chapter 2

• Requirements for supplementary mitigation that is related to specific high-frequency emission limits are provided in Ta ble 5 on pa ge 28

• PowerFlex 750-Series drives generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to verify that applicable requirements of the distribution network operator have been met. Consultation with the network operator and Rockwell Automation can be necessary.

ATTENTION: PowerFlex 750-Series drives produce DC current in the protective earthing conductor that can reduce the ability of RCDs (residual current-operated protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation. Where an RCD or RCM is used for protection from direct or indirect contact, only an RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

This section lists installation requirements that are related to EN 61800-5-1 and the Low Voltage Directive.

Frame 1 Drives

Voltage classes up to 480V PowerFlex 750-Series Frame 1 drives can only be used on a ‘center grounded’ supply system for altitudes up to and including 2000 m (6562 ft).

Frame 2 and Larger Drives

Voltage classes up to 690V, PowerFlex 750-Series Frame 2 and larger drives, are compliant with the CE LV Directive when used on a ‘corner-earthed’ supply system, and all other common supply systems, for altitudes up to and including 2000 m (6562 ft).

When used at altitudes above 2000 m (6562 ft) up to a maximum of 4800 m (15,748 ft), PowerFlex 750-Series drives of voltage classes up to 480V cannot be powered from a ‘corner-earthed’ supply system to maintain compliance with the CE LV Directive. Altitude derating curves are provided in the PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 25

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Chapter 2 Prepare for Installation

All Drive Frames

Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are compliant with the CE LV Directive when installed in pollution degree 1…4 environments. All other enclosure types must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive.

Characteristics of the different pollution degree ratings are provided in the PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

PowerFlex 750-Series drives produce leakage current in the protective earthing conductor that exceeds 3.5 mA AC and/or 10 mA DC. The minimum size of the protective earthing (grounding) conductor that is used in the application must comply with local safety regulations for high-protective earthing conductor current equipment.

ATTENTION: PowerFlex 750-Series drives produce DC current in the protective earthing conductor which can reduce the ability of RCDs (residual current-operated protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation. Where an RCD or RCM is used for protection from direct or indirect contact, only an RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-3 and the EMC Directive

This section lists installation requirements that are related to EN 61800-3 and the EMC Directive:

• The drive must be earthed (grounded) as described in Power Wiring

page 155.

• Output power wiring to the motor must use cable with a braided shield that provides 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. Continuous shielding must be provided from the drive enclosure to the motor enclosure. Both ends of the motor cable shield (or conduit) must terminate with a low-impedance connection to earth.

Wall Mount Drive Frames 1…7: At the drive end of the motor cable, either

– The cable shield must be clamped to a properly installed ‘EMC plate’

for the drive. Kit catalog number 20-750-EMCx-Fx (where Fx is the frame size of the drive). See PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7, publication 750-IN006

, for details.

26 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Prepare for Installation Chapter 2

– The cable shield or conduit must terminate in a shielded connector

that is installed in a conduit plate or conduit box that is provided in the “NEMA Type 1 Kit” for the drive. Kit catalog number 20-750NEMA1-Fx (where x is the frame size of the drive). See PowerFlex 750-Series NEMA/UL Type 1 Kits – Frames 1…7, publication 750-

IN008, for details.

Floor Mount Drive Frames 8 and larger: At the drive end of the motor cable, terminate the shield at the PE grounding bar (see Floor Mount

Frames 8…10 Bus Bar Locations on page 166).

• At the motor end, the motor cable shield or conduit must terminate in a shielded connector that must be properly installed in an earthed motor wiring box that is attached to the motor. The motor wiring box cover must be installed and earthed.

• All control (I/O) and signal wiring to the drive must use cable with a braided shield that provides 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. When shielded cable is used, the cable shield is terminated with a lowimpedance connection to earth at only one end of the cable, preferably the end where the receiver is located. When the cable shield is terminated at the drive end, it can be terminated by using a shielded connector with a conduit plate or conduit box, or the shield can be clamped to an ‘EMC plate’.

• Motor cables must be separated from control and signal wiring wherever possible.

• Maximum motor-cable length must not exceed the maximum length that is shown in Table 5 on page 28

for compliance with radiofrequency emission limits for the specific standard and installation environment.

• EMC cores must be applied to input power and motor cables for some models of the PowerFlex 750-Series drives as indicated in Tab le 5 on

page 28.

• The drive must be powered from an earthed supply system such as a TN or TT system and the PE-A and PE-B jumpers in the drive must be installed (see Drive Power Jumper Configuration

on page 221).

• IP00 and NEMA/UL Open Type Frame 8 and higher frames must be installed in suitable supplementary EMC enclosures to achieve compliance with EN 61800-3.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 27

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Chapter 2 Prepare for Installation

Table 5 - PowerFlex 750-Series 208V/240V and 400V/480V Input Drives RF Emission Compliance and Installation Requirements

Standard and Limits

Drive Frame Catalog Number

Wall Mount Frame 1 20F11xx2P1…20F11xx015 20G11xx2P1…20G11xx015

Wall Mount Frame 2 20F11xx2P1…20F11xx022 20G11xx2P1…20G11xx022

Wall Mount Frame 3 20F11xx028…20F11xx043 20G11xx028…20G11xx043

Wall Mount Frame 4 20F11xx054…20F11xx072 20G11xx054…20G11xx072

Wall Mount Frame 5 20F11xx070…20F11xx104 20G11xx070…20G11xx104

Wall Mount Frame 6 20F11xx80…20F11xx260 20G11xx80…20G11xx260

Wall Mount Frame 7 20F11xx248…20F11xx477 20G11xx248…20G11xx477

Floor Mount Frame 8 – AC Input 20G1Axx460…20G1Axx770 21G1Axx460…21G1Axx770

Floor Mount Frame 9 – AC Input 20G11xx910…20G11xx1K5 21G11xx910…21G11xx1K5

Floor Mount Frame 10 – AC Input 20G11xx1K6…20G11xx2K1 21G11xx1K6…21G11xx2K1

Floor Mount Frames 8…9 – Common DC Input

20G14xx460…20G14xx1K5 21G14xx460…21G14xx1K5

Floor Mount Frame 10 – Common DC Input

20G14xx1K6…20G14xx2K1 21G14xx1K6…21G14xx2K1

(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-nn and 20-750-EMC2-nn. (2) To meet the C2 rating with a Dual Encoder module installed, Frame 1 drives must be installed in a supplementary EMC enclosure to attenuate radiated emissions. (3) Intended to be powered from an industrial power network that is supplied by a dedicated power transformer or generator and not from LV power lines that supply other customers. (4) EMC kit number 20-750-EMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive. (5) Door-shielding kit number 20-750-EMCDK1-F10. Kit contains shield brackets for three doors. (6) EMC kit number 20-750-CBPEMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive.

EN 61800-3 Category C1 EN 61000-6-3 CISPR11 Group 1 Class B

EN 61800-3 Category C2 EN 61000-6-4 CISPR11 Group 1 Class A (Input Power ≤ 20 kVA)

N/A 30 m (98.4 ft) motor cable limit with

each wire looped once around an input

(1) (2)

core.

150 m (492.1 ft) cable limit with Schaffner FN3258-30-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m (492.1 ft) cable limit with Schaffner FN3258-55-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m (492.1 ft) cable limit with Schaffner FN3258-75-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m (492.1 ft) cable limit with Schaffner FN3258-130-nn filter. Supplementary EMC enclosure is required to provide attenuation of

30 m (98.4 ft) motor cable limit with

(1)

input core. 150 m (492.1 ft) motor cable limit with

Schaffner FN3258-30-nn filter.

30 m (98.4 ft) motor cable limit with

(1)

input core. 150 m (492.1 ft) motor cable limit with

Schaffner FN3258-55-nn filter.

30 m (98.4 ft) motor cable limit with input and output cores. 150 m (492.1 ft) motor cable limit with Schaffner FN3258-75-nn filter.

30 m (98.4 ft) motor cable limit with input and output cores. 150 m (492.1 ft) motor cable limit with Schaffner FN3258-130-nn filter.

(1)

radiated emissions. 150 m (492.1 ft) cable limit with

22-RFD323 filter. Supplementary EMC enclosure is

required to provide attenuation of radiated emissions.

