Page 1
Installation Instructions
Original Instructions
Build Your Own Kinetix TLP Motor Cables
Catalog Numbers
2090-KTPC-MA-AA, 2090-KTPC-MA-AE, 2090-KTFB-MA-AA, 2090-KTFB-MA-AE, 2090-KTBK-MB-AA, 2090-KTBK-MB-AE, 2090-KTFB-MF-AA,
2090-KTFB-MF-AE, 2090-KTPC-MC-AA, 2090-KTPC-MC-AE, 2090-KTPC-MD-AA, 2090-KTPC-MD-AE, 2090-KTPC-ME-AA, 2090-KTPC-ME-AE
Top ic Pa ge
Before You Begin 1
Wiring Connectors 2
Rectangular Connectors 3
Military-style Connectors 8
Catalog Number Descriptions 13
Additional Resources 13
For reference, see Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for Kinetix TLP motor and cable combinations and Kinetix TLP motor
power and feedback cable specifications.
Summary of Changes
This manual contains new and updated information as indicated in the following table.
Top ic Page
Added motor/power and brake cable flying-lead strip lengths for Kinetix 5100 and Kinetix 5300 servo drives. 9
Added 400V-class catalog numbers for Kinetix TLP servo motors. 13
Before You Begin
Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order, and visually inspect each connector
for damage. If necessary, notify the carrier of any shipping damage immediately.
ATTENTION: Arcing or unexpected motion can occur if the power, brake, or feedback cables are connected or disconnected while power is applied.
Always remove power to the servo drive before connecting or disconnecting cables at the drive or at the motor.
ATTENTION: To avoid the hazard of electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To help prevent
the build-up of electrical energy, factory-supplied power cables use one of these grounding techniques:
• The overall shield is bonded to the connector housing.
• A section of the overall shield is exposed for connection to ground.
• The overall shield is connected to a ground wire.
If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive.
ATTENTION: Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always
position a power cable so it can freely dissipate any heat. A power cable must not be coiled, except for temporary use when building or testing a
machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or follow an authoritative directive, such as
Engineering Section 310.15(C) of the NEC Handbook.
IMPORTANT
The following factors must be considered when selecting bulk cable.
• Power cables must be rated to voltage higher than the system voltages at all operating conditions.
• Cable conductor current carrying capacity (after all applicable deratings) must be ≥ the connected motor continuous rated current.
• Cables must meet all local and global regulatory requirements.
• Cable must have overall shield to meet the applicable electromagnetic radiation/emission requirements.
Page 2
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Conductor to Conductor Capacitance:
12 AWG or smaller: 120 pF/m 08 AWG: 150 pF/m 06 AWG: 160 pF/m 04 AWG: 190 pF/m
Conductor to Shield Capacitance:
12 AWG or smaller: 220 pF/m 08 AWG: 270 pF/m 06 AWG: 290 pF/m 04 AWG: 320 pF/m
1 - U
2 - V
3 - BR+
4 - W
5 - PE
6 - BR-
MA-type Power Connector
1 - T+
4 - T2 - BAT +
5 - BAT9 - Shield/Drain
8 - GND
7 - DC +5V
MA-type Feedback Connector
A - BRB - BR+
MB-type Holding Brake Connector
B - W
E - PE
F - U
G - BR+
H - BRI - V
M C - t y p e P o w e r C o n n e c t o r
A - BR+
B - BRD - U
E - V
F - W
G - PE
MD-type Power Connector
A - U
B - V
C - W
D - PE
ME-type Power Connector
A - T+
B - TC - BAT +
D - BATL - Shield/Drain
R - GND
S - DC +5V
MF-type Feedback Connector
IMPORTANT
For optimal performance of the system, the power cable capacitance must not exceed.
Storage
To help prevent damage to parts you aren’t ready for yet, use them on a first in/first out basis and leave them in the original packaging to avoid storage contamination.
ATTENTION: Prolonged exposure to ultraviolet light can deteriorate the chemical composition that is used in the product material. Do not store
product near any of these chemicals as they can cause stress, corrosion, or cracking in the material: Alkalies, Ammonia, Citrates, Phosphates
Citrates, Sulfur Compounds, Amines, Carbonates, Nitrites, Sulfur Nitrites, Tartrates.
IMPORTANT
Storage temperature for these components is -20…+70 °C (-4…+158 °F).
