Allen-Bradley 20-750-APS, 20-750-ENETR, 20-750-DENC-1, 20-750-DNET, 20-750-PBUS Installation Instructions Manual

...

Installation Instructions

PowerFlex 750-Series AC Drives

Catalog Numbers 20F, 20G, 21G

Important User Information

IMPORTANT

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Introduction

Read the General Precautions

Prepare for Installation

Lift and Mount the Drive

Instructions in Other Languages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

Wall Mount Frames 1…7 Drive Rating Cross-References . . . . . . . . . . . . 15

Floor Mount Frames 8…10 Drive Rating Cross-References . . . . . . . . . . 17

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 3

Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Recommended Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Attach Lifting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Release Floor Mount Drive Cabinet From Shipping Skid . . . . . . . . . . . . 41

Remove Drive Cabinet Lifting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Install IP20, NEMA/UL Type 1 Debris Screen or

Optional Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Install IP54, NEMA 12 Cabinet Blower Assembly and Exhaust Hood 43 Install Floor Mount Drive with Cabinet Options Bay and Wiring Bay 44 Approximate Dimensions - Wall Mount Frames 1…7 and

Floor Mount Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Approximate Dimensions - Floor Mount Drives

with Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Release Drive Assembly From Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Fiber-Optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Disconnect Drive Control Pod Wiring Connections . . . . . . . . . . . . . . . 121

Disconnect Wire Connections - No Drive Control Pod . . . . . . . . . . . . 123

Disconnect Control and Power Wire Harnesses . . . . . . . . . . . . . . . . . . . 125

Disconnect DC Bus Fuse Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Release Cabinet Options Assembly From Cabinet . . . . . . . . . . . . . . . . . 127

Prepare the Roll-Out Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Remove Drive Assembly or Cabinet Options Assembly. . . . . . . . . . . . . 138

Remove DC Back Bus Guard - Common DC Input Drives . . . . . . . . . 143

Reinstall Drive Assembly or Cabinet Options Assembly . . . . . . . . . . . . 144

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 3

Chapter 4

Power Wiring

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Power Cable Types Acceptable for 200…600 Volt Installations. . . . . . 147

Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Three-Phase Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Wall Mount Frames 1…7 AC Input Power Terminals . . . . . . . . . . . . . . 151

Wall Mount Frames 5…7 Common DC Input Terminal Locations. . 153

Wall Mount Frames 5…7 Common DC Input Power Terminals . . . . 155

Floor Mount Frames 8…10 Bus Bar Locations . . . . . . . . . . . . . . . . . . . . . 156

Floor Mount Cabinet Options Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Floor Mount Frames 8…10 Power Wiring Options . . . . . . . . . . . . . . . . 161

Floor Mount Frames 8…10 Power Terminal L-Brackets . . . . . . . . . . . . 162

Recommended Motor Cable Spacing -

Floor Mount Frames 8 and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Short Circuit Current Ratings -

Floor Mount Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . 185

Input Contactor Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Output Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Applying and Removing Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Input Power Circuit Breakers and Disconnect Switches . . . . . . . . . . . . 194

Cabinet Options Bay Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Chapter 5

I/O Wiring

4 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

Access Drive Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

PowerFlex 755 Fiber Optic Interface Board . . . . . . . . . . . . . . . . . . . . . . . 233

AC Input Drive Control and Power Terminal Block . . . . . . . . . . . . . . . 234

Common DC Input Drive Control and Power Terminal Blocks . . . . 235

Control Transformer Connections - Common DC Input Drives. . . . 238

Uninterruptible Power Supply Connections -

Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

120/240V AC Power Supply Connections -

Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

753 Main Control Board I/O Wiring Examples . . . . . . . . . . . . . . . . . . . 241

Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Option Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

11-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

11-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

22-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

22-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 266

DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Dual-Port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Profibus Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . 273

Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . . 275

Universal Feedback Option Module - 755 Drives Only . . . . . . . . . . . . . 279

Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Motor Feedback Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Control Pod Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

Control Wiring - Early Frame 8 Drives with Cabinet Options . . . . . . 293

Control Wiring - Current Frame 8 Drives with Cabinet Options . . . 295

Control Wiring - Frame 9 and 10 Drives with Cabinet Options. . . . . 296

Enclosure Options - Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . 298

Integrated Motion Drives

Configuring Option Modules for Integrated Motion . . . . . . . . . . . . . . . 299

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 5

Notes:

6 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Preface

Introduction

This document explains the BASIC STEPS for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex 750Series Adjustable Frequency AC drive.

The information that is provided is intended for qualified installers only.

The Additional Resources section is a directory of Rockwell Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair.

Instructions in Other Languages

English This instruction sheet is available in multiple languages at

German Diese Anleitung steht in mehreren Sprachen unter

French Ces instructions sont disponibles dans différentes langues à l’adresse suivante:

Italian La presente scheda d’istruzione è disponibile in varie lingue sul sito

Spanish Puede encontrar esta hoja de instrucciones en varios idiomas en

Portuguese Esta folha de instruções está disponível em várias línguas em

Chinese (Simplified)

Japanese 本説明書シートの多言語版は Web サイト

Korean

Russian

Chinese (Complex)

Czech Tato stránka s pokyny je k dispozici ve více jazykových verzích na adrese

http://rockwellautomation.com/literature. Select publication language and type “750-IN001“ in the search field.

http://rockwellautomation.com/literature zur Verfügung. Wählen Sie Ihre Sprache aus, und geben Sie „750-IN001“ in das Suchfeld ein.

http://rockwellautomation.com/literature champ de recherche.

http://rockwellautomation.com/literature nel campo di ricerca.

http://rockwellautomation.com/literature. Selecione el idioma de publicación y escriba “750-IN001“ en el campo de búsqueda.

http://rockwellautomation.com/literature IN001“ no espaço de busca.