150 m (492.1 ft) cable limit with 22-RFD480 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

Compliance possible with supplementary mitigation (consult factory)

Compliance possible with supplementary mitigation

(consult factory)

Compliance possible with supplementary mitigation

(consult factory)

100 m (328.1 ft) motor cable limit with Schaffner FN3359-320-nn filter.

150 m (492.1 ft) motor cable limit with 22-RFD323 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m (492.1 ft) motor cable limit with Schaffner FN3359-600-nn filter.

150 m (492.1 ft) motor cable limit with 22-RFD480 filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

Compliance possible with supplementary mitigation (consult factory)

Compliance possible with supplementary mitigation

(consult factory)

Compliance possible with supplementary mitigation

(consult factory)

More Stringent Limits Less Stringent Limits

EN 61800-3 Category C3 (I ≤ 100 A) CISPR11 Group 1 Class A (Input Power > 20 kVA)

30 m (98.4 ft) motor cable limit with each wire looped once around an input

(1)

core. 30 m (98.4 ft) motor cable limit with

(1)

input core. 150 m (492.1 ft) motor cable limit with

Schaffner FN3258-30-nn filter.

30 m (98.4 ft) motor cable limit with

(1)

input core. 150 m (492.1 ft) motor cable limit with

Schaffner FN3258-55-nn filter.

30 m (98.4 ft) motor cable limit with input and output cores. 150 m (492.1 ft) motor cable limit with Schaffner FN3258-75-nn filter.

30 m (98.4 ft) motor cable limit with input and output cores. 150 m (492.1 ft) motor cable limit with Schaffner FN3258-130-nn filter.

30 m (98.4 ft) motor cable limit with no

(3)

filter. 100 m (328.1 ft) motor cable limit with

Schaffner FN3359-320-nn filter.

(1)

150 m (492.1 ft) motor cable limit with 22-RFD323 filter.

30 m (98.4 ft) motor cable limit with no

(3)

filter. 150 m (492.1 ft) motor cable limit with Schaffner FN3359-600-nn filter. 150 m (492.1 ft) motor cable limit with

22-RFD480 filter.

30 m (98.4 ft) motor cable limit output core.

30 m (98.4 ft) motor cable limit output core

30 m (98.4 ft) motor cable limit output core shielding kit installed.

30 m (98.4 ft) motor cable limit output core

(4)

and input core.

(4)

and input core. With door

(4)

and input core.

(4)

and input core.

door shielding kit installed.

(3)

with

(3)

with

(3)

with

(5)

(3)

with

(6)

(3)

with

(6)

With

(5)

EN 61800-3 Category C3 I > 100 A

N/A

30 m (98.4 ft) motor cable limit with input and output cores. 150 m (492.1 ft) motor cable limit with Schaffner FN3258-130-nn filter.

30 m (98.4 ft) motor cable limit with no

(3)

filter. 100 m (328.1 ft) motor cable limit with

Schaffner FN3359-320-nn filter.

(1)

150 m (492.1 ft) motor cable limit with 22-RFD323 filter.

30 m (98.4 ft) motor cable limit with no

(3)

filter. 150 m (492.1 ft) motor cable limit with Schaffner FN3359-600-nn filter. 150 m (492.1 ft) motor cable limit with

22-RFD480 filter.

30 m (98.4 ft) motor cable limit output core.

30 m (98.4 ft) motor cable limit output core

30 m (98.4 ft) motor cable limit output core shielding kit installed.

30 m (98.4 ft) motor cable limit output core

(4)

and input core.

(4)

and input core. With door

(4)

and input core.

(4)

and input core. With door

shielding kit installed.

(3)

with

(3)

with

(3)

with

(5)

(3)

with

(6)

(3)

with

(5)

28 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 29

Table 6 - PowerFlex 750-Series 600V/690V Input Drives RF Emission Compliance and Installation Requirements

Drive Frame Catalog Number

Wall Mount Frame 3: 600V (3 Hp and higher.)

20F11xE3P9…20F11xE022 20G11xE3P9…20G11xE022

Wall Mount Frame 4: 600V 20F11xE027…20F11xE032 20G11xE027…20G11xE032

Wall Mount Frame 5: 600V 20F11xE041…20F11xE052 20G11xE041…20G11xE052

Wall Mount Frame 6: 600V/690V 20F11xx012…20F11xx144 20G11xx012…20G11xx144

Frame 7: 600V/690V 20F11xx192…20F11xx289 20G11xx192…20G11xx289

(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC3-nn and 20-750-EMC4-nn.

EN 61800-3 Category C1 EN 61000-6-3 CISPR11 Group 1 Class B

50 m (164 ft) cable limit with Schaffner FN258HV-42-33 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m (164 ft) cable limit with Schaffner FN258HV-55-34 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m (164 ft) cable limit with Schaffner FN258HV-100-35 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m (164 ft) cable limit with Schaffner FN258HV-100-35 filter (up to 90 kW drives) or FN3359HV-250-28 filter (110 kW and larger drives).

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m (164 ft) cable limit with Schaffner FN3359HV-400-99 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

More Stringent Limits Less Stringent Limits

EN 61800-3 Category C2 EN 61000-6-4 CISPR11 Group 1 Class A (Input Power ≤ 20 kVA)

30 m (98.4 ft) motor cable limit with one input and one output core.

50 m (164 ft) cable limit with Schaffner FN258HV-100-35 filter (up to 90 kW drives) or FN3359HV-250-28 filter (110 kW and larger drives).

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m (164 ft) cable limit with Schaffner FN3359HV-400-99 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

Standard and Limits

EN 61800-3 Category C3 (I ≤ 100 A) CISPR11 Group 1 Class A (Input Power > 20 kVA)

30 m (98.4 ft) motor cable limit with

(1)

one input and one output core.

30 m (98.4 ft) motor cable limit with

(1)

one input and one output core.

30 m (98.4 ft) motor cable limit with

(1)

one input and one output core.

30 m (98.4 ft) motor cable limit with one input and one output core.

Prepare for Installation Chapter 2

EN 61800-3 Category C3 I > 100 A

N/A

(1)

N/A

(1)

N/A

(1)

30 m (98.4 ft) motor cable limit with

(1)

one input and one output core.

30 m (98.4 ft) motor cable limit with

(1)

one input and one output core.

(1)

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Access Panels, Covers, and Doors

This section provides descriptions for how to remove and replace access panels, covers, and doors on different drive sizes and enclosures.

Figure 1 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount, Frame 1

Figure 2 - Enclosure Code N (IP20, NEMA/UL Open Type) Wall Mount, Frames 2…5

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Prepare for Installation Chapter 2

Figure 3 - Enclosure Code G (IP54, NEMA/UL Type 12) Wall Mount, Frames 2…5

2x: M4 X 0.7

To remove or replace the cover, use these tools and torque:

• Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in)

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular

• Recommended hex socket = 7 mm

Figure 4 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount, Frames 6 and 7

90°

To remove or replace the cover, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 5 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount, Frames 6 and 7 Access Door

To open or secure the access door, use this tool:

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular

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Prepare for Installation Chapter 2

90°

Figure 6 - Floor Mount Frames 8 and Larger Cabinet Access Door (all enclosure types)

To open or secure the access door, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 7 - Floor Mount Drive-assembly Access Panels – All Enclosure Types (IP20, NEMA/UL Type 1 shown)

No. Description

1 Left front converter cover with side shield (AC input drives) 2 Right front converter cover (no control pod) 3 Left front converter cover with side shield (common DC input drives) 4 Right front converter cover (with control pod) 5 Inverter front cover with side shield (common DC input drives)

To remove or replace the covers, use this tool and torque:

• Recommended torque = 2.8 N•m (25.0 lb•in)

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T25 Hexalobular

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Figure 8 - Floor Mount Cabinet Options Bay Access Door

Floor Mount Frame 8 – IP20, NEMA/UL Type 1 Floor Mount Frame 9 – IP54, NEMA 12

Prepare for Installation Chapter 2

To open or secure the access door, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 9 - Full Cabinet Options Bay Guard – Floor Mount Frame 8

To remove the full bay guard, loosen the ten M5 screws. You do not need to remove these screws.