Wiring Connectors
Rectangular connectors are used on TLP-x046…TLP-x100 servo motors. Military-style connectors are used on TLP-x115…TLP-x235. For all the connector kit catalog numbers
and descriptions, see Catalog Number Descriptions on page 13.
Figure 1 - Rectangular Connectors
2
1
4
5
Figure 2 - Military-style Connectors
3
6
31
97
2 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
Page 3
Build Your Own Kinetix TLP Motor Cables Installation Instructions
80.0
(3.15)
450
(17.7)
25.0
(0.98)
80.0
(3.15)
8.0
(0.31)
Male Plug
Female Receptacle
Contact (pin)
Contact (socket)
Contact (pin)
2090-KTPC-MA-AE kit for
rectangular extension (bulk)
power/brake cable.
2090-KTPC-MA-AA kit for
rectangular standard (bulk)
power/brake cable to flying leads.
Flying-lead
(1)
power/brake cable
terminates at the drive.
To On-motor
Power/Brake
Connector
To On-motor
Power/Brake Connector
or Extension Cable
Connects to 2090-CTPx-MADF-xxxxx or
Customer-supplied Power/Brake Cable
Female Receptacle
(1) (2)
(1)
(2)
Male Plug
Female Receptacle
Receptacle clamp is included
with 2090-KTFB-MA-AA/AE kits
(two pieces per clamp).
Plug Clamp
Contact (pin)
Contact (socket)
Contact (pin)
2090-KTFB-MA-AE kit for rectangular
extension feedback (bulk) cable.
2090-KTFB-MA-AA kit for rectangular
standard feedback (bulk) cable to flying leads.
Flying-lead feedback cable
terminates in the connector kit
appropriate for your servo drive.
To On-motor
Feedback Connector
To On-motor
Feedback Connector
or Extension Cable
Connects to 2090-CTFB-MADD-CFxxx or
Customer-supplied Motor Feedback Cable
Female Receptacle
Receptacle clamp and plug clamp are
included with 2090-KTFB-MA-AE kits
(two pieces per clamp).
Receptacle Clamp
Receptacle Clamp
Wire Conductor
Insulation
Insulation Diameter
Strip Length
Rectangular Connectors
Rectangular connector kits are available in 6-pin and 9-pin configurations. There are two 6-pin kits for power/brake, the 2090-KTPC-MA-AA kit for standard cables and the
2090-KTPC-MA-AE kit for extension cables. There are two 9-pin kits for feedback, the 2090-KTFB-MA-AA kit for cables and the 2090-KTFB-MA-AE kit for extension cables.
The connector kits include receptacle and pins. The extension kits also include plug and sockets. The 9-pin kits also include plug and receptacle clamps with assembly
hardware.
With flying-lead power and feedback conductors prepared at one end of the cable, you assemble the receptacle with crimped sockets and clamp for mating with the
on-motor cable. Extension cables can also be assembled.
Figure 3 - Rectangular Power/Brake Connector Cable Examples
(1) Strip lengths vary slightly, depending on drive requirements. Refer to Ring Lug and Flying-lead Terminations on page 9 for drive specifications.
(2) Attach ring lug on Kinetix 5100 ground connection with 100 mm (3.9 in.) wire length. Kinetix 5300 drives require 80 mm (3.1 in.) wire length for ground connection (no ring lug).
Figure 4 - Rectangular Feedback Connector Cable Examples
Wire Selection and Preparation - 6-pin
Standard contacts accept wire size ranges of 22…18 AWG (600…1900 CMA). TPA-compatible contacts accept wire size ranges between 22…18 AWG. Terminate contacts to
stranded copper lead wire. The insulation diameter range, strip length, and crimp height are determined by the wire size and are shown below.
IMPORTANT
Use caution not to nick, cut, or otherwise damage strands as you remove insulation.
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 3
Page 4
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Table 1 - Wire Preparation Specifications - 6-pin
Wire Size
2
(AWG)
mm
0.12 (26)
0.2 (24) 0.69…0.79 (0.027…0.031)
0.30 (22)
0.35 (22)
0.5 (20)
0.87 (18) 1.04…1.14 (0.040…0.045)
0.35 (22) + 0.35 (22)
0.35 (22) + 0.5 (20) 1.17…1.27 (0.046…0.050)
For optimum crimp performance, the crimp must meet the crimp requirements and be within the area shown in Figu
portion of the contact is the most compressed area and is critical to provide the optimum electrical and mechanical performance of the terminated contact. Effective
crimp length is defined as that portion of the wire barrel, excluding the bellmouth, fully formed by the crimping tool.