从以下网页可以获得本说明书的多种语言的版本 :

http://rockwellautomation.com/literature

请选择出版物的语言 , 并在搜索栏输入 “750-IN001” 印。

http://rockwellautomation.com/literature

にて入手できます。出版言語を選択し、検索フィールドに「750-

IN001

」とタイプしてください。

㢨 ⮹⥭ ⺴ http://rockwellautomation.com/literature㜄㉐㜠⤠ 㛬㛨⦐ ㇠㟝䚔㍌㢼㏩⏼␘. 㻐䑄㛬㛨㝴㡔䝉㡸㉔䈑䚌㐡㐐㝘 "750 - IN001"ᶴㇽ䙸☐㜄㢼␘.

. Sélectionner la langue puis taper « 750-IN001 » dans le

. Selezionare la lingua desiderata e digitare “750-IN001“

. Seleccione a língua de publicação e entre com “750-

。

Данное руководство на других языках можно найти по адресу

http://rockwellautomation.com/literature. Выберите язык и введите в окно поиска «750-IN001».

以下網頁提供本說明書的多國語言版本：

http://rockwellautomation.com/literature

“750-IN001” 即可。

http://rockwellautomation.com/literature. Zvolte jazyk publikace a do vstupního pole pro

. 請選擇出版語言，並於搜尋欄鍵入

vyhledávání zadejte „750-IN001“.

Polis h Niniejsza instrukcja dostępna jest w wielu językach na stronie

http://rockwellautomation.com/literature. Wybrać język publikacji, w polu wyszukiwania wpisać

“750-IN001”.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 7

Preface

Additional Resources

The following table lists publications that provide general drive-related information.

Resource Description

PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001

PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001

PowerFlex 750-Series AC Drives Hardware Service Manual

- Frame 8 and Larger, publication 750-TG001

PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001

PowerFlex 750-Series Drive DeviceNet Option Module User Manual, publication 750COM-UM002

PowerFlex 7-Class Network Communication Adapter User Manuals, publications 750COM-UMxxx

PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002

Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-RM001

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT002

Safety Guidelines for the Application, Installation, and Maintenance of Solid-State Control, publication SGI-1.1

Guarding Against Electrostatic Damage, publication 8000-

4.5.2

Product Certifications website, http://ab.com

Provides detailed information on:

• I/O, control, and feedback options

• Parameters and programming

• Faults, alarms, and troubleshooting

Provides detailed information on:

• Drive specifications

• Option specifications

• Fuse and circuit breaker ratings

Provides detailed information on HIM components, operation, features.

Provides detailed information on:

• Preventive maintenance

• Component testing

• Hardware replacement procedures

These publications provide detailed information on to configure, use, and troubleshoot PowerFlex 750-Series communication option modules and adapters.

These publications provide detailed information on to install, configure, and operate the 750-Series safety option modules.

Provides basic information to properly wire and ground PWM AC drives.

Provides basic information to properly wire and ground PWM AC drives with a common bus.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Provides practices for guarding against Electrostatic damage (ESD)

Provides declarations of conformity, certific ates, and other certification details.

8 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Preface

IMPORTANT

Commonly Used Tools

Installation and Service Tools

Care must be taken to be sure that tools and/or hardware components do not fall into open drive assemblies. Do not energize the drive unless all loose tools and/or hardware components have been removed from the drive assemblies and enclosure.

This list covers the tools that are needed for drive installation.

Tool Description Details

ESD-protected place of work Work surface, Floor cover, seat, and ground connections ESD-protective clothing Wrist wrap, shoes, overall clothing (coat) Multimeter Digital multimeter, capable of AC and DC voltage, continuity, resistance,

Allen socket wrench 4 mm, 5 mm Allen-socket wrench extension 254 mm (10 in.) Flat-nose screw driver 5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2 Hexalobular screw driver/bit #15, #20, #25, #40, #45 Hexagonal socket wrench 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm Combination wrench 10 mm, 17 mm Phillips® screw driver/bit

(1)

Pozid riv® Torque wrench 1...12 N•m (8.8…106 lb•in) Torque wrench 6...50 N•m (53…443 lb•in) Roll-out cart 20-750-CART1-F8

(1)

capacitance measurements, and fo rward diode bias tests. Fluke model 87 III or equivalent.

#2, 492-C #2, M3 x 7

Note: The roll-out car t is required to remove the Frame 8 and larger drive assembly from the enclosure.

(1) Phillips and Pozidriv are registered trademarks of the Phillips Screw Company.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 9

Preface

Notes:

10 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Qualified Personnel

Personal Safety

Read the General Precautions

ATTENTION: Only qualified personnel familiar with adjustable frequency AC

drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing.