To remove or replace the full bay guard, use this tool and torque:

• Recommended torque = 2.8 N•m (25.0 lb•in)

• Recommended driver = 8 mm Hexagonal socket

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Figure 10 - Full Cabinet Options Bay Guard Floor Mount Frame 9

Prepare for Installation Chapter 2

To remove the full bay guard, loosen the ten M5 screws. You do not need to remove these screws. It is not necessary to remove the guard to roll out the cabinet options assembly or to install input power cabling.

To remove or replace the full bay guard, use this tool and torque:

• Recommended torque = 2.8 N•m (25.0 lb•in)

• Recommended driver = 8 mm Hexagonal socket

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Chapter 2 Prepare for Installation

76.2 mm (3.0 in.)

Airflow through the drive must not be impeded.

860 mm (33.9 in.)

20-750-CART1-F8

182 mm (7.2 in.)

Airflow through the drive must not be impeded.

IP20, NEMA/UL Type 1

IP54, NEMA 12

IP20, NEMA/UL Type 1

with Optional Exhaust Hood

Minimum Clearances

Specified vertical clearance requirements (indicated in Fig ure 11 and

Figure 12

) are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification.

Figure 11 - Minimum Mounting Clearances – Wall Mount, Frames 1…7

Figure 12 - Minimum Mounting Clearances – Floor Mount Drive Cabinets

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Mounting Considerations

This section provides guidelines for mounting the drives.

Wall Mount Frames 1…7

For wall mount Frames 1…7, follow these guidelines:

• Mount the drive upright on a flat, vertical, and level surface.

• Verify that the drive is in full contact with the mounting surface as depicted in Figure 11

Floor Mount Frames 8…10

For floor mount Frames 8…10, follow these guidelines:

• Install the drive upright on a flat and level surface.

• Verify that the drive cabinet is square, vertical, and stable.

• Verify that the filter and debris screens are installed.

All Mounting Styles and Frames

Environmental Specifications

For all drives, follow these guidelines:

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight (unless rated for outdoor use).

Maximum surrounding air temperature

IP20, NEMA/UL Open Type IP00, NEMA/UL Open Type

IP20, NEMA/UL Type 1 (with hood) IP20, NEMA/UL Type 1 (with label) IP20, NEMA/UL Type 1 (MCC cabinet) IP54, NEMA 12 (MCC cabinet)

Flange mount Front

IP20, NEMA/UL Open Type IP00, NEMA/UL Open Type

Back/Heat sink

IP66, NEMA/UL Type 4X

Stand-alone/Wall mount

IP54, NEMA/UL Type 12

Storage temperature (all drives) -40…+70 °C (-40…+158 °F) Atmosp here IMPORTANT: Do not install the drive in an area where the ambient

0…50 °C (32…122 °F) 0…50 °C (32…122 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F)

0…50 °C (32…122 °F) 0…50 °C (32…122 °F) 0…40 °C (32…104 °F)

0…40 °C (32…104 °F)

atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be immediately installed, it must be stored in an area where it is not exposed to a corrosive atmosphere.

Wall mount Frames 1…5, all ratings Wall mount Frames 6 and 7, 12…456 A ratings Wall mount Frame 7, 477 A ratings Wall mount Frames 1…5, all ratings Wall mount Frames 6…7, all ratings Floor mount Frames 8…10, all ratings Floor mount Frames 8…10, all ratings

Wall mount Frames 2…5, all ratings Wall mount Frames 6 and 7, 12…456 A ratings Wall mount Frame 7, 477 A ratings

Wall mount Frames 2…7, all ratings

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Chapter 2 Prepare for Installation

Notes:

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Lift and Mount the Drive

Chapter 3

Drive Weights

Drive Frame

Standard (20F, 20G)

Standard (20G)

With options (21G)

(1) Only frame 1…7 available for 208V, 240V input drives.

AC inp ut and common DC input

AC input 8 250…400 350…650 623 (1374) 1145 (2525) 644 (1419) 1166 (2570)

Common DC input

AC input 8 250…400 350…650 1145 (2525) 1675 (3694) 1166 (2570) 1696 (3739)

Size

1 0.37…7.5 0.5…10 2 0.37…11 0.5…15 8 (17) 8 (17) 8 (17) 3 7.5…22 0.5…30 12 (26) 12 (26) 12 (26) 4 15…37 20…50 14 (30) 14 (30) 14 (30) 5 18.5…55 25…70 20 (45) 20 (45) 20 (45) 6 5.5…75 7.5…100 37 (82) 89 (197) 37 (82)

7 132…200 150…300 69 (152) 135 (297) 79 (174)

9 500…850 700…1250 1246 (2748) 2290 (5051) 1287 (2838) 2332 (5141) 10 900…1250 1350…1750 1869 (4122) 3435 (7576) 1931 (4257) 3498 (7711) 8 250…400 350…650 566 (1248) 1088 (2400) 586 (1293) 1109 (2445) 9 500…850 700…1250 1132 (2497) 2176 (4799) 1173 (2587) 2218 (4889) 10 900…1250 1350…1750 1698 (3745) 3264 (7199) 1760 (3880) 3327 (7334)

9 500…850 700…1250 1730 (3815) 2820 (6219) 1771 (3905) 2862 (6309) 10 900…1250 1350…1750 2315 (5106) 3965 (8745) 2377 (5241) 4028 (8880)

Drive Rating Enclosure Code/Weight, kg (lb)

kW (208V, 400V, 690V)

45…132 50…200 38 (84) 91 (200) 39 (85)

200…270 300…400 96 (212) 162 (357) 106 (234)

All lifting equipment and components (hooks, bolts, lifts, slings, chains, and so on) must be properly sized and rated to safely lift and hold the weight of the drive.

ATTENTION: To guard against possible personal injury and/or equipment damage, follow these guidelines:

• Inspect all lifting hardware for proper attachment before you lift the drive.

• Do not allow any part of the drive or lift mechanism to contact electrically charged conductors or components.

• Do not subject the drive to high rates of acceleration or deceleration while transporting to the mounting location or when lifting.

• Do not allow personnel or their limbs directly underneath the drive when it is being lifted and mounted.

Table 7 - Approximate Drive Weights – Wall Mount Frames 1…7 and Floor Mount Frames 8…10

(1)

Hp (240V, 480V, 600V)

(1)

FGNR

6 (13)

B, L P, W J K , Y

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Chapter 3 Lift and Mount the Drive

Table 8 - Maximum Component Weights – Floor Mount Frames 8…10

Component Weight, kg (lb)

AC Input Common DC Input

Converter/DC input with precharge 64 (140) 64 (140) Inverter 222 (490) 165 (363) Drive assembly (Open, IP00) 286 (630) 229 (504) Cabinet options assembly with circuit breaker and reac tor 296 (653) –

Recommended Mounting Hardware

Use the recommended hardware to mount the drives.

Frame Size Fastener Size Notes

1 2

M6 (#10 or #12)

M12 (1/2 in.) Property class 8.8 (min)9

Wall mount

Floor mount

3 4 5 6M6 (#12) 7 M8 (5/16 in.) 8

IMPORTANT Mounting hardware is included with enclosure type F (flange mount) drives.

To meet the enclosure rating, you must use the hardware that is included with the flange mount drives.

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Lift and Mount the Drive Chapter 3

2 A

<45°

2 A

<45°

Attach Lifting Hardware

This section provides guidelines on how to attach the lifting hardware.

Figure 13 - Rigging Geometry

Enclosure Code F

Follow these guidelines for drives with enclosure code F.

Figure 14 - Wall Mount Frame 6 Lifting Points – Two Places

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Chapter 3 Lift and Mount the Drive

Figure 15 - Wall Mount Frame 7 Lifting Points – Four Places

Enclosure Code N

Follow these guidelines for drives with enclosure code N.

Figure 16 - Wall Mount Frame 6 Lifting Points – Six Places

Figure 17 - Wall Mount Frame 7 Lifting Points – Eight Places

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Lift and Mount the Drive Chapter 3

Enclosure Code G

Follow these guidelines for drives with enclosure code G.

Figure 18 - Wall Mount Frames 6 and 7 Lifting Points – Four Places

Open Type Drive (Removed from Cabinet)

Follow these guidelines for drives that are removed from the cabinet.