Insulation Diameter Range
mm (in.)
1.20…1.75 (0.05…0.07)
1.50…3.30 (0.06…0.13)
Wire Strip Length
mm (in.)
3.0…3.5 (0.118…0.138)
3.5…4.0 (0.138…0.157)
Wire Barrel Crimp Height
mm (in.)
0.65…0.75 (0.026…0.029)
0.75…0.85 (0.029…0.033)
0.94…1.04 (0.037…0.040)
1.04…1.14 (0.040…0.045)
re 5 on page 5. The crimp applied to the wire barrel
Wire Selection and Preparation - 9-pin
The contacts accept stranded wire sizes 26…22 AWG within the insulation diameter range listed below. Strip length for one-wire crimping is 3.20…3.71 mm (0.126…0.146 in.)
and 3.50…3.99 mm (0.138…0.157 in.) for two-wire crimping.
ATTENTION: When stripping the wire, do not scrape, nick, or cut the conductor. Care must also be used when handling the wire during stripping and
crimping to prevent cracking or breaking of the conductor and insulation.
Table 2 - Wire Preparation Specifications - 9-pin
Wire (stranded only) Wire Barrel Crimp
Size
AWG
30
28 0.58 (0.023)
26 0.64 (0.025)
26
24
22 B 0.78 (0.031)
22
20
18
22 (2 wires)
(1) Tolerance for this dimension is ±0.05 mm (±0.002 in.).
The carrier cutoff tab length must not exceed the dimension shown in Figure 6
crimp the contact stop. Any deformation to the contact stop compromises the insertion depth of the contact in the contact cavity of the housing. The front bellmouth must
be visible. The end of the wire must be flush with the end of the wire barrel or protrude no more than the dimension shown in Figure6
lances.
Insulation Diameter
mm (in.)
1.52
(0.060), max
1.20…1.75
(0.047… 0.069)
1.50…2.79
(0.059….110)
1.70
(0.067), max (2 wires)
Anvil Die Letter
—
A 0.69 (0.027)
A 0.79 (0.031)
B1.04 (0.041)
. The insulation barrel must be formed around, but not cut into, the wire insulation. Do not
(1)
Height
mm (in.)
0.58 (0.023)
Width
mm (in.)
1.07
(0.042)
1.07
(0.042)
1.58
(0.062)
Insulation Barrel Crimp
Width (for reference only)
mm (in.)
1.78
(0.070)
2.03
(0.080)
2.79
(0.110)
. Do not move or bend the locking
4 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
Page 5
Build Your Own Kinetix TLP Motor Cables Installation Instructions
0.90, max
Conductor
Extension
Wire Barrel Seam Closed with No
Conductor Strands Showing
Crimp Location
0.40, max Front Bellmouth
0.30…0.65
Rear Bellmouth
No Twist
Permitted
Front of
Contact
Wire
Barrel
Wire Barrel
Crimp Width
0.10, max Wire
Barrel Flash
Wire Barrel
Crimp Height
0.10, max
Burr
Conductor and insulation must be
visible in this area.
Insulation Barrel
Crimp Width
0…0.50
Cutoff Tab
Crimp a Contact
Force applied during crimping can cause some bending between the crimped wire barrel and the mating portion of the contact. Such deformation is acceptable within the
limits shown in Figure 7
The recommended crimp tool for this procedure is PN 91529-1 from TE Connectivity or equivalent.
Follow these steps to crimp a contact to a wire.
1. Insert the wire into the contact.
2. Feed the contact and wire as far as possible to the stop in the positioning insert.
3. Close the crimp tool handles all the way, and then release the handles to allow the crimp tool to open.
If the crimp tool does not open, the handles were not closed far enough for the crimp to be successful. Continue to close the handles until the crimp tool is able to
open.
4. Remove the assembled wire from the tool.
(for 6-pin configurations) and Figure 8 (for 9-pin configurations).
ATTENTION: Do NOT cut or break the wire insulation during the crimping operation. Do not crimp the insulation into the contact wire barrel. Take
reasonable care to provide undamaged wire terminations.