Frames 1…7: Measure the DC bus voltage at the power terminal block by measuring between the +DC and -DC terminals (see Figure 88 location) or between the +DC and -DC test point sockets if equipped. Also measure between the +DC terminal or test point and the chassis, and between the -DC terminal or testpoint and the chassis. The voltage must be zero for all three measurements.

Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT sockets on the front of the power module (see Figure 92

Chapter 1

and Figure 89 for

for location).

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 11

Chapter 1 Read the General Precautions

Product Safety

ATTENTION: An incorrectly applied or installed drive can result in component

damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, a corrosive environment, or excessive surrounding air temperatures may result in malfunction of the system.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook.

ATTENTION: Configuring an analog input for 0…20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical

transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.

12 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Chapter 2

Drive

Code Type Frames

20F PowerFlex 753 1…7 20G PowerFlex 755 1…10 21G PowerFlex 755 Drive with Options 8…10

Future Use

Input

Ty p e

Code Descrip tion Frames

AC Input with Precharge,

includes DC Terminals

1…5

8…10

4 DC Input with

Precharge

5…10

A AC Input with Precharge, no DC

Ter mi na l s

6…8

(1)

(1) The DC Bus B ar kit

(20-750-DCBB1-Fx)

is available for Frames

6…7

AC input drives th at require DC bus

terminals.

Enclosure

Code Description Frames

R IP20, NEMA/UL Type Open, Frame 1 1

(1)

(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is

available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

Flange (NEMA/UL Type 4X/12 back) 2…5

G IP54, NEMA/UL Type 12 2…7

(2)

(2) Frames 2…5 are IP20, Frames 6…7 are IP00.

IP20/IP00, NEMA/UL Type Open 2…7

(3)

(3) Available as a drive with options (21G).

IP20, NEMA/UL Type 1,

600 mm (23.6 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP54, UL Type 12,

800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP54, NEMA 12,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

Standard Cabinet Color (RAL 7032)

8…10

(3)

IP20, NEMA/UL Type 1,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

CenterLine 2100 Gray (ASA49)

8…10

(3)

IP54, NEMA 12,

2500 MCC Style Cabinet and Options w/MCC

Power Bus, 800 mm (31.5 in.) Deep,

CenterLine 2100 Gray (ASA49)

8…10

T IP00, UL Open Type without Control POD 8…10

Voltage Rating

Code Voltage

C 400V AC/540V

D 480V AC/650V

E 600V AC/810V

F 690V AC/932V DC (not UL

listed)

ND Rating

400V, 50 Hz Input

Code Amps kW

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P1 2.1 0.75

–

222

–

3P5 3.5 1.5 5P0 5.0 2.2 8P7 8.7 4 011 11.5 5.5 015 15.4 7.5 022 22 11

–

030 30 15

333037 37 18.5 043 43 22 060 60 30

072 72 37

085 85 45

55 104 104 55

140 140 75

(1)

(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is

available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

170 170 90 205 205 110 260 260 132

302 302 160

7367 367 200 456 456 250 460 460 250

–––

(2)

(2) Available as a drive with options (21G ).

540 540 315 567 567 315 650 650 355 750 750 400 770 770 400 910 910 500

(2)

1K0 1040 560 1K1 1090 630 1K2 1175 710 1K4 1465 800 1K5 1480 850 1K6 1590 900

10 10

(2)

2K1 2150 1250

ND Rating

480V, 60 Hz Input

Code Amps Hp

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

2P1 2.1 1

–

222

–

3P4 3.4 2 5P0 5.0 3 8P0 8.0 5 011 11 7.5 014 14 10 022 22 15

–

027 27 20

333034 34 25 040 40 30 052 52 40

065 65 50

077 77 60

55 096 96 75

125 125 100

(1)

(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is

available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

156 156 125 186 186 150 248 248 200

302 302 250

7361 361 300 415 415 350 430 430 350

–––

(2)

(2) Available as a drive with options (21G).

485 485 400 545 545 450 617 617 500 710 710 600 740 740 650 800 800 700

(2)

960 960 800 1K0 1045 900 1K2 1135 1000 1K3 1365 1100 1K4 1420 1250 1K5 1525 1350

10 10

(2)

2K0 2070 1750

Prepare for Installation

Catalog Number Explanation

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A 0 N N N N N -LD-P3-P11…

abcde ghif1…f4 Cabinet Options (21G)

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 13

Chapter 2 Prepare for Installation

f3 f4

PowerFlex 755 w/Options (21G)

Required Selections

PowerFlex 755 w/Options (21G)

Additional Selections

ND Rating

600V, 60 Hz Input

Code Amps Hp

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

1P7 1.7 1

–

333

–

2P7 2.7 2 3P9 3.9 3 6P1 6.1 5 9P0 9 7.5 011 11 1 0

012

(1)

(1) Required for uncontrolled common DC bus appl ications. Optional

for all AC applications.

12 10

–66

017 17 1 5

333

018

(1)

18 15

–66

022 22 2 0

333

023

(1)

23 20

–66

024

(1)

24 20

027 27 2 5

444

028

(1)

28 25

–66

032 32 3 0

444

033

(1)

33 30

–66

041 41 4 0

555

042

(1)

42 40

–66

052 52 5 0

5–5

053

(1)

53 50

(2)

(2) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is

available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

063 63 6 0 077 77 7 5 09999100 125 125 125 144 144 150 192 192 200

242 242 250 289 289 300 295 295 300

–––

(3)

(3) Available as a drive with options (21G).

