Quick Start
Original Instructions
E300 Electronic Overload Relay
Bulletins 193, 592
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that sur faces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 1
Installation Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assemble the E300 Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wire the E300 Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Establish the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E300 Configuration via Rotary Dial Addressing: . . . . . . . . . . . . . 15
E300 Configuration via the BOOTP/ DHCP Utility:. . . . . . . . 16
Downloading the Electronic Data Sheet (EDS) File:. . . . . . . . . . 17
Chapter 2
Configuration and
Communication with a Logix™
Controller
Device Configuration Using the
Diagnostic Station
Device Configuration Using the
Web Server
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Add an E300 Overload Relay to a Studio 5000™ or
RSLogix 5000 Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Add E300 Device Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Upload Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Set the Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Set the FLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Download the Project to the Logix Controller . . . . . . . . . . . . . . . 25
Use Output Tags to Control the Motor . . . . . . . . . . . . . . . . . . . . . 26
Chapter 3
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Edit Configuration Preset (Parameter 164). . . . . . . . . . . . . . . . . . . . . . 29
Edit Full Load Amps (Parameter 171). . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Chapter 4
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Enabling the E300 Relay Web Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Select the Operating Mode with ConfigPreset (Parameter 164) . . . 33
Set Motor FLA Using FLASetting (Parameter 171) . . . . . . . . . . . . . . 34
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 3
Table of Contents
Appendix A
E300 Relay Operating Mode
Summary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
4 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Preface
About This Publication
This manual describes the minimum steps required to install and configure the E300™ Electronic Overload Relay. More
detailed information about the E300 Electronic Overload Relay is available in the E300 Electronic Overload Relay User
Manual, publication
The beginning of each chapter contains the following information. Read these sections carefully before you begin work
in
each chapter:
fore You Begin
• Be
However, this section defines the minimum amount of preparation that is required before completing the current
chapter.
• What You Need
including, but not limited to, hardware and software.
• Follow These Steps
required to complete the examples.
193-UM015.
- The chapters in this quick start do not have to be completed in the order in which they appear.
- This section lists the tools that are required to complete the steps in the current chapter,
- This section illustrates the steps in the current chapter and identifies the steps that are
Terminology
Throughout this manual, we refer to the E300™ electronic overload