Allen-Bradley 193-ESM-I-30A-T, 193-ESM-IG-30A-T Installation Manual

Page 1
Installation Instructions
E300 / E200 Sensing Module
(Cat 193-ESM-_ _ _-_ _ _; 592-ESM-_ _ _-_ _ _)
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants. Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.
Additional Resources:
1) Go to http://www.literature.rockwellautomation.com; 2) Go to Search. Type in publication number: 193-UM015
Features
193-ESM-_ _ _-_ _ _-C_ _
100-C Contactor Power Stabs
100-C
Contactor
Latch
100-C Contactor Coil Module (Included in Package)
T1
T2
T3
592-ESM-_ _ _-_ _ _-S_
NEMA Contactor Power Stabs
193-ESM-_ _ _-_ _ _-E3T
NEMA Contactor Mounting Foot
T3
T2
T1
T1
T2
T3
Panel Mount
Hole
Panel Mount
Hole
DIN Rail Mount
DIN Rail Release
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2
E300 Sensing Module
Features
193-ESM-_ _ _-_ _ _-P 193-ESM-VIG-30A-CT
TERMINAL BLOCK ONLY ON CATALOG NUMBER 193-ESM-VIG-30A-CT
PANEL MOUNT FEET (SOLD SEPARATELY, CATALOG NO. 140M-C-N45)
193-ESM-_ _ _-_ _ _-T
PANEL MOUNT FEET (SOLD SEPARATELY, CATALOG NO. 140M-C-N45)
Installation
DIN RAIL MOUNT
DIN RAIL MOUNT
T1
T2
T3
T3
T2
T1
2
1
3
Publication 193-IN057F-EN-P - March 2015 PN-248343 DIR 10000518533 (Version 05)
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Installation - 100-C Contactor to Coil Module
Contactor
Catalog Number
Maximum
Starter FLC
(A)
Maximum
Available Fault
Current (A)
Maximum
Voltage
(Vac)
Maximum RK5
Non-t ime Delay
Fuse Size
600
5,000
100A
90A
200A
Maximum
FLC (A)
Maximum
Available Fault
Current (A)
Maximum
Voltage (Vac)
100,000
600
5 - 7 lb-in
6
IN1
IN0
A2
R04
R03
A1
4
5
E300 Sensing Module
9 - 22 lb-in
3
3
100-C Contactor
A1
A2
1
193-EIO-CM-_ _ _
R03
A1
A1A1
Short Circuit Ratings
The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables:
Tabl e 1 Stan dard Fa ult Sh ort Ci rcuit Ratin gs pe r UL60947- 4-1 and C SA 22.2 N o. EN60947- 4-1
Sensing M odule
Catalog Number
193-ESM-___-30A-P, 193-ESM-VIG-30A-CT, 193-ESM-___-30A-T, 193-ESM-___-30A-E3T 193-ESM-___-60A-P, 193-ESM-___-60A-T, 193-ESM-___-60A-E3T
193-ESM-___-30A-C23
193-ESM-___-30A-C55 100-C30 30
193-ESM-___-60A-C55
592-ESM-___-30A-S2
592-ESM-___-60A-S2 500_-C_ 45 175A 175A
Table 4 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C and 100-D, IEC, contactors protected by fuses
Sensing Module
Catalog Number
193-ESM-__-30A-C23
193-ESM-__-30A-C55, 193-ESM-__-60A-C55
R04
Relay 0
(+) (
A2
PE
A2
-
)
------ ------ 110A 110A
------ ------ 225A 225A
100-C09 9 100-C12 12 100-C16 16 100-C23 23
100-C37 37 100-C43 43 100-C55 55 500_-A_ 18
500_-B_ 27
Contactor Catalog Number
100-C09 100-C12 100-C16 100-C23 100-C30 100-C37 100-C43 100-C55
Max. Starter FLC (A) Max. Available Fault
920 12 20 16 30 23 30 30 50 37 50 43 70 55 80
Maximum
Listed Circuit
Breaker Size
90A
200A
100A
Current (A)
100,000 600
Maximum Voltage (V) Class J or CC Fuse
Replacement Contactor
Coil Modules
193-EIO-CM-C23 193-EIO-CM-C55
Table 2 Short Circuit Ratings per EN60947-4-1
Overload Relay using
Sensing Module
Catalog Number
193-ESM-___-30A-C23, 193-ESM-___-30A-C55, 193-ESM-___-30A-E3T, 592-ESM-___-30A-S2, 193-ESM-___-60A-C55, 193-ESM-___-60A-E3T, 592-ESM-___-60A-S2, 193-ESM-___-30A-T, 193-ESM-___-60A-T 193-ESM-___-30A-P, 193-ESM-___-60A-P, 193-ESM-VIG-30A-CT
Table 3 High Fault Short Circuit Ratings using stand alone overload relays whe n protected by fuses per UL60947-4-1 and CSA 22.2 No. EN60947-4-1
Sensing M odule Catalog Number
193-ESM-___-30A-P, 193-ESM-VIG-30A-CT, 193-ESM-___-30A-T, 193-ESM-___-30A-E3T 193-ESM-___-60A-P, 193-ESM-___-60A-T, 193-ESM-___-60A-E3T
Prospective Short Circuit
Current, Ir (A)
3,000 100,000 690
30 60A
60 100A
(A)
Conditional Short Circuit
Current, Iq (A)
Class J or CC
2
7 -11 lb-in
Contactor
100-C09 . . . 100-C23 100-C30 . . . 100-C55
Maximum Voltage (V)
Fuse