355 355 350 395 395 400 435 435 450 460 460 500 510 510 500 595 595 600

(3)

630 630 700 760 760 800 825 825 900 900 900 950 980 980 1000 1K1 1110 1100

10 10

(3)

1K4 1430 1400

ND Rating

690V, 50 Hz Input (not UL listed)

Code Amps kW

Frame

Enclosure Code

B, J, L, T

FGN

K, P, W, Y

012 12 7.5

–

(1)

(1) For Frames 6…7 a user installed Flange kit (20-750-FLNG4-Fx) is

available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back.

–

015 15 11 020 20 15 023 23 18.5 030 30 22 034 34 30 046 46 37 050 50 45 061 61 55 082 82 75 098 98 90 119 119 110 142 142 132 171 171 160

77212 212 200 263 263 250 265 265 250

––

(2)

(2) Available as a drive with options (21G ).

330 330 315 370 370 355 415 415 400 460 460 450 500 500 500 590 590 560

–

(2)

650 650 630 710 710 710 765 765 750 795 795 800 960 960 900 1K0 1040 1000

10 10

(2)

1K4 1400 1400

Filtering and CM Cap Configuration

(1)

(1) 480V drives must select code “A.” Jumpers are included for field

reconfiguration as desired.

Code Filtering Default CM Cap

Conne cti on

AYes Jumper

Removed

J Yes Jumper

Installed

Dynamic Braking

(1)

(1) Not available on Frames 8…10, specify Code “N.”

Code Internal Resistor

(2)

(2) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dx) sold

separately.

Internal Transistor

(3)

(3) Standard on Frames 1…5, optional on 6…7.

ANo Yes NNo No

Door Mounted HIM (Frames

8…10)

Code Opera tor

Interface

0 No Door Mounted

HIM

2 Enhanced LCD, Full Nume ric,

IP20

4 Enhanced LCD, Full Numeric, IP66 NEMA Type

4X/12

Code Option Frames Type

LD Light

Duty

8…10

System Overload

Duty Cycle

(1)

(1) Only one option of this type ma y be selected.

ND Normal

Duty

HD Heavy

Duty

Input Thermal

Magnetic

Circuit

Breaker

8…10

Power

Disconnect

(1)

Input Non-Fused

Molded

Case Disconnect

Switch

8 Only

P14 Wiring Only

Bay

8…10 Wiring Only Bay

Code Option Frames Type

P11 Input

Contactor

8 Only Contactors

(1)(2)

(1) Only one option of this type ma y be selected. (2) Contactor options are not available for systems with MCC power

bus.

P12 Output

Contacto r

L1 3% Input

Reactor

8…9

Reactors

(1)

L2 3% Output

Reactor

L3 5% Input

Reactor

8 Only

L4 5% Output

Reactor

P20 1200 Amp

Bus

8…10

MCC Power

Bus

Capacity

(1)

P22 2000 Amp

Bus

P24 3000 Amp

Bus

P30

UPS Control Bus, DC Input

w/Precharge only

8…10 UPS Control

Bus

Auxiliary

Tra nsf o rme r

(500VA available),

IP20

Cabinet

Only

8 Only

(3)

(3) Standard on all other cabinet configurations.

Auxiliary

Power

Catalog Number Explanation (continued)

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A 0 N N N N N -LD-P3-P11…

abcde ghif1…f4 Cabinet Options (21G)

14 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Wall Mount Frames 1…7

Cat No. 20G11 N D 011 AA0NNNNN

UL Type 1 - only with Debris Hood and Conduit Plate

UL Open Type/IP20 - without Debris Hood and Conduit Plate

Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Nameplate 1:

Mfd. in 2009 on Jan. 19

Series: A

Input: 3 Phase, 47-63Hz

AC Voltage Range

Amps ND (HD)

Power ND (HD)

Output: 3 Phase, 0-400 Hz

AC Voltage Range

Base Frequency (default) Continuous Amps ND (HD) 60Sec Ovld Amps ND (HD) 3 Sec Ovld Amps ND (HD)

0-400

50 Hz

342-440 432-528

0-460

60 Hz xxx xxx xxx

xxx xxx xxx

xxx xxx xxx xxx

5.5 HP (4 HP) 7.5 HP (5 HP)

N223

Serial Number: xxxxxxxx

Original Firmware: x.xxx

Made in the U.S.A. Fac1C

400V Class 480V Class

➊ ➋

Drive Nameplate 1, Wall Mount Frames 1…7

Drive Rating Cross-references

Prepare for Installation Chapter 2

➋➊

Drive Code

Input Voltage and ND Amp Rating Enclosure Code

400V AC 480V AC F G N R

20F or 20G C2P1 D2P1

2 2 2 1 20F or 20G C3P5 D3P4 20F or 20G C5P0 D5P0 20F or 20G C8P7 D8P0 20F or 20G C011 D011 20F or 20G C015 D014 20F or 20G C022 D022 20F or 20G C030 D027 3 3 3 20F or 20G C037 D034 20F or 20G C043 D040 20F or 20G C060 D052 20F or 20G C072 D065