Figure 19 - Floor Mount Drive Assembly – IP00, NEMA/UL Type Open Drive Lifting Points – Two Places

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Chapter 3 Lift and Mount the Drive

Enclosure Codes B and L

Follow these guidelines for drives with enclosure code B and L.

Figure 20 - Floor Mount Frame 8 Lifting Points – Two Places

Figure 21 - Floor Mount Frames 9 and 10 Lifting Points – Two Places

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Lift and Mount the Drive Chapter 3

Enclosure Codes J, K, and Y

Follow these guidelines for drives with enclosure code J, H, and Y.

Figure 22 - Floor Mount Frame 9 with Cabinet Options Bay Lift Points – Two Places

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Chapter 3 Lift and Mount the Drive

Release Floor Mount Drive Cabinet from Shipping Skid

Remove the bolts that fasten a vertically oriented drive cabinet to the shipping skid, and lift.

<45°

2 A

<45°

2 A

M10 x 25

17 mm

Remove the shipping crate that encloses a horizontally oriented drive cabinet on the shipping skid, and lift.

IMPORTANT For drives that are equipped with the MCC bus option, with codes P20, P22,

and P24 in the catalog string, do not ship them horizontally.

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Lift and Mount the Drive Chapter 3

Floor Mou nt Frame 8

Floor Mou nt Frame 9

Floor Mou nt Frame 10

Remove Drive Cabinet Lifting Angle

After the drive cabinet is in its final position, remove the lifting angle.

M12

67.8 N•m (600 lb•in)

18 mm

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Chapter 3 Lift and Mount the Drive

Debris Screen (Supplied) Exhaust Hood (Optional Kit)

Install IP20, NEMA/UL Type 1 Debris Screen, or Optional Exhaust Hood

IP20, NEMA/UL Type 1 drives are equipped with a top mounted debris screen. An optional exhaust hood is also available as a kit (catalog number 20-750-HOOD1-F8).

1. Install the supplied debris screen over the exhaust vent. (Or install the optional exhaust hood with the grill that faces the front of

the drive.)

2. Secure with the four screws provided.

T25

4.0 N•m (35 lb•in)

Install IP54, NEMA 12 Cabinet Blower Assembly and Exhaust Hood

IP54, NEMA 12 drives are equipped with top a mounted blower assembly and exhaust hood.

1. Install the cabinet blower assembly. Note the required power connection.

2. Secure with the ten screws provided.

3. Install the exhaust hood with the grill that faces the front of the drive.

4. Secure with the four screws provided.

T25

4.0 N•m (35 lb•in)

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Lift and Mount the Drive Chapter 3

Drive Cabinets

Cabinet Options Bay

IP54, NEMA 12 Enclosure Rating Shown

Install Floor Mount Drive with Cabinet Options Bay and Wiring Bay

Frame 9 drives that are configured with both the cabinet options bay and wiring bay ship in two sections. This section describes how to join the wiring bay to the cabinet options bay.

Remove the external wrapping and bus bar cover. Locate the hardware that is used to join the cabinets (hardware is shipped with the wiring bay).

Description Quantity Description Quantity

M8 x 16 mm cabinet joining screw 20 M10 nut with washer 12 M10 x 45 mm carriage bolt 12 M6 x 40 mm bolts 4 Bus bar clamp plate 12 M6 flange nuts 4

Position the Drive Cabinets and Cabinet Options Bay

To position the drive cabinet and options bay, follow these steps.

1. Release the factory-assembled drive cabinets and cabinet options bay from the shipping skid.

M8 x 16

13 mm

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Chapter 3 Lift and Mount the Drive

IP54, NEMA 12 Enclosure Rating Shown

2. Attach lifting hardware to the drive assembly. Follow lifting instructions and precautions that start on page 41

3. Locate the factory-assembled drive cabinets and cabinet options bay in its final position.

4. Remove and discard the seven M8 sealing screws from the right side of the cabinet options bay.

13 mm

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Lift and Mount the Drive Chapter 3

M6 x 13

10 mm

IP54, NEMA 12 Enclosure Rating Shown

Position the Wiring Bay

To position the wiring bay, follow these steps.

1. Remove and discard the screws that hold the protective panel against the left side of the wiring bay.

2. Remove and discard the protective panel.

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Chapter 3 Lift and Mount the Drive

M6 x 25

T30

Wiri ng Bay

3/8 in.

9/16 in.

M8 x 16

13 mm

3. Remove and discard the wiring bay inner panels that cover the ends of the bus bars.

4. Release the wiring bay from the shipping skid. The shipping angles on the left side of the cabinet can be left in place to

assist with alignment in step 6 on page 55

. Remove the shipping angles

after cabinets are aligned and joined.

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Lift and Mount the Drive Chapter 3

Align the Bus Bar Couplers with the Bus Bars in the Wiring Bay.

5. Align the wiring bay with cabinet options bay.

6. Bring the cabinets together. The bus bar couplers extend from the cabinet options cabinet and align

with the bus bars in the wiring bay.

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Chapter 3 Lift and Mount the Drive

600

(23.6)

800

(31.5)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

1.3 N•m

(100 lb•in)

9.0 N•m

(80 lb•in)

9.0 N•m

(80 lb•in)

9.0 N•m

(80 lb•in)

9.0 N•m

(80 lb•in)

9.0 N•m

(80 lb•in)

9.0 N•m

(80 lb•in)

Join the Cabinets

To join the cabinets, follow these steps.

1. Pass the M8 x 16 mm hex-head thread-forming screws from inside the wiring bay through the clearance holes.

2. Engage the screws with the holes in the cabinet options bay. Make sure that the cabinets are level and aligned and pushed tightly

together.

3. Lightly tighten the screws in a uniform pattern.

IMPORTANT Do not use hardware to draw cabinets together.

4. Torque the screws as shown here.

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Lift and Mount the Drive Chapter 3

M10 x 1.5

38.0 N•m (336 lb•in)

17 mm

5. To access the channel notches, remove the left-most L-bracket from each of the six wiring bay bus bars.

17 mm

6. Insert the 12 carriage bolt assemblies into the 12 wiring bay bus bar channels.

7. Slide the carriage bolt assemblies into the bus bar couplers on the left and tighten.

IMPORTANT Verify that clamp fits squarely in the bus

bar channel.

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Chapter 3 Lift and Mount the Drive

8. To secure the upper and lower PE bus bars to the cabinet bracket, use the M6 x 40 bolts and flange nuts.

M6-40

7.3 N•m (65 lb•in)

10 mm

9. Reinstall the L-brackets that were removed in step 5 See pages 172

…176 for torque requirements and addition L-bracket and

wiring details.

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Lift and Mount the Drive Chapter 3

Approximate Dimensions – Wall Mount Frames 1…7 and Floor Mount Frames 8…10

See Ta b le 9 for an index of dimension drawings for wall mount and floor mount drives.

Table 9 - Dimension Drawing Index

Frame Description Page

1 IP20, NEMA/UL Open Type 60 2 IP20, NEMA/UL Open Type 60

IP54, NEMA/UL Type 12 61 IP54, NEMA/UL Type 12, bottom access 63 Flange mount 64

3 IP20, NEMA/UL Open Type 60

IP54, NEMA/UL Type 12 61 IP54, NEMA/UL Type 12, bottom access 63 Flange mount 65

4 IP20, NEMA/UL Open Type 60

IP54, NEMA/UL Type 12 61 IP54, NEMA/UL Type 12, bottom access 63 Flange mount 66

5 IP20, NEMA/UL Open Type 60

IP54, NEMA/UL Type 12 61 IP54, NEMA/UL Type 12, bottom access 63

Flange mount 67 1…5 NEMA/UL Type 1 Kit 68 1…5 NEMA/UL Type 1, bottom access 69 1…5 EMC plate kit 70 6 IP00, NEMA/UL Open Type 71

IP54, NEMA/UL Type 12 72

Flange mount 73

NEMA/UL Type 1 Kit 74 7 IP00, NEMA/UL Open Type 71

IP54, NEMA/UL Type 12 75

Flange mount 76

NEMA/UL Type 1 Kit 77 8 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 78

IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 79

IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) Deep 80 9 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 81

IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 82

IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep 83

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Chapter 3 Lift and Mount the Drive

14.3 (0.56)

6.4 (0.25)

A D

Table 9 - Dimension Drawing Index (Continued)

10 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 84

IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep, bottom access 85

IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 86

IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep, bottom access 87

IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep 88

IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep, bottom access 89

See page 90 for dimensions of drives with cabinet options.