IMPORTANT
Perform a pull test according to BS EN 60352-2, Table 4, for the first crimp, and periodically throughout multiple crimps.
Figure 5 - Crimp Location and Contact Requirements - 6-pin
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 5
Page 6
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Insulation Barrel Not Cutting
into Wire Insulation
Locking Lances Not Deformed
Locking Lances Not Deformed
Stack Wires as shown for
2-wire Crimping
Wire Barrel
Wire Strands and Insulation are
Both Visible in this Area
End of Wire Flush with
End Of Wire Barrel
Wire Barrel Seam is Closed
with No Strands Showing
0.10…0.51
(0.004…0.020)
(Applicator)
0.10 (0.04), min
Front Bellmouth Visible
Contact Stop Not Crimped or Deformed
0.25 (0.010) Flash, max
0.50 (0.020) Cutoff Tab Length
No Burrs on
Cutoff Tab
Contact Stop Not Crimped or Deformed
3°, max
Datum Line
3°, max
3°, max
3°, max
4°, max
10°, max
Datum Line
Datum Line
4°, max
4°, max
10°, max
Figure 6 - Crimp Location and Contact Requirements - 9-pin
Figure 7 - Wire Straightness Restrictions - 6-pin
Figure 8 - Wire Straightness Restrictions - 9-pin
6 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
Page 7
Build Your Own Kinetix TLP Motor Cables Installation Instructions
The receptacle clamp is intended to
relieve stress on pins caused by pulling
on the wires during handling.
Latch
Contact and Connector Assembly
The procedure for assembling the 6-pin and 9-pin connectors is the same, except
that only the 9-pin connector has a clamp. Before you begin this procedure, you
must have all wires stripped and crimped. Depending on your configurations, see
Wire Selection and Preparation - 6-pin
Crimp a Contact
.
Follow these steps to assemble a rectangular connector.
1. Insert a crimped socket into the back of the (male) plug until it clicks.
2. Tug slightly on the wire to confirm it is set correctly.
, Wire Selection and Preparation - 9-pin, and
7. Align and assemble the receptacle clamps around the 9-pin receptacle.
8. Insert the nuts into the assembled 9-pin receptacle clamp.
3. Repeat this process for the rest of the sockets and set aside.
4. Insert a crimped pin into the back of the (female) receptacle until it clicks.
5. Slightly tug on the wire to confirm it is set correctly.
6. Repeat this process for the rest of the pins.
9. Thread the screws through the clamp, into the nut, and hand tighten.
10. Repeat this process for the 9-pin plug clamps.
11. Insert the receptacle into the plug until the two pieces latch together, and
verify that plug and receptacle are mated properly.
Cable is customer supplied, so cable type varies.
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 7
Page 8
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Plug
Receptacle
Receptacle Body and Clamp
Plug Body and Clamp
Contact
Plug Bushing
Receptacle Bushing
MC-type, 16 and 12 AWG power/brake cable with 2090-KTPC-MC-AA kit.
MD-type, 12 AWG power/brake cable with 2090-KTPC-MD-AA kit.
(these power/brake cables can also be assembled as power-only)
MD-type, 08 AWG power/brake cable with 2090-KTPC-MD-AA kit.
MD-type, 08 AWG power only cable with 2090-KTPC-MD-AA kit.
ME-type, power only cable with 2090-KTPC-ME-AA kit.
MB-type, brake cable with 2090-KTBK-MB-AA kit.
See page 9
for
ring lug size.
See page 9
for
ring lug size.
Military-style Connectors
Military-style connector kits are available in 2-, 4-, 9-, and 17-pin configurations. All kits (catalog numbers 2090-KTxx-Mx-AA/AE) include a receptacle and receptacle body
and clamp. The 2090-KTxx-Mx-AE kits also include a plug and plug body and clamp. In this example, the 4-pin plug and receptacle is shown.
IMPORTANT
The plug bushing and receptacle bushing are installed at the factory and must be removed before installing wires into the plug or receptacle.
Figure 9 - Military-style Power/Brake Connector (standard) Cable Examples
G
H
A
F
I
B
D
E
C
B
C
A
F
D
E
G
I
H
D
A
C
B
B
A
A
25.0
(0.98)
A
25.0
(0.98)
A
25.0
(0.98)
B
B
B1
B2
B
B1
B2
B
D
D
D
C
E
450
(17.7)
E
450
(17.7)
E
Table 3 - Military-style Motor Power Flying-lead Dimensions
(1)
E
mm (in.)
