Allen-Bradley 2085-IRT4 Installation Manual

Page 1
Installation Instructions
Original Instructions
Micro800 4-channel Thermocouple/RTD Input Module
Catalog Numbers 2085-IRT4
Summary of Changes 1 Additional Resources 3 Overview 4 Mount the Module 4 Wire the Module 6 Specifications 7

Summary of Changes

This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes. Translated versions are not always available for each revision.
Updated template Throughout Updated Environment and Enclosure 2 Updated Attentions 3 Added Micro870 controller to Overview 4 Updated Environmental Specifications 8 Updated Certification 8
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Environment and Enclosure
ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments.
This equipment is supplied as open-type equipment for indoor use. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for the application if nonmetallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain more information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 installation requirements.
• NEMA Standard 250 and EN/IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.
Prevent Electrostatic Discharge
ATTENTION: This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in use.
, for more
North American Hazardous Location Approval
The following information applies when operating this equipment in hazardous locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature cod e. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
WARNING: EXPLOSION HAZARD
• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
• Do not disconnect connections to this eq uipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
• Substitution of components may impair suitability for Class I, Division 2.
Informations sur l’utilisation de cet équipement en environnements dangereux:
Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne conviennent qu'à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.
WARNING: RISQUE D’EXPLOSION
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement.
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
2 Rockwell Automation Publication 2085-IN007C-EN-P - August 2022
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
ATTENTION:
• This product is grounded through the DIN rail to chassis ground. Use zinc-plated chromate­passivated steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately. Be sure to ground the DIN rail properly. Refer to Industrial Automation Wiring and Grounding Guidelines, Rockwell Automation publication 1770-4.1, for more information.
• To comply with UL restrictions, this equipment must be powered from a source compliant with the following: Class 2 or Limited Voltage/Current.
• To comply with the CE Low Voltage Directive (LVD), all connected I/O must be powered from a source compliant with the following: Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV).
• Failure to connect a bus terminator module to the last expansion I/O module will result in a controller hard fault.
• Do not wire more than 2 conductors on any terminal.
WAR N IN G :
• When you connect or disconnect the Removable Terminal Block (RTB) with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
• If you connect or disconnect wiring while the field-side power is on, an electric arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
• If you insert or remove the module while backplane power is on, an electric arc can occur. This could cause an explosion in hazardous location installations. The module does not support “Removal and Insertion Under Power” (RIUP) capability. Do not connect or disconnect the module while power is applied. Be sure power is removed before proceeding.
• Do not unscrew the RTB hold down screws and remove the RTB while power is on. This could cause an explosion in hazardous location installations. Be sure that power is removed before proceeding.
• Do not connect directly to line voltage. Line voltage must be supplied by a suitable, approved isolating transformer or power supply having short circuit capacity not exceeding 100 VA maximum or equivalent.
• When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes.

Additional Resources

Resource Description
Micro830, Micro850, and Micro870 Programmable Controllers User Manual, publication 2080-UM002
Micro800 Bus Terminator Installation Instructions, publication 2085-IN002
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
You can view or download publications at rok.auto/literature.
Rockwell Automation Publication 2085-IN007C-EN-P - August 2022 3
A more detailed description of how to install and use your Micro830, Micro850, and Micro870 programmable controllers.
Information on installing the bus terminator module.
More information on proper wiring and grounding techniques.
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
1
1
7
Front view
Right top view
1
2
6
5
4
4
4
3
3
2085-IRT4

Overview

The Micro800™ expansion I/O is a modular I/O that complements and extends the capabilities of Micro850® and Micro870® controllers. These expansion I/O modules interface with the controllers using an I/O expansion port.
I/O Module Overview
Module Description
Description Description
1 Mounting screw hole / mounting foot 5 Module interconnect latch 2 Removable Terminal Block (RTB) 6 DIN rail mounting latch 3 Thermistor 7 I/O status indicator 4 RTB hold down screws
This equipment is sensitive to electrostatic discharge (ESD). Follow ESD prevention guidelines when handling this equipment.