Figure 23 - IP20, NEMA/UL Open Type, Wall Mount Frames 1…5 (Frame 2 Shown)

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

Frame A B C D E F Weight, kg (lb)

1 110.0

(4.33)

2 134.5

(5.30)

3 190.0

(7.48)

4 222.0

5 270.0

(8.74)

(10.63)

400.5 (15.77)

424.2 (16.70)

454.0 (17.87)

474.0 (18.66)

550.0 (21.65)

211.0 (8.31)

212.0 (8.35)

68.0 (2.68)

100.0 (3.94)

158.0 (6.22)

194.0 (7.64)

238.0 (9.37)

82.0 (3.23)

100.0 (3.94)

158.0 (6.22)

202.0 (7.95)

238.0 (9.37)

390.4 (15.37)

404.2 (15.91)

435.0 (17.13)

455.0 (17.91)

531.0 (20.91)

6.0 (12.75)

7.8 (17.2)

11.8 (26.1)

13.6 (30.0)

20.4 (45.0)

M6 (#10 or #12) mounting hardware recommended.

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Lift and Mount the Drive Chapter 3

14.3 (0.56)

6.4 (0.25)

Figure 24 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5 (Frame 2 Shown)

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

Frame A B C D E Weight, kg (lb)

2 215.3 (8.48) 543.2 (21.39) 222.2 (8.75) 100.0 (3.94) 528.2 (20.80) 7.8 (17.2) 3 268.0 (10.55) 551.0 (21.69) 220.1 (8.67) 158.0 (6.22) 533.0 (20.98) 11.8 (26.1) 4 300.0 (11.81) 571.0 (22.48) 220.1 (8.67) 194.0 (7.64) 553.0 (21.77) 13.6 (30.0) 5 348.0 (13.70) 647.0 (25.47) 220.1 (8.67) 238.0 (9.37) 629.0 (24.76) 20.4 (45.0)

M6 (#10 or #12) mounting hardware recommended.

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Figure 25 - P54, NEMA/UL Type 12, Wall Mount Frames 2…5 Human Interface Module Access

No. Description

1 Flexible panel that is molded into the IP54, NEMA/UL Type 12 cover. 2 Human interface module, catalog number 20-HIM-A6, under cover in control pod cradle.

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179.4

(7.06)

146.4 (5.76)

109.4 (4.31)

88.1 (3.47)

85.7 (3.37)

65.1 (2.56)

44.5 (1.75)

42.1 (1.66)

136.5

(5.37)

183.5 (7.22)

49.8 (1.96)

62.3 (2.45)

92.8 (3.65)

123.3 (4.85)

135.8 (5.35)

136.5

(5.37)

182.0 (7.17)

51.8 (2.04)

76.8 (3.02)

108.8 (4.28)

140.8 (5.54)

165.8 (6.53)

141.9 (5.59)

181.9 (7.16)

52.8 (2.08)

92.8 (3.65)

132.8 (5.23)

172.8 (6.80)

212.8 (8.38)

2x: Ø22.0

(Ø0.87)

2x: Ø43.7

(Ø1.72)

2x: Ø50.0

(Ø1.97)

2x: Ø43.7

(Ø1.72)

3x: Ø29.0

(Ø1.14)

3x: Ø22.2

(Ø0.87)

3x: Ø22.2

(Ø0.87)

3x: Ø22.2

(Ø0.87)

Wal l Mou nt Fr ame 2

Wal l Mount Fra me 3

Wall Mount Fra me 4

Wall Mount Frame 5

Figure 26 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5, Bottom Access

Dimensions are in millimeters and (inches).

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Figure 27 - Flange Mount, Frame 2

481.8

(18.97)

94.2 (3.71)

19.2 (0.76)

206.2

(8.12)

188.3 (7.41)

169.2 (6.66) 14x: Ø3.50

(Ø0.138)

212.0 (8.35)

460.6

(18.13)

395.3

(15.56)

285.3

(11.23)

175.3

(6.90)

65.3

(2.57)

30.2

(1.19)

128.00 +1.80/-0.00 (5.0 +0.1/-0.0)

399.60 +1.80/-0.00 (15.7 +0.1/-0.0)

30.5

(1.20)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

63.7

(2.51)

64 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 65

Figure 28 - Flange Mount, Frame 3

260.0

(10.24)

212.0 (8.35)

515.0

(20.28)

142.8 (5.62)

37.8

(1.48)

247.8

(9.76)

352.8

(13.89)

457.8

(18.02)

495.5

(19.51)

32.3 (1.27)

120.3 (4.74)

208.3 (8.20)

240.5 (9.47)

16x: Ø3.50

(Ø0.138)

4x: 5.00R

(0.197R)

179.00 +1.80/-0.00

(7.047 +0.070/-0.000)

434.00 +1.80/-0.00

(17.087 +0.070/-0.000)

84.6

(3.33)

30.75

(1.211)

30.75

(1.211)

Lift and Mount the Drive Chapter 3

Dimensions are in millimeters and (inches).

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 65

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

Page 66

Chapter 3 Lift and Mount the Drive

Figure 29 - Flange Mount, Frame 4

535.0

(21.06)

48.25 (1.900)

272.50 (10.728)

224.25 (8.829)

136.25 (5.364)

292.0

(11.50)

16x: Ø3.50

(Ø0.138)

211.9 (8.34)

515.50

(20.295)

477.75

(18.809)

367.75

(14.478)

(17.874 +0.070/-0.000)

257.75

(10.148)

147.75

(5.817)

37.75

(1.486)

30.75

(1.211)

4x: 5.00R

(0.197R)

211.00 +1.80/-0.00

(8.307 +0.070/-0.000)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

454.00 +1.80/-0.00

30.75

(1.211)

84.5

(3.33)

66 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 67

Figure 30 - Flange Mount, Frame 5

211.9 (8.34)

340.0

(13.39)

611.0

(24.06)

259.0 +1.8/-0.0

(10.20 +0.07/-0.00)

531.0 +1.8/-0.0

(20.91 +0.07/-0.00)

125.75 (4.951)

40.75

(1.604)

210.75

(8.297)

295.75

(11.644)

380.75

(14.990)

465.75

(18.337)

550.75

(21.683)

591.50

(23.287)

40.25 (1.585)

120.25 (4.734)

200.25 (7.884)

280.25 (11.033)

320.50 (12.618)

22x: Ø3.50

(Ø0.138)

84.5

(3.33)

30.75

(1.211)

4x: 5.00R

(0.197R)

30.25

(1.191)

Lift and Mount the Drive Chapter 3

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 67

Page 68

Chapter 3 Lift and Mount the Drive

Figure 31 - NEMA/UL Type 1 Kit, Wall Mount Frames 1…5 (Frame 4 Shown)

Dimensions are in millimeters and (inches).