Publication 193-IN057F-EN-P - March 2015 PN-248343 DIR 10000518533 (Version 05)
Page 4
Short Circuit Ratings (Continued)
193-ESM-___-30A-C23
65
25
Maximum Circuit
Protecto r Current (A)
Maximum Available Fault Current (kA)
Circuit Protec tor Catalog Number
Contactor
Catalog Number
Maximum
Starte r FLC (A)
Contactor
Catalog Number
Maximum
Starte r FLC (A)
Maximum Available
Fault Current (A)
Maximum Voltage
(Vac)
Maximum Listed
Circuit Breaker Size
100A
100,000
600
Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, Contactors protected by Fuses
Overload Relay using Sensing Module
Catalog Number
592-ESM-___-30A-S2 00 9
Tabl e 6 Hig h Faul t Shor t Circu it Rat ings usin g Bul. 140MG Ci rcui t Prote ctors per U L60947-4-1 a nd CSA 22.2 No. EN60947-4- 1
Sensing M odule Catalog Number
193-ESM-___-30A-C55
193-ESM-___-60A-C55
Tabl e 7 Hig h Faul t Shor t Circu it Rat ings usin g lis ted C ircui t Bre akers per U L60947-4- 1 and CSA 22.2 No. EN60947-4- 1
Sensing M odule Catalog Number
193-ESM-___-30A-P, 193-ESM-VIG-30A-CT, 193-ESM-___-30A-T, 193-ESM-___-30A-E3T 193-ESM-___-60A-P, 193-ESM-___-60A-T, 193-ESM-___-60A-E3T
193-ESM-___-30A-C23
193-ESM-___-30A-C55 100-C30 30
193-ESM-___-60A-C55
592-ESM-___-30A-S2 2142
592-ESM-___-60A-S2 500_-C_ 45 2142
100-C30 30 140MG-H8P-C50 50 100-C37 37 140MG-H8P-C50 50 100-C43 43 140MG-H8P-C50 50 100-C55 55 140MG-H8P-C80 80
------ ------ 1547
------ ------ 1547
100-C09 9 100-C12 12 100-C16 16 100-C23 23
100-C37 37 100-C43 43 100-C55 55 500_-A_ 18 500_-B_ 27
Table 8 Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with 100-C, IEC, contactors protected by Bul. 140U-D frame circuit breakers
Overload Relay using Sensing Module
Catalog Number
193-ESM-__-30A-C23
193-ESM-__-30A-C23
193-ESM-__-30A-C23
Fuse Coordination
The following tables illustrate the fuse coordination tested when used with contactors stated:
Table 9 Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors per EN60947-4-1
Overload Relay using Sensing Module
Catalog Number
193-ESM-___-30A-C55, 193-ESM-___-60A-C55
Table 10 Type 1 and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1
Overload Relay using Sensing Module
Catalog Number
592-ESM-___-30A-S2 0 18 592-ESM-___-30A-S2 1 27 592-ESM-___-60A-S2 2 45
Contactor size
1
245592-ESM-___-60A-S2
Contactor Catalog Number
100-C09 100-C12 100-C16 100-C23 100-C09 100-C12 100-C16 100-C23 100-C09 100-C12 100-C16 100-C23
Contactor Catalog Number
100-C09 9 20 15 100-C12 12 20 20 100-C16 16 30 30 100-C23 23 40 40 100-C30 30 50 50 100-C37 37 50 50 100-C43 43 70 70 100-C55 55 80 80
Contactor size
Max. Starter FLC (A)
180592-ESM-___-30A-S2
27592-ESM-___-30A-S2
At 480V ac At 600V ac
Max. Starter FLC (A)
9 12 16 23
9 12 16 23
9 12 16 23
Max. Starter FLC (A)
Max. Starter FLC (A)
Max. Available Fault
Current (A)
100,000
Max. Available Fault
Current (A)
65,000 480Y/277V
35,000
5,000 600Y/347V
Prospective Fault
Current, Ir (A)
1,000
3,000
Prospective Short
Circuit Current,
Ir (A)
3,000
Maximum Voltage (V)
600 ----­240 600 240 600 240 600
Minimum Enclosure
Volume (cu. in.)
1547
1547
Maximum Voltage (V) Max. Circuit Breaker
600Y/347V
Conditional Fault
Current, Iq (A)
100,000
Conditional Short
Circuit Current,
Iq (A)
100,000
Max. UL Fuse (A) R
30 30 30 30 60 100 30 50
100 200
60 100
Minimum
Enclosure Size (in.)
24x20x8 with two
hinges and two
multi-turn screw
type latches
Maximum Voltage (V)
600
Maximum Voltage (V)
600
140U-D6D3-
C30
(30 Amps)
C30
(30 Amps)
C30
(30 Amps)
J
20
Type I Class J or
CC Fuse (A)
Type I Class J
Fuse (A)
30 30 60 60
Type II Class J or CC
Fuse (A)
Type II Class J
Fuse (A)
30 30
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Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 193-IN057F-EN-P - March 2015
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
DIR 10000518533 (Version 05)
PN-248343
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