Mount the Module

For more information on proper grounding guidelines, see the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

Module Spacing

Maintain spacing from objects such as enclosure walls, wireways, and adjacent equipment. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown.
4 Rockwell Automation Publication 2085-IN007C-EN-P - August 2022
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Mounting dimensions do not include mounting feet or DIN rail latches.
90 mm (3.54 in.)
150 mm (5.91 in.)
Micro850 Controller
Bus terminator
2085-IRT4
44.5 mm (1.75 in.)
87 mm (3.42 in.)
Mounting Dimensions and DIN Rail Mounting

DIN Rail Mounting

The module can be mounted using the following DIN rails: 35 x 7.5 x 1 mm (EN 50022 - 35 x 7.5).
For environments with greater vibration and shock concerns, use the panel mounting method, instead of DIN rail mounting.
Before mounting the module on a DIN rail, use a flat-blade screwdriver in the DIN rail latch and pry it downwards until it is in the unlatched position.
1. Hook the top of the DIN rail mounting area of the controller onto the DIN rail, and then press the bottom until the controller snaps onto the DIN rail.
2. Push the DIN rail latch back into the latched position. Use DIN rail end anchors (Allen-Bradley® part number 1492-EA35 or 1492-EAHJ35) for vibration or shock environments.
To remove your controller from the DIN rail, pry the DIN rail latch downwards until it is in the unlatched position.

Panel Mounting

The preferred mounting method is to use two M4 (#8) per module. Hole spacing tolerance: ±0.4 mm (0.016 in.). For mounting dimensions, see the Micro830®, Micro850, and Micro870 Programmable Controllers User Manual, publication 2080-UM002
Follow these steps to install your module using mounting screws.
1. Place the module next to the controller against the panel where you are mounting it. Make sure that the controller and module are spaced properly.
2. Mark drilling holes through the mounting screw holes and mounting feet then remove the module.
3. Drill the holes at the markings, then replace the module and mount it. Leave the protective debris strip in place until you are finished wiring the module and any other devices.
.
Rockwell Automation Publication 2085-IN007C-EN-P - August 2022 5
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
If a thermocouple is used, the use of the supplied CJC assembly is compulsory.
Terminal Block 1 Terminal Block 2

System Assembly

The Micro800 expansion I/O module is attached to the controller or another I/O module by means of interconnecting latches and hooks, as well as the bus connector. The controller and expansion I/O modules must terminate with a 2085-ECR Bus Terminator module.
Be sure to lock the module interconnect latches and tighten the RTB hold down screws before applying power to the module.
For installation of the 2085-ECR module, see the Micro800 Bus Terminator Module Installation Instructions, publication 2085-IN002
.

Field Wiring Connections

In solid-state control systems, grounding and wire routing helps limit the effects of noise due to electromagnetic interference (EMI).

Wire the Module

Included with your module are two 12-pin Removable Terminal Blocks (RTB). Basic wiring of the module is shown below.
Basic Wiring to the Module
CJC+
TH
CJC-
3-wire RTD
1
1a
2
Shielded cable
Thermocouple
1
2
Shielded cable
mV
OR
2-wire RTD
1
2
1 1a
2a
2
4-wire RTD
Shielded cable
Shielded cable
CH0+
CH0H
CH0L
CH0-
CH1+
CH1H
CH1L
CH1-
NC
NC
NC
NC
CH2+
CH2H
CH2L
CH2-
CH3+
CH3H
CH3L
CH3-
CJC+
TH
CJC-
NC
The module currently ships with the CJC assembly fixed to the module.
6 Rockwell Automation Publication 2085-IN007C-EN-P - August 2022
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Min Max
Solid
0.34 mm
2
(22 AWG) 2.5 mm2 (14 AWG) Copper wire rated @ 90 °C
(194 °F), or greater, 1.2 mm (3/64 in.) insulation max
Stranded
0.20 mm
2
(22 AWG) 2.5 mm2 (14 AWG)