Frame A B C D

1 215.4 (8.48) 458.8 (18.06) – – 2 222.2 (8.75) 497.1 (19.57) 117.7 (4.63) 38.0 (1.50) 3 223.1 (8.78) 530.1 (20.87) 154.7 (6.09) 38.0 (1.50) 4 222.7 (8.77) 564.4 (22.22) 154.7 (6.09) 40.0 (1.57) 5 222.7 (8.77) 665.4 (26.20) 155.0 (6.10) 55.0 (2.17)

IMPORTANT NEMA Type 1 kits (catalog number 20-750-NEMA1-Fx) do not change the

mounting dimensions in Figure 23

(where x is the frame size of the drive)

68 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 69

171.6 (6.76)

137.6

(5.42)

94.6

(3.72)

89.7 (3.53)

87.0 (3.43)

67.5 (2.66)

48.0 (1.89)

45.3 (1.78)

156.7 (6.17)

118.7 (4.67)

168.7 (6.64)

60.0 (2.36)

65.0 (2.56)

95.0 (3.74)

125.0 (4.92)

130.0 (5.12)

5x: Ø22.2

(Ø0.87)

2x: Ø43.7

(Ø1.72)

2x: Ø29.0

(Ø1.14)

5x: Ø22.2

(Ø0.87)

5x: Ø22.2

(Ø0.87)

2x: Ø43.7

(Ø1.72)

118.7 (4.67)

168.7

(6.64)

187.0 (7.36)

62.8 (2.47)

76.8 (3.02)

110.8 (4.36)

144.8 (5.70)

158.8 (6.25)

123.0 (4.84)

173.0

(6.81)

187.0 (7.36)

69.0 (2.72)

90.0 (3.54)

135.0 (5.31)

180.0 (7.09)

201.0 (7.91)

2x: Ø50.0

(Ø1.97)

5x: Ø22.2

(Ø0.87)

72.1 (2.84)

71.9 (2.83)

41.4 (1.63)

39.7 (1.56)

171.6 (6.76)

137.6 (5.42)

94.6

(3.72)

171.6

(6.76)

2x: Ø22.2

(Ø0.87)

2x: Ø29.0

(Ø1.14)

Wall Mount Fra me 3

Wal l Mou nt Fr ame 5

Wal l Mount Fra me 2

Wall Mount Frame 4

Wal l Mount Fra me 1

Lift and Mount the Drive Chapter 3

Figure 32 - NEMA/UL Type 1, Wall Mount Frames 1…5, Bottom Access

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 69

Dimensions are in millimeters and (inches).

Page 70

Chapter 3 Lift and Mount the Drive

Figure 33 - EMC Plate Kit, Wall Mount Frames 1…5 (Frame 4 Shown)

Dimensions are in millimeters and (inches).

Frame A B C D E F

1 110.0 (4.33) 478.8 (18.85) 400.5 (15.77) 78.3 (3.08) 37.4 (1.47) 73.4 (2.89) 2 134.5 (5.30) 485.9 (19.13) 424.2 (16.70) 61.7 (2.43) 43.5 (1.71) 79.5 (3.13) 3 190.0 (7.48) 514.0 (20.24) 454.0 (17.87) 60.0 (2.36) 74.0 (2.91) 116.0 (4.57) 4 222.0 (8.74) 533.7 (21.01) 474.0 (18.66) 59.7 (2.35) 84.0 (3.31) 138.0 (5.43) 5 270.0 (10.63) 609.7 (24.00) 550.0 (21.65) 59.7 (2.35) 77.8 (3.06) 191.8 (7.55)

IMPORTANT EMC Kits (20-750-EMCx-Fx) do not change the mounting dimensions in

Figure 23

Instructions, publication 750-IN006 installation.

. See the PowerFlex® 750-Series EMC Plate and Cores Installation

, for detailed information on kit

70 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 71

Lift and Mount the Drive Chapter 3

6.4 (0.25)

14.5 (0.57)

ø6.5 (0.26)

ø14.5 (0.57)

8.5 (0.33)

25.0 (0.98)

ø8.5 (0.33)

ø16.0 (0.63)

Figure 34 - IP00, NEMA/UL Open Type, Wall Mount Frames 6 and 7 (Frame 6 Shown)

Dimensions are in millimeters and (inches).

Frame A B C D E F G Weight

kg (lb)

6 308.0

(12.13)

7 430.0

(16.93)

665.5 (26.20)

881.5 (34.70)

346.4 (13.64)

349.6 (13.76)

283.0 (11.14)

380.0 (14.96)

623.0 (24.53)

838.0 (32.99)

254.0 (10.00)

330.0 (12.99)

609.0 (23.98)

825.0 (32.48)

38.6 (85.0)

72.6…108.9 (160.0…240.0)

Frame 6: M6 (#12) mounting hardware recommended. Frame 7: M8 (5/16 in.) mounting hardware recommended.

IMPORTANT Always install mounting hardware in all four

corners of the mounting legs for stability. Only install mounting hardware through the

top key holes to help make sure that the drive is securely fastened to the mounting surface.

At the bottom of the mounting legs, either the key holes or optional open mounting slots can be used.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 71

Page 72

Chapter 3 Lift and Mount the Drive

558.8

(22.00)

609.4

(23.99)

464.7

(18.30)

1298.3 (51.11)

1238.3

(48.75)

1058.1 (41.66)

10.5 (0.41)

ø22.0 (0.87)

HIM

Figure 35 - IP54, NEMA/UL Type 12, Wall Mount Frame 6

IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to

meet enclosure rating.

Dimensions are in millimeters and (inches).

M10 (7/16 in.) mounting hardware recommended.

72 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 73

208.4

(8.20)

346.4

(13.64)

308.0

(12.13)

665.5

(26.20)

162.0

(6.38)

24.0

(0.94)

262.0

(10.31)

362.0

(14.25)

462.0

(18.19)

562.0

(22.13)

600.0

(23.62)

624.0

(24.57)

26.0 (1.02)

91.0 (3.58)

193.0 (7.60)

258.0 (10.16)

225.5 (8.88)

284.0 (11.18)

24x: Ø6.4

(Ø0.25)

138.0

(5.43)

561.0 +2.0/-1.5

(22.09 +0.08/-0.06)

268.0 +2.0/-1.5

(10.60 +0.08/-0.06)

8.0

(0.30)

62.0

(2.44)

31.5

(1.24)

58.5 (2.30)

Figure 36 - Flange Mount, Frame 6

Lift and Mount the Drive Chapter 3

Dimensions are in millimeters and (inches).

IMPORTANT Must use flange adapter kit (catalog number 20-750-FLNG4-F6) to meet

enclosure rating.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 73

Page 74

Chapter 3 Lift and Mount the Drive

308.0

(12.13)

346.7

(13.65)

945.1

(37.21)

Figure 37 - NEMA/UL Type 1, Wall Mount Frame 6

Dimensions are in millimeters and (inches).

IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F6) does not change the

mounting dimensions in Figure 34

74 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 75

558.8

(22.00)

609.6

(24.00)

464.8

(18.30)

1614.0 (63.54)

1543.1

(60.75)

10.5 (0.41)

ø22.0 (0.87)

1058.4

(41.67)

HIM

Figure 38 - IP54, NEMA/UL Type 12, Wall Mount Frame 7

Lift and Mount the Drive Chapter 3

IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to

meet enclosure rating.

Dimensions are in millimeters and (inches).

M10 (7/16 in.) mounting hardware recommended.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 75

Page 76

Chapter 3 Lift and Mount the Drive

875.0

(34.45)

430.0

(16.93)

Figure 39 - Flange Mount, Frame 7

208.4

(8.20)

138.0 (5.43)

812.0

(31.97)

784.0

(30.87)

744.8

(29.32)

666.4

(26.24)

588.0

(23.15)

509.6

(20.06)

431.2

(16.98)

352.8

(13.89)

274.4

(10.80)

196.0 (7.72)

50.38 (1.98)

117.6 (4.63)

39.2

(1.54)

28.0

(1.10)

8.0

(0.31)

251.88 (9.92)

151.13 (5.95)

403.00 (15.87)

352.63 (13.88)

387.0

(15.24)

32x: Ø7.0

(Ø0.28)

768.0

(30.24)

8.0

(0.31)

Dimensions are in millimeters and (inches).

IMPORTANT Must use flange adapter kit (catalog number 20-750-FLNG4-F7) to meet

enclosure rating.

76 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 77

430.0

(16.93)

1271.0 (50.04)

1221.0 (48.07)

881.8

(34.72)

825.0

(32.48)

380.0

(14.96)

389.0

(15.31)

20.5

(0.81)

561.0

(22.08)

389.2

(15.32)

8.5 (0.33)

ø16.0 (0.63)

430.0

(16.93)

339.2

(13.35)

Lift and Mount the Drive Chapter 3

Figure 40 - NEMA/UL Type 1, Wall Mount Frame 7

Dimensions are in millimeters and (inches).

M8 (5/16 in.) mounting hardware recommended.

IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F7) does change the

mounting dimensions in Figure 34

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 77

Page 78

Chapter 3 Lift and Mount the Drive

Bottom

Top

Figure 41 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B)

440

(17.3)

(2.7)

(3.0)

1183

(46.6)

500

(19.7)

(3.0)

127

(5.0)

141

(5.6)

ø18.0 (0.71)

542

(21.3)

2453

(96.6)

2300

(90.6)

1464

(57.6)

600

(23.6)

127

(5.0)

240

(9.4)

600

(23.6)

(2.7)

(1.7)

531

(20.9)

300

(11.8)

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM. 2 Control wiring conduit plates. 5 Recommended three-hole anchoring. 3 Optional exhaust hood.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended to fasten the drive cabinet through its internal mounting angle to the foundation. Anchor bolts can be pre-located and embedded in the foundation before instillation.

78 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 79

Lift and Mount the Drive Chapter 3

2453

(96.6)

600

(23.6)

800

(31.5)

2300

(90.6)

1862

(73.3)

240

(9.4)

1374

(54.1)

292

(11.5)

127

(5.0)

(3.0)

300

(11.8)

531

(20.9)

ø18.0 (0.71)

742

(29.2)

(1.7)

(2.7)

(3.0)

1464

(57.6)

127

(5.0)

440

(17.3)

440

(17.3)

270

(10.6)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Disconnect switch (SW2). Common DC input drives. 5 Optional HIM. 6 Recommended three-hole anchoring.

Bottom

Top

Figure 42 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes L, P, W)

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended to fasten the drive cabinet through its internal mounting angle to the foundation. Anchor bolts can be pre-located and embedded in the

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 79

foundation before instillation.

Page 80

Chapter 3 Lift and Mount the Drive

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 4 Recommended three-hole anchoring.

Bottom

Top

1374 (54.1)

Figure 43 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)

IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J)

(3.0)

898

240

(9.4)

(35.4)

800

(31.5)

127

(5.0)

(3.0)

127

(5.0)

600

(23.6)

(17.3)

531

(20.9)

440

(2.7)

292

(11.5)

ø18.0 (0.71)

742

(29.2)

(1.7)

2477

(97.5)

2300

(90.6)

1464

(57.6)

547

(21.5)

680

(26.8)

300

(11.8)

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended to fasten the drive cabinet through its internal mounting angle to the

80 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

foundation. Anchor bolts can be pre-located and embedded in the foundation before instillation.

Page 81

Lift and Mount the Drive Chapter 3

2453

(96.6)

1200

(47.2)

2300

(90.6)

440

(17.3)

600

(23.6)

240

(9.4)

ø18.0 (0.71)

(2.7)

542

(21.3)

1183

(46.6)

500

(19.7)

(1.7)

(2.7)

127

(5.0)

(3.0)

500

(19.7)

141

(5.6)

(3.0)

127

(5.0)

440

(17.3)

127

(5.0)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

1464

(57.6)

Bottom

Top

Figure 44 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B)

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM. 2 Control wiring conduit plates. 5 Recommended four-hole anchoring. 3 Optional exhaust hood.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 81

Page 82

Chapter 3 Lift and Mount the Drive

No. Description

1Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Disconnect switches (SW2). Common DC input drives. 5Optional HIM. 6 Recommended four-hole anchoring.

Bottom

Top

Figure 45 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes L, P, W)

440

(17.3)

440

(17.3)

1374

(54.1)

440

(17.3)

(3.0)

440

(17.3)

(3.0)

(11.5)

ø18.0 (0.71)

127

(5.0)

292

2453

(96.6)

2300

(90.6)

1862

(73.3)

1464

(57.6)

127

(5.0)

1200

(47.2)

127

(5.0)

270

(10.6)

(3.0)

240

(9.4)

800

(31.5)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

82 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

300

(11.8)

(2.7)

742

(29.2)

(1.7)

Page 83

Lift and Mount the Drive Chapter 3

2477

(97.5)

800

(31.5)

2300

(90.6)

898

(35.4)

240

(9.4)

680

(26.8)

547

(21.5)

1374

(54.1)

300

(11.8)

531

(20.9)

669

(26.3)

ø18.0 (0.71)

742

(29.2)

(1.7)

(2.7)

900

(35.4)

1131

(44.5)

440

(17.3)

(3.0)

292

(11.5)

440

(17.3)

(3.0)

127

(5.0)

1200

(47.2)

1464

(57.6)

127

(5.0)

(3.0)

127

(5.0)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 4 Recommended four-hole anchoring.

Bottom

Top

Figure 46 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y)

IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J)

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 83

Page 84

Chapter 3 Lift and Mount the Drive

Bottom

Top

Figure 47 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code B)

440

(17.3)

440

(17.3)

440

(17.3)

(2.7)

(3.0)

2453

(96.6)

2300

(90.6)

1464

(57.6)

127

(5.0)

127

(5.0)

1800

(70.9)

127

(5.0)

240

(9.4)

600

(23.6)

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM. 2 Control wiring conduit plates. 5 Recommended seven-hole anchoring. 3 Optional exhaust hood.

84 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 85

Lift and Mount the Drive Chapter 3

ø18.0 (0.71)

542

(21.3)

1183

(46.6)

500

(19.7)

(1.7)

(2.7)

(3.0)

500

(19.7)

(3.0)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

1269

(50.0)

1500

(59.1)

1731

(68.1)

500

(19.7)

141

(5.6)

(3.0)

127

(5.0)

Figure 48 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code B)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 85

Page 86

Chapter 3 Lift and Mount the Drive

1800

(70.9)

800

(31.5)

240

(9.4)

440

(17.3)

440

(17.3)

440

(17.3)

270

(10.6)

2453

(96.6)

2300

(90.6)

1862

(73.3)

1464

(57.6)

127

(5.0)

(3.0)

127

(5.0)

127

(5.0)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Disconnect switches (SW2). Common DC

input drives. 5 Optional HIM. 6 Recommended seven-hole anchoring.

Bottom

Top

Figure 49 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes L, P, W)

86 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 87

Lift and Mount the Drive Chapter 3

Figure 50 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Codes L, P, W)

1374

(54.1)

440

(17.3)

1731

(68.1)

(3.0)

1269

(50.1)

440

(17.3)

1131

(44.5)

900

(35.4)

669

(26.3)

1500

(59.1)

440

(17.3)

531

(20.9)

(3.0)

300

(11.8)

(2.7)

127

(5.0)

292

(11.5)

ø18.0 (0.71)

742

(29.2)

(1.7)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 87

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Chapter 3 Lift and Mount the Drive

No. Description

1 Control wiring conduit plates. 2Optional HIM. 3 Recommended seven-hole anchoring. 4Power wiring conduit plates.

Bottom

Top

Figure 51 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes K and Y)

IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code J)

(3.0)

2477

(97.5)

2300

(90.6)

1464

(57.6)

127

(5.0)

1800

(70.9)

127

(5.0)

127 (5.0)

240

(9.4)

898

(35.4)

800

(31.5)

547

(21.5)

680

(26.8)

88 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Lift and Mount the Drive Chapter 3

1374

(54.1)

440

(17.3)

(3.0)

440

(17.3)

(3.0)

292

(11.5)

440

(17.3)

(3.0)

127

(5.0)

300

(11.8)

531

(20.9)

669

(26.3)

ø18.0 (0.71)

742

(29.2)

(1.7)

(2.7)

900

(35.4)

1131

(44.5)

1500

(59.1)

1731

(68.1)

1269

(50.1)

Figure 52 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access

(Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code J)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

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Chapter 3 Lift and Mount the Drive

Approximate Dimensions – Floor Mount Drives with Cabinet Options

Frame Description Page

8 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep 91

IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep 92 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 600 mm (23.6 in.) deep 93 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 600 mm (23.6 in.) deep, bottom access 94 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 95 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 96 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep 97 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep, bottom access 98 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 99 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 100 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 101 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 102 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep 103 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep, bottom access 104

9 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep 105

IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep, bottom access 106 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep 107 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep, bottom access 108 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 600 mm (23.6 in.) deep 109 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 600 mm (23.6 in.) deep, bottom access 110 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 111 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 112 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 113 IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 114 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep 115 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep, bottom access 116 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 117 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 118 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 119 IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 120 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep 121 IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep, bottom access 122

See Ta b le 1 0 for an index of dimension drawings for floor mount drives with cabinet options.