8.0 (0.31)
Cable
AWG
16
12
12
08
06
04 80.0 (3.15)
20MB-type, brake–80.0 (3.15)––––8.0 (0.31)
Connector Type
MC-type, power/
brake
MD-type, power/
brake
ME-type, power only 115 (4.53) –
A
mm (in.)
B
mm (in.)
B1
mm (in.)
B2
mm (in.)
C
mm (in.)
D
mm (in.)
80.0 (3.15) 80.0 (3.15) – – 10.0 (0.39) 100 (3.94)
100 (3.94)
100 (3.94)
––
––
12.0 (0.47) 120 (4.72)
125 (4.92)
125 (4.92) 120 (4.72) 110 (4.33) –
(1) Strip lengths vary slightly depending on drive requirements. Refer to Ring Lug and Flying-lead Terminations on page 9 for drive specifications.
8 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
Page 9
Figure 10 - Military-style Power/Brake Connector (extension) Cable Examples
AHG
B
F
I
C
D
E
A
H
G
B
F
I
C
D
E
A
H
G
B
F
I
C
D
E
A
H
G
B
F
I
C
D
E
A
B
C
D
A
B
C
D
A
B
A
B
MC-type, 16 and 12 AWG power/brake or power-only cable (with 2090-KTPC-MC-AE kit.
ME-type, 06 or 04 AWG power-only cable with 2090-KTPC-ME-AE kit.
MB-type, brake cable with 2090-KTBK-MB-AE kit.
MD-type, 12 or 08 AWG power/brake or power-only cable with 2090-KTPC-MD-AE kit.
W
d2
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Ring Lug and Flying-lead Terminations
Ring lugs are recommended for motor power (U, V, W, and PE) connections to Kinetix 5100 drives, as seen in Figure 9 on page 8. The ring lug terminations are applicable to
drive catalog numbers 2198-E2055-ERS, 2198-E2075-ERS, 2198-E2150-ERS (200V-class drives), and 2198-E4020-ERS, 2198-E4030-ERS, 2198-E4055-ERS, 2198-E4075-ERS,
2198-E4150-ERS (400V-class drives). The following tables describe the (customer-supplied) ring lugs for each cable size. Ring lugs apply to only the PE conductor on
16…12 AWG cables.
Table 4 - Kinetix 5100 (200V-class) Ring Lug Specifications
Ring Lug Specifications
Screw Size
d2
mm
M6 Ø6.4
W
mm
Ter mi n al
Ø10.0 CL10-6
Drive Cat. No.
2198-E2055-ERS
Kinetix TLP Motor
Cat. No.
TLP-A200-300,
TLP-A200-350
TLP-A200-450 2090-CTPx-MDDF-08xxx
Kinetix TLP Power Cable
Cat. No.
2090-CTPx-MDDF-12xxx
Military Connector
Size
24-11P (9-pin) 8
Wire Gauge
(AWG)
TLP-A200-550
2198-E2075-ERS
TLP-A200-550
TLP-A200-750
2090-CTPW-MEDF-06xxx
32-17P (4-pin)
6 Ø12.0 CL16-6
TLP-A200-750,
2198 -E2150-E RS
TLP-A235-11K
TLP-A235-15K 2090-CTPW-MEDF-04xxx 4 M8 Ø8.4 Ø16.0 RNBS22-8
Figure 11 - Ring Lug Terminal
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 9
Page 10
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Table 7 - Kinetix 5100 Flying-lead Specifications
Drive Cat. No. Terminals
Strip Length
mm (in.)
2198-E1004-ERS
2198-E1007-ERS
2198-E1015-ERS
11.0 (0.4)
2198-E1020-ERS
2198-E2030-ERS
2198-E2055-ERS
2198-E2075-ERS
2198 -E2150-E RS
2198-E4004-ERS
2198-E4007-ERS
2198-E4015-ERS
2198-E4020-ERS
2198-E4030-ERS
2198-E4055-ERS
2198-E4075-ERS
2198-E4150-ERS
13.0 (0.5)
U
V
W
Table 6 - Kinetix 5300 Flying-lead Specifications
Drive Cat. No. Terminals
Strip Length
mm (in.)