Specifications

General Specifications
Attribute Value
Number of I/O 4
Dimensions, HxWxD
Shipping weight, approx. 220 g (7.76 oz)
Bus current draw, max
Wire size
44.5 x 90 x 87 mm (1.75 x 3.54 x 3.42 in.)
5V DC, 160 mA 24V DC, 50 mA
Wiring category
Terminal screw torque
Input type
Resolution 16 bits Channel update time, typical 12…500 ms per enabled channel Input impedance > 10 MΩ Power dissipation, total 2 W Enclosure type rating None (open-style) Status indicators 1 health status indicators
Isolation voltage
North American temp code T4
(1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and Grounding Guidelines,
(2) RTB hold down screws should be tightened by hand. They should not be tightened using a power tool.
(1)
publication 1770-4.1
2 – on signal ports
0.5…0.6 N•m (4.4…5.3 lb•in)
Thermocouple type: B, C, E, J, K, TXK/XK (L), N, R, S, T RTD type: 100 Ω Pt = 0.00385 Euro 200 Ω Pt = 0.00385 Euro 100 Ω Pt = 0.003916 U.S 200 Ω Pt = 0.003916 U.S. 100 Ω Nickel 618 200 Ω Nickel 618 120 Ω Nickel 672 10 Ω Copper 427 mV range: 0…100 mV Ohm input: 0…500 Ω
50V (continuous), Reinforced Insulation Type, channel to system. Type tested at 720V DC for 60 s
.
(2)
Rockwell Automation Publication 2085-IN007C-EN-P - August 2022 7
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Environmental Specifications
Attribute Value
IEC 60068-2-1 (Test Ad, Operating Cold),
Temperature, operating
Temperature, surrounding air, max 65 °C (149 °F)
Temperature, nonoperating
Relative humidity
Vibration
Shock, operating
Shock, nonoperating
Emissions IEC 61000-6-4
ESD immunity
Radiated RF immunity
EFT/B immunity
Surge transient immunity
Conducted RF immunity
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20…+65 °C (-4…+149 °F)
IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold), IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat), IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40…+85 °C (-40…+185 °F) IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% noncondensing IEC 60068-2-6 (Test Fc, Operating):
2 g @ 10…500 Hz IEC 60068-2-27 (Test Ea, Unpackaged Shock):
25 g IEC 60068-2-27 (Test Ea, Unpackaged Shock):
25 g – DIN rail mount 35 g – Panel mount
IEC 61000-4-2: 6 kV contact discharges 8 kV air discharges
IEC 61000-4-3: 10V/m with 1 kHz sine-wave 80% AM from 80…6000 MHz
IEC 61000-4-4: ±2 kV at 5 kHz on signal ports ±2 kV @ 100 kHz on signal ports
IEC 61000-4-5: ±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports
IEC 61000-4-6: 10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz
Certifications
Certification (when product is
(1)
marked)
c-UL-us
CE
RCM
KC
Value
UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E322657. UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for U.S. and Canada.
See UL File E334470
European Union 2014/30/EU EMC Directive, compliant with:
EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
European Union 2011/65/EU RoHS, compliant with:
EN IEC 63000; Technical documentation
Australian Radiocommunications Act, compliant with:
EN 61000-6-4; Industrial Emissions
Korean Registration of Broadcasting and Communications Equipment, compliant with:
Article 58-2 of Radio Waves Act, Clause 3
8 Rockwell Automation Publication 2085-IN007C-EN-P - August 2022
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Certifications (Continued)
Certification (when product is
(1)
marked)
EAC
Morocco Arrêté ministériel n° 6404-15 du 29 ramadan 1436
UKCA
(1) See the Product Certification link at rok.auto/certifications
Value
Russian Customs Union TR CU 020/2011 EMC Technical Regulation Russian Customs Union TR CU 004/2011 LV Technical Regulation
2016 No. 1091 – Electromagnetic Compatibility Regulations 2016 No. 1101 – Electrical Equipment (Safety) Regulations 2012 No. 3032 – Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations
for Declaration of Conformity, Certificates, and other certification details.
Rockwell Automation Publication 2085-IN007C-EN-P - August 2022 9
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Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Notes:
10 Rockwell Automation Publication 2085-IN007C-EN-P - August 2022
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Notes:
Micro800 4-channel Thermocouple/RTD Input Module Installation Instructions
Rockwell Automation Publication 2085-IN007C-EN-P - August 2022 11
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