4 4 4

20F or 20G C085 D077 5 5 20F or 20G C104 D096 6 20F or 20G C140 D125

N/A 6

20F or 20G C170 D156 20F or 20G C205 D186 20F or 20G C260 D248

20F or 20G C302 D302 7 20F or 20G C367 D361 20F or 20G C456 D415

–

Wall Mo unt Frame

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 15

Chapter 2 Prepare for Installation

Cat No. 20G11 N D 011 AA0NNNNN

UL Type 1 - only with Debris Hood and Conduit Plate

UL Open Type/IP20 - without Debris Hood and Conduit Plate

Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Nameplate 1:

Mfd. in 2009 on Jan. 19

Series: A

Input: 3 Phase, 47-63Hz

AC Voltage Range

Amps ND (HD)

Power ND (HD)

Output: 3 Phase, 0-400 Hz

AC Voltage Range

Base Frequency (default) Continuous Amps ND (HD) 60Sec Ovld Amps ND (HD) 3 Sec Ovld Amps ND (HD)

0-400

50 Hz

342-440 432-528

0-460

60 Hz xxx xxx xxx

xxx xxx xxx

xxx xxx xxx xxx

5.5 HP (4 HP) 7.5 HP (5 HP)

N223

Serial Number: xxxxxxxx

Original Firmware: x.xxx

Made in the U.S.A. Fac1C

400V Class 480V Class

➊ ➋

Drive Nameplate 1, Wall Mount Frames 1…7

➋➊

Drive Code

Input Voltage and ND Amp Rating Enclosure Code

600V AC 690V AC F G N R

20F or 20G E1P7 –

3 3 3 – 20F or 20G E2P7 20F or 20G E3P9 20F or 20G E6P1 20F or 20G E9P0 20F or 20G E011 20F or 20G E012 F012

– 6 6 20F or 20G E017 – 3 3 3 20F or 20G E018 F015

– 6 6 20F or 20G E022 – 3 3 3 20F or 20G E023 F020 – 6 6 20F or 20G E024 F023 20F or 20G E027 –

4 4 4

20F or 20G E028 F030 – 6 6 20F or 20G E032 –

4 4 4

20F or 20G E033 F034 – 6 6 20F or 20G E041 – 5 5 5 20F or 20G E042 F046

– 6 6 20F or 20G E052 – 5 – 5 20F or 20G E053 F050 6 6 20F or 20G E063 F061 20F or 20G E077 F082 20F or 20G E099 F098 20F or 20G E125 F119 20F or 20G E144 F142 20F or 20G E192 F171 7 7 20F or 20G E242 F212 20F or 20G E289 F263

Wall Moun t Frame

16 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Floor Mount Frames 8…10

Cat No: 20G1A B D 430 JN0NNNNN

CM Cap Jumpers Installed

UL Type 1 / IP20 in 600 mm deep cabinet

Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options

Nameplate 1:

MFD DATE: 2010/08/20

Series: B

Input: 3-Phase, 47-63 Hz

AC Voltage Range

Amps LD/ND/HD

Power LD/ND/HD

Auxillary Input Power: 120V//240V AC, 50/60Hz, 8.3A/4.2A, 1kVA

Output: 3-Phase, 0-400 Hz

AC Voltage Range

Base Freq. (default) Cont. Amps LD/ND/HD 60S OL Amps LD/ND/HD 3S OL Amps LD/ND/HD

0-400

50 Hz

360-440 432-528

0-460

60 Hz xxx/xxx/xxx xxx/xxx/xxx

/xxx/xxx

xxx/xxx/xxx xxx/xxx/xxx

/xxx/xxx

xxxx/xxxx/xxxx xxxx/xxxx/xxxx

315/250/200 (kW) 400/350/300 (HP)

N223

Serial Number: xxxxxxxx

Original Firmware: x.xxx

Product of U.S.A. FAC 1100

400V Class 480V Class

➊ ➋

Drive Nameplate 1, Floor Mount Frames 8…10

Drive Rating Cross-references

➋➊

Drive Code

Input Voltage and ND Amp Rating Enclosure Code

400V AC 480V AC 600V AC 690V AC B L, J P, K W, Y

20G or 21G C460 D430 E295 F265 20G or 21G C540 D485 E355 F330 20G or 21G C567 D545 E395 F370 20G or 21G C650 D617 E435 F415 20G or 21G C750 D710 E460 F460 20G or 21G C770 D740 E510 F500 20G or 21G C910 D800 E595 F590 20G or 21G C1K0 D960 E630 F650 20G or 21G C1K1 D1K0 E760 F710 20G or 21G C1K2 D1K2 E825 F765 20G or 21G C1K4 D1K3 E900 F795 20G or 21G C1K5 D1K4 E980 F960 20G or 21G C1K6 D1K5 E1K1 F1K0 20G or 21G C2K1 D2K0 E1K4 F1K4

Prepare for Installation Chapter 2

8 8 8 8

9 9 9 9

Floor Mount Frame

10 10 10 10

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 17

Chapter 2 Prepare for Installation

CE Conformity

Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm (EN) standards, referenced by the Official Journal of the European Union. PowerFlex 750-Series drives comply with the EN standards listed in this section when installed according to these installation instructions.

EU Declarations of Conformity are available online at:

www.rockwellautomation.com/products/certification/

Low Voltage Directive

• EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1: Safety requirements – Electrical, thermal and energy.

EMC Directive

• EN 61800-3 Adjustable speed electrical power drive systems – Part 3: EMC product standard including specific test methods.