2198-C1004-ERS
2198-C1007-ERS
2198-C4004-ERS
2198-C4007-ERS
2198-C1015-ERS
2198-C1020-ERS
2198-C4015-ERS
2198-C4020-ERS
2198-C4030-ERS
8.0
(0.31)
2198-C2030-ERS
10.0
(0.39)
2198-C2055-ERS
2198-C2075-ERS
2198-C4055-ERS
2198-C4075-ERS
12.0
(0.47)
2198 -Cxxxx-ERS
MBRK+
MBRK-
7.0
(0.28)
U
V
W
Table 5 - Kinetix 5100 (400V-class) Ring Lug Specifications
Drive Cat. No.
2198-E4020-ERS
2198-E4030-ERS
2198-E4055-ERS
2198-E4075-ERS
2198-E4150-ERS
Kinetix 5300 drives support flying-lead terminations for all motor po
for catalog numbers 2198-E1004-ERS, 2198-E1007-ERS, 2198-E1015-ERS, 2198-E1020-ERS, 2198-E2030-ERS, 2198-E4004-ERS, 2198-E4007-ERS, and 2198-E4015-ERS.
Kinetix TLP Motor
Cat. No.
TLP-B145-150,
TLP-B145-200,
TLP-B115-200
TLP-B115-200,
TLP-B145-200
TLP-B200-300,
TLP-B145-250
TLP-B145-250
TLP-B200-300
TLP-B200-450
TLP-B200-550
TLP-B200-450,
TLP-B200-550,
TLP-B200-750
TLP-B200-450,
TLP-B200-550,
TLP-B200-750
TLP-B235-11K 2090-CTPW-MEDF-06xxx
TLP-B235-14K 2090-CTPW-MEDF-04xxx 4 M8 Ø8.4 Ø16.0 RNBS22-8
Kinetix TLP Power Cable
Cat. No.
2090-CTPx-MCDF-16xxx
2090-CTPx-MDDF-12xxx
2090-CTPx-MDDF-08xxx
Military Connector
Size
24-11P (9-pin) 8
32-17P (4-pin)
wer/brake cable connections. Kinetix 5100 drives support flying-lead motor power cable connections
Wire Gauge
(AWG)
6 Ø12.0 CL16-6
Ring Lug Specifications
Screw Size
M6 Ø6.4
d2
mm
W
mm
Ø10.0 CL10-6
Ter mi n al
10 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
Page 11
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Wire Selection and Preparation
Standard contacts accept wire size ranges of 16…22 AWG, 12…14 AWG, 18…10 AWG, and 4…6 AWG. The insulation diameter range, strip length, and crimp height are
determined by the wire size and are shown below.
Table 8 - Stri p L ength Specifications
Wire Size
(AWG)
20
16
12
08 8…10 (0.31…0.39)
06
04
Strip Length (A)
mm (in.)
7…9 (0.27…0.35)
16…18 (0.63…0.71)
Strip Length (B)
mm (in.)
60 (2.36)
Typical Cable Conductors
Table 9 - Wire Selection
Kit Cat. No. Contact Size (pin number)
2090-KTBK-MB-AA
2090-KTBK-MB-AE
2090-KTFB-MF-AA
2090-KTFB-MF-AE
2090-KTPC-MC-AA
2090-KTPC-MC-AE
2090-KTPC-MD-AA
2090-KTPC-MD-AE
2090-KTPC-ME-AA
2090-KTPC-ME-AE
(1) Values represent the maximum wire size accepted by the connector pin/socket for each kit.
#16 (2) 1.25 20
#16 (17) 1.25 16
#12 (3) 4 12 2.95 (0.116)
#16 (6) 1.25 16 1.95 (0.077)
#8 (3) 6 10 3.5 (0.138)
#12 (6) 4 12 2.95 (0.116)
#4 (4) 22 4 5.19 (0.204)
IEC (mm
2
)
Applicable Wire Size
AWG, max
(1)
Outer Conductor Diameter
mm (in.)
1.95 (0.077)
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 11
Page 12
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Contact and Connector Assembly
The procedure for assembling the military-style connectors, regardless of pin
number or size, is the same. Before performing this procedure, you must have all
wires stripped.
Follow these steps to assemble a military-style connector.
1. Loosen (do not remove) the hardware that attaches the receptacle bushing
to the receptacle.