Table 10 - Dimension Drawing Index

90 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Page 91

Lift and Mount the Drive Chapter 3

2453

(96.6)

1200

(47.2)

2300

(90.6)

(2.7)

(3.0)

180

(7.1)

127

(5.0)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

(2.7)

ø18.0 (0.71)

542

(21.3)

(1.7)

600

(23.6)

240

(9.4)

1808

(71.2)

500

(19.7)

440

(17.3)

205

(8.1)

141

(5.6)

127

(5.0)

(3.0)

440

(17.3)

440

(17.3)

1464

(57.6)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4Optional HIM. 5 Recommended four-hole anchoring.

Bottom

Top

Bottom

600 mm (23.6 in.) Deep Drive with Cabinet Options Bay

Figure 53 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B)

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 91

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Chapter 3 Lift and Mount the Drive

2453

(96.6)

2300

(90.6)

600

(23.6)

240

(9.4)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

ø18.0 (0.71)

542

(21.3)

(1.7)

(2.7)

500

(19.7)

460

(18.1)

398

(15.7)

141

(5.6)

127

(5.0)

344

(13.5)

(3.0)

1200

(47.2)

440

(17.3)

440

(17.3)

127

(5.0)

(3.0)

(2.7)

183

(7.2)

183

(7.2)

1464

(57.6)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Optional HIM. 5 Recommended four-hole anchoring.

Bottom

Top

Bottom

600 mm (23.6 in.) Deep Drive with Wiring Bay

Figure 54 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B with P14)

92 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Lift and Mount the Drive Chapter 3

2453

(96.6)

2300

(90.6)

1800

(70.9)

440

(17.3)

440

(17.3)

127

(5.0)

(3.0)

(2.7)

183

(7.2)

183

(7.2)

1464

(57.6)

600

(23.6)

240

(9.4)

1808

(71.2)

180

(7.1)

440

(17.3)

No. Description

1Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4Optional HIM. 5 Recommended seven-hole anchoring.

Bottom

Top

600 mm (23.6 in.) Deep Drive with Wiring Bay and Cabinet Options Bay

Figure 55 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B)

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Chapter 3 Lift and Mount the Drive

440

(17.3)

205

(8.1)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

(2.7)

1269

(50.0)

1500

(59.1)

1731

(68.1)

500

(19.7)

460

(18.1)

398

(15.7)

141

(5.6)

127

(5.0)

344

(13.5)

(3.0)

ø18.0 (0.71)

542

(21.3)

(1.7)

600 mm (23.6 in.) Deep Drive with Wiring Bay and Cabinet Options Bay

Figure 56 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code B)

94 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

Page 95

Lift and Mount the Drive Chapter 3

127

(5.0)

2453

(96.6)

1200

(47.2)

2300

(90.6)

440

(17.3)

440

(17.3)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

(2.7)

ø18.0 (0.71)

742

(29.2)

(1.7)

800

(31.5)

240

(9.4)

292

(11.5)

127

(5.0)

(3.0)

440

(17.3)

200

(7.9)

1808

(71.2)

270

(10.6)

270

(10.6)

440

(17.3)

1464 (57.6)

(3.0)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Option bay disconnect switch. 5 Optional HIM. 6 Recommended four-hole anchoring.

Bottom

Top

Bottom

800 mm (31.5 in.) Deep Drive with Cabinet Options Bay

Figure 57 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W)

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 95

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Chapter 3 Lift and Mount the Drive

127

(5.0)

2453

(96.6)

1200

(47.2)

2300

(90.6)

440

(17.3)

(3.1)

300

(11.8)

531

(20.9)

669

(26.3)

900

(35.4)

1131

(44.5)

(2.7)

ø18.0 (0.71)

742

(29.2)

(1.7)

800

(31.5)

240

(9.4)

270

(10.6)

127

(5.0)

(3.0)

440

(17.3)

200

(7.9)

440

(17.3)

267

(10.6)

1464

(57.6)

440

(17.3)

268

(10.5)

266

(10.5)

266

(10.5)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Optional HIM. 5 Recommended four-hole anchoring.

Bottom

Top

Bottom

800 mm (31.5 in.) Deep Drive with Wiring Bay

Figure 58 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W)

96 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Lift and Mount the Drive Chapter 3

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional exhaust hood. 4 Option bay disconnect switch. 5 Optional HIM. 6 Recommended six-hole anchoring.

Bottom

Top

800 mm (31.5 in.) Deep D rive with Wiring Bay and Cabinet Options Bay

Figure 59 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W)

440

(17.3)

440

(17.3)

440

(17.3)

2453

(96.6)

(3.1)

2300

(90.6)

268

(10.5)

1464

(57.6)

127

(5.0)

259

(10.2)

259

(10.2)

800

(31.5)

1800

(70.9)

240

(9.4)

1808

(71.2)

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 97

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Chapter 3 Lift and Mount the Drive

800 mm (31.5 in.) Deep Drive with Wiring Bay and Cabinet Options Bay

Figure 60 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code L, P, W)

(3.0)

127

(5.0)

270

(10.6)

440

(17.3)

(59.1)

1731

(68.1)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

1500

1269

(50.0)

440

(17.3)

1131

(44.5)

200

(7.9)

270

(10.6)

(35.4)

900

669

(26.3)

440

(17.3)

531

(20.9)

200 (7.9)

270

(10.6)

ø18.0 (0.71)

742

(29.2)

300

(11.8)

(2.7)

(1.7)

98 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

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Lift and Mount the Drive Chapter 3

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 4 Recommended four-hole anchoring.

Bottom

Top

800 mm (31.5 in.) Deep Drive with Cabinet Options Bay

Figure 61 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)

IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J)

480

(18.9)

2477

(97.5)

(3.1)

2300

(90.6)

1464

(57.6)

127

(5.0)

127

(5.0)

1030

(40.6)

800

(31.5)

1703

(67.0)

556

(21.9)

675

(26.6)

556

(21.9)

244

(9.6)

1200

(47.2)

(1.0)

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 99

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Chapter 3 Lift and Mount the Drive

800 mm (31.5 in.) Deep Drive with Cabinet Options Bay

Figure 62 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access

(Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J)

(3.0)

127

(5.0)

(3.0)

270

(10.6)

440

(17.3)

900

(35.4)

1131

(44.5)

No. Description

1 Power wiring conduit plates. 2 Control wiring conduit plates.

669

(26.3)

440

(17.3)

531

(20.9)

ø18.0 (0.71)

742

(29.2)

(2.7)

(1.7)

300

(11.8)

100 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

Allen-Bradley 20G11GD022JA0NNNNN, 20F11FD8P0JA0NNNNN, 20F1AGD186AA0NNNNN Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

Table of Contents

Preface

Summary of Changes

Installation Instructions in Other Languages

Commonly Used Tools

Installation and Service Tools

Line to Load Installation Guidelines

Additional Resources

Qualified Personnel

Personal Safety

Product Safety

Class 1 Light-emitting Diode Product

Waste Electrical and Electronic Equipment

Wall Mount Frames 1…7 Drive Rating Cross-references

Floor Mount Frames 8…10 Drive Rating Cross-references

CE Conformity

Low Voltage Directive

EMC Directive

General Considerations

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

Installation Requirements Related to EN 61800-3 and the EMC Directive

Access Panels, Covers, and Doors

Minimum Clearances

Mounting Considerations

Wall Mount Frames 1…7

Floor Mount Frames 8…10

All Mounting Styles and Frames

Environmental Specifications

Drive Weights

Recommended Mounting Hardware

Attach Lifting Hardware

Enclosure Code F

Enclosure Code N

Enclosure Code G

Open Type Drive (Removed from Cabinet)

Enclosure Codes B and L

Enclosure Codes J, K, and Y

Release Floor Mount Drive Cabinet from Shipping Skid

Remove Drive Cabinet Lifting Angle

Install IP20, NEMA/UL Type 1 Debris Screen, or Optional Exhaust Hood

Install IP54, NEMA 12 Cabinet Blower Assembly and Exhaust Hood

Install Floor Mount Drive with Cabinet Options Bay and Wiring Bay

Position the Drive Cabinets and Cabinet Options Bay

Position the Wiring Bay

Join the Cabinets

Approximate Dimensions – Wall Mount Frames 1…7 and Floor Mount Frames 8…10

Approximate Dimensions – Floor Mount Drives with Cabinet Options