General Considerations

• For EU compliance, drives must satisfy installation requirements that are related to both EN 61800-5-1 and EN 61800-3 provided in this document.

• PowerFlex 750-Series AC Drives comply with the EMC requirements of EN 61800-3 when installed according to good EMC practices and the instructions that are provided in this document. However, many factors can influence the EMC compliance of an entire machine or installation, and compliance of the drive itself does not ensure compliance of all applications.

• PowerFlex 750-Series drives are not intended to be used on public lowvoltage networks that supply domestic premises. Without additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such as supplementary line filters and enclosures to prevent interference, in addition to the installation requirements of this document.

ATTENTION: NEMA/UL Open Type and Flange Mount drives must either be installed in a supplementary enclosure or equipped with a “NEMA Type 1 Kit” to be CE-compliant with respect to protection against electrical shock.

• Requirements for supplementary mitigation that is related to specific highfrequency emission limits are provided in Tabl e 1

18 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Prepare for Installation Chapter 2

• PowerFlex 750-Series drives generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met. Consultation with the network operator and Rockwell Automation can be necessary.

ATTENTION: PowerFlex 750-Series drives produce DC current in the protective earthing conductor which can reduce the ability of RCDs (residual current-operated protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation. Where an RCD or RCM is used for protection in case of direct or indirect contact, only an RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

Frame 1 Drives

• Voltage classes up to 480V PowerFlex 750-Series Frame 1 drives can only be used on a “center grounded” supply system for altitudes up to and including 2000 m (6562 ft).

Frame 2 and Larger Drives

• Voltage classes up to 690V PowerFlex 750-Series Frame 2 and larger drives are compliant with the CE LV Directive when used on a “corner-earthed” supply system and all other common supply systems for altitudes up to and including 2000 m (6562 ft).

• When used at altitudes above 2000 m (6562 ft) up to a maximum of 4800 m (15,748 ft), PowerFlex 750-Series drives of voltage classes up to 480V cannot be powered from a “corner-earthed” supply system to maintain compliance with the CE LV Directive. Altitude derating curves are provided in the PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 19

Chapter 2 Prepare for Installation

All Drive Frames

• Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are compliant with the CE LV Directive when installed in pollution degree 1…4 environments. All other enclosure types must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive. Characteristics of the different pollution degree ratings are provided in the PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

• PowerFlex 750-Series drives produce leakage current in the protective earthing conductor that exceeds 3.5 mA AC and/or 10 mA DC. The minimum size of the protective earthing (grounding) conductor that is used in the application must comply with local safety regulations for highprotective earthing conductor current equipment.

20 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Prepare for Installation Chapter 2

Installation Requirements Related to EN 61800-3 and the EMC Directive

• The drive must be earthed (grounded) as described in Power Wiring on

page 145.

• Output power wiring to the motor must employ cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. Continuous shielding must be provided from the drive enclosure to the motor enclosure. Both ends of the motor cable shield (or conduit) must terminate with a low-impedance connection to earth.

Wall Mount Drive Frames 1…7: At the drive end of the motor cable, either a. The cable shield must be clamped to a properly installed “EMC plate”

for the drive. Kit number 20-750-EMC1-Fx. or b. The cable shield or conduit must terminate in a shielded connector that

is installed in a conduit plate or conduit box that is provided in the

“NEMA Type 1 Kit” for the drive (kit number 20-750-NEMA1-Fx).

Floor Mount Drive Frames 8 and larger: At the drive end of the motor cable, terminate the shield at the PE Grounding Bar (See page 156

• At the motor end, the motor cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box that is attached to the motor. The motor-wiring box cover must be installed and earthed.

• All control (I/O) and signal wiring to the drive must use cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. When shielded cable is used, the cable shield is terminated with a low-impedance connection to earth at only one end of the cable, preferably the end where the receiver is located. When the cable shield is terminated at the drive end, it can be terminated either by using a shielded connector with a conduit plate or conduit box, or the shield can be clamped to an “EMC plate.”

• Motor cables must be separated from control and signal wiring wherever possible.

• Maximum motor-cable length must not exceed the maximum length that is indicated in Ta ble 1 limits for the specific standard and installation environment.

• EMC cores must be applied to input power and motor cables for some models of the PowerFlex 750-Series drives as indicated in Tab le 1

• The drive must be powered from an earthed supply system such as a TN or TT system and the PE-A and PE-B jumpers in the drive must be installed (see Drive Power Jumper Configuration

• IP00 and NEMA/UL Open Type Frame 8 and higher frames must be installed in suitable supplementary EMC enclosures to achieve compliance with EN 61800-3.

for compliance with radio-frequency emission

on page 209).

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 21

Chapter 2 Prepare for Installation

Table 1 - PowerFlex 750-Series 400/480V Input Drives RF Emission Compliance and Installation Requirements

Standard / Limits

Drive Frame Catalog Number

Wall Mount Frame 1 20F11xx2P1…20F11xx015

EN61800-3 Category C1 EN61000-6-3 CISPR11 Group 1 Class B

EN61800-3 Category C2 EN61000-6-4 CISPR11 Group 1 Class A (Input Power

≤ 20 kVA)

N/A 30 m motor cable limit with each wire

looped once around an input core.

EN61800-3 Category C3 (I

≤ 100 A)

CISPR11 Group 1 Class A (Input Power > 20 kVA)

30 m motor cable limit with each wire

(1) (2)

looped once around an input core.

20G11xx2P1…20G11xx015 Wall Mount Frame 2

20F11xx2P1…20F11xx022 20G11xx2P1…20G11xx022

Wall Mount Frame 3 20F11xx030…20F11xx043 20G11xx030…20G11xx043

Wall Mount Frame 4 20F11xx060…20F11xx072 20G11xx060…20G11xx072

Wall Mount Frame 5 20F11xx085…20F11xx104 20G11xx085…20G11xx104

150 m cable limit with Schaffner FN3258-30-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m cable limit with Schaffner FN3258-55-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m cable limit with Schaffner FN3258-75-nn filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m cable limit with Schaffner FN3258-130-nn filter. Supplementary EMC enclosure is required to provide attenuation of

30 m motor cable limit with input core.

(1)

150 m motor cable limit with Schaffner FN3258-30-nn filter.

30 m motor cable limit with input core.

(1)

150 m motor cable limit with Schaffner FN3258-55-nn filter.

30 m motor cable limit with input and output cores. 150 m motor cable limit with Schaffner FN3258-75-nn filter.

30 m motor cable limit with input and output cores. 150 m motor cable limit with Schaffner FN3258-130-nn filter.

(1)

30 m motor cable limit with input core.

(1)

150 m motor cable limit with Schaffner FN3258-30-nn filter.

30 m motor cable limit with input core.

(1)

150 m motor cable limit with Schaffner FN3258-55-nn filter.

30 m motor cable limit with input and output cores. 150 m motor cable limit with Schaffner FN3258-75-nn filter.

30 m motor cable limit with input and output cores. 150 m motor cable limit with Schaffner FN3258-130-nn filter.

(1)

radiated emissions.

Wall Mount Frame 6 20F11xx140…20F11xx260 20G11xx140…20G11xx260

Wall Mount Frame 7 20F11xx302…20F11xx456 20G11xx302…20G11xx456

Floor Mount Frame 8 - AC Input 20G1Axx460…20G1Axx770 21G1Axx460…21G1Axx770

Floor Mount Frame 9 - AC Input 20G11xx910…20G11xx1K5 21G11xx910…21G11xx1K5

Floor Mount Frame 10 - AC Input 20G11xx1K6…20G11xx2K1 21G11xx1K6…21G11xx2K1

Floor Mount Frames 8…9 Common DC Input 20G14xx460…20G14xx1K5

150 m cable limit with 22-RFD323 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m cable limit with 22-RFD480 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

Compliance possible with supplementary mitigation (Consult factory)

100 m motor cable limit with Schaffner FN3359-320-nn filter.

150 m motor cable limit with 22RFD323 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

150 m motor cable limit with Schaffner FN3359-600-nn filter.

150 m motor cable limit with 22RFD480 filter. Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

Compliance possible with supplementary mitigation (Consult factory)

30 m motor cable limit with no filter. 100 m motor cable limit with Schaffner

FN3359-320-nn filter. 150 m motor cable limit with 22-

RFD323 filter.

30 m motor cable limit with no filter. 150 m motor cable limit with Schaffner

FN3359-600-nn filter. 150 m motor cable limit with 22RFD480 filter.

(3)

30 m motor cable limit

(4)

core.

30 m motor cable limit

(4)

and input core.

core

30 m motor cable limit

(4)

and input core. With door

core shielding kit installed.

30 m motor cable limit

(4)

and input core.

core

with output

(3)

with output

(3)

with output

(5)

(3)

with output

(6)

21G14xx460…21G14xx1K5 Floor Mount Frame 10 - Common

DC Input 20G14xx1K6…20G14xx2K1

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

30 m motor cable limit

(4)

core

and input core.

shielding kit installed.

(3)

with output

(6)

With door

(5)

21G14xx1K6…21G14xx2K1

More Stringent Limits Less Stringent Limits

(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-nn and 20-750-EMC2-nn. (2) To meet the C2 rating with a Dual Encoder module installed, Frame 1 drives must be installed in a supplementary EMC enclosure to attenuate radiated emissions. (3) Intended to be powered from an industrial power network that is supplied by a dedicated power transformer or generator and not from LV power lines that supply other customers. (4) EMC kit number 20-750-EMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive. (5) Door-shielding kit number 20-750-EMCDK1-F10. Kit contains shield brackets for three doors. (6) EMC kit number 20-750-CBPEMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive.

EN61800-3 Category C3 I > 100 A

N/A

(1)

N/A

30 m motor cable limit with input and output cores. 150 m motor cable limit with Schaffner FN3258-130-nn filter.

(3)

30 m motor cable limit with no filter. 100 m motor cable limit with Schaffner

FN3359-320-nn filter. 150 m motor cable limit with 22-

RFD323 filter.

(3)

30 m motor cable limit with no filter. 150 m motor cable limit with Schaffner

FN3359-600-nn filter.

(1)

150 m motor cable limit with 22RFD480 filter.

30 m motor cable limit

(4)

core.

30 m motor cable limit

(4)

and input core.

core

30 m motor cable limit

(4)

and input core. With door

core shielding kit installed.

30 m motor cable limit

(4)

and input core.

core

30 m motor cable limit

(4)

core

and input core. With door

shielding kit installed.

(3)

with output

(3)

with output

(3)

with output

(5)

(3)

with output

(6)

(3)

with output

(5)

(3)

22 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Table 2 - PowerFlex 750-Series 600/690V Input Drives RF Emission Compliance and Installation Requirements

Drive Frame Catalog Number

Wall Mount Frame 3: 600V (3 Hp and higher.)

20F11xE3P9…20F11xE022 20G11xE3P9…20G11xE022

Wall Mount Frame 4: 600V 20F11xE027…20F11xE032 20G11xE027…20G11xE032

Wall Mount Frame 5: 600V 20F11xE041…20F11xE052 20G11xE041…20G11xE052

Wall Mount Frame 6: 600/690V 20F11xx012…20F11xx144 20G11xx012…20G11xx144

Frame 7: 600/690 20F11xx192…20F11xx289 20G11xx192…20G11xx289

(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC3-nn and 20 -750-EMC4-nn.

EN61800-3 Category C1 EN61000-6-3 CISPR11 Group 1 Class B

50 m cable limit with Schaffner FN258HV-42-33 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m cable limit with Schaffner FN258HV-55-34 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m cable limit with Schaffner FN258HV-100-35 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m cable limit with Schaffner FN258HV-100-35 filter (up to 90 kW drives) or FN3359HV-250-28 filter (110 kW and larger drives).

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

50 m cable limit with Schaffner FN3359HV-400-99 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

More Stringent Limits Less Stringent Limits

EN61800-3 Category C2 EN61000-6-4 CISPR11 Group 1 Class A (Input Power

30 m motor cable limit with one input and one output core.

50 m cable limit with Schaffner FN258HV-100-35 filter (up to 90 kW drives) or FN3359HV-250-28 filter

≤ 20 kVA)

(110 kW and larger drives). Supplementary EMC enclosure is

required to provide attenuation of radiated emissions.

50 m cable limit with Schaffner FN3359HV-400-99 filter.

Supplementary EMC enclosure is required to provide attenuation of radiated emissions.

(1)

Standard / Limits

EN61800-3 Category C3 (I

≤ 100 A)

CISPR11 Group 1 Class A (Input Power > 20 kVA)

30 m motor cable limit with one input and one output core.

Prepare for Installation Chapter 2

EN61800-3 Category C3 I > 100 A

(1)

N/A

30 m motor cable limit with one input and one output core.

(1)

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 23

Chapter 2 Prepare for Installation

Access Panels, Covers, and Doors

Figure 1 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount Frame 1

Figure 2 - Enclosure Code N (IP20, NEMA/UL Open Type) Wall Mount Frames 2…5

24 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Prepare for Installation Chapter 2

Figure 3 - Enclosure Code G (IP54, NEMA/UL Type 12) Wall Mount Frames 2…5

2x: M4 X 0.7

When cover is replaced:

• Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in)

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular

• Recommended hex socket = 7 mm

Figure 4 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount Frames 6 and 7

90°

When cover is replaced:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 25

Chapter 2 Prepare for Installation

Figure 5 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount Frames 6 and 7 Access Door

When door is replaced:

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular

26 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Prepare for Installation Chapter 2

90°

Figure 6 - Floor Mount Frames 8 and Larger Cabinet Access Door (All Enclosure Types)

To release or secure door:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 27

Chapter 2 Prepare for Installation

➊

➋

➌

➎

➍

Figure 7 - Floor Mount Drive-assembly Access Panels - All Enclosure Types (IP20, NEMA/UL Type 1 Shown)

No. Description

➊ Lef t Front Conve rter Cover with Side Shiel d (AC Input Drives) ➋ Right Front Converter Cover (No Control Pod) ➌ Lef t Front Conver ter Cover with Side Shie ld (Common DC Input Drives) ➍ Right Front Converter Cover (With Control Pod) ➎ Inverter Front Cover with Side Shield (Common DC Input Drives)

When covers are replaced:

• Recommended torque = 2.8 N•m (25.0 lb•in)

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T25 Hexalobular

28 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Figure 8 - Floor Mount Cabinet Options Bay Access Door

Floor Mount Frame 8 - IP20, NEMA/UL Type 1 Floor Mount Frame 9 - IP54, NEMA 12

Prepare for Installation Chapter 2

To release or secure door:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 29

Chapter 2 Prepare for Installation

Figure 9 - Full Cabinet Options Bay Guard - Floor Mount Frame 8

To remove the full bay guard, loosen the ten M5 screws. It is not necessary to remove these screws.

When the full bay guard is replaced:

• Recommended torque = 2.8 N•m (25.0 lb•in)

• Recommended driver = 8 mm Hexagonal socket

30 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

+ 272 hidden pages

Allen-Bradley 20-750-APS, 20-750-ENETR, 20-750-DENC-1, 20-750-DNET, 20-750-PBUS Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

Preface

Introduction

Instructions in Other Languages

Additional Resources

Commonly Used Tools

Installation and Service Tools

Qualified Personnel

Personal Safety

Read the General Precautions

Product Safety

Class 1 LED Product

Prepare for Installation

CE Conformity

Low Voltage Directive

EMC Directive

General Considerations

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

Installation Requirements Related to EN 61800-3 and the EMC Directive

Access Panels, Covers, and Doors