2. Unscrew the receptacle bushing.
3. Install heat shrink tubing (customer supplied) on each wire to be installed
in the receptacle.
4. Insert the wires through the receptacle body, and then through the
receptacle bushing.
12. Screw the receptacle body to the receptacle bushing.
13. Secure the receptacle body with supplied hardware.
14. Repeat this process for the plug connection.
5. Rotate the wire contact and insert the wire as far as it goes.
6. Solder the wire to the termination point using the soldering specifications
in Strip Length Specifications
7. Rotate the contact so the soldering gap faces inward.
8. Repeat this process for the remaining wires.
9. Slide each heat shrink tube forward to cover the solder points and shrink.
10. Screw the receptacle bushing onto the receptacle.
11. Insert the hardware to secure the receptacle bushing to the receptacle.
12 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021
on page 11.
Page 13
Build Your Own Kinetix TLP Motor Cables Installation Instructions
Catalog Number Descriptions
Catalog Number Motors Description
2090-KTPC-MA-AA TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 Kinetix TLP motor power connector kit (plug)
2090-KTPC-MC-AA TLP-A/B115, TLP-A/B145 Kinetix TLP motor power connector kit (plug)
2090-KTPC-MD-AA TLP-A/B200 (4.5 kW and smaller) Kinetix TLP motor power connector kit (plug)
2090-KTPC-ME-AA TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 Kinetix TLP motor power connector kit (plug)
2090-KTPC-MA-AE TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 Kinetix TLP motor power extension connector kit (plug and socket)
2090-KTPC-MC-AE TLP-A/B115, TLP-A/B145 Kinetix TLP motor power extension connector kit (plug and socket)
2090-KTPC-MD-AE TLP-A/B200 (4.5 kW and smaller) Kinetix TLP motor power extension connector kit (plug and socket)
2090-KTPC-ME-AE TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 Kinetix TLP motor power extension connector kit (plug and socket)
2090-KTFB-MA-AA TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 Kinetix TLP motor feedback connector kit (plug)
2090-KTFB-MF-AA TLP-A/B115, TLP-A/B145, TLP-A/B200, TLP-A/B235 Kinetix TLP motor feedback connector kit (plug)
2090-KTFB-MA-AE TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 Kinetix TLP motor feedback extension connector kit (plug and socket)
2090-KTFB-MF-AE TLP-A/B115, TLP-A/B145, TLP-A/B200, TLP-A/B235 Kinetix TLP motor feedback extension connector kit (plug and socket)
2090-KTBK-MB-AA TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 Kinetix TLP motor brake connector kit (plug)
2090-KTBK-MB-AE TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 Kinetix TLP motor brake extension connector kit (plug and socket)
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003
Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004
2090-Series Cables for Kinetix TLP Servo Motors Installation
Instructions, publication 2090-IN046
Kinetix 5100 EtherNet/IP Indexing Servo Drives User Manual,
publication 2198-UM004
Kinetix 5300 Single-axis EtherNet/IP Servo Drives User Manual,
publication 2198-UM005
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Product Certifications website rok.auto/certifications
You can view or download publications at rok.auto/literature
Provides product specifications for the Kinetix® Integrated Motion over EtherNet/IP™ network,
Integrated Motion over Sercos interface, EtherNet/IP networking, and component servo drive families.
Provides product specifications for 2090-Series motor and interface cables, low-profile connector
kits, drive power components, and other servo drive accessory items.
Provides information on how to install 2090-Series motor standard non-flex and continuous-flex
power/brake and feedback cables.
Information on how to install, configure, start, and troubleshoot your Kinetix 5100 servo drive system.
Information on how to install, configure, start, and troubleshoot your Kinetix 5300 servo drive system.
Provides general guidelines for installing a Rockwell Automation industrial system.
Provides declarations of conformity, certificates, and other certification details.
.
Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 13
Page 14
Rockwell Automation Support
Use these resources to access support information.
Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center
(PCDC)
Download firmware, associated files (such as AOP, EDS, and DTM), and access product
release notes.
rok.auto/pcdc
Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
Waste Electrical and Electronic Equipment (WEEE)
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
For technical support, visit rok.auto/support
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur
Allen-Bradley, expanding human possibility, Kinetix, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Publication 2090-IN048C-EN-P - February 2021 | Supersedes Publication 2090-IN048B-EN-P-April 2020
Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
.
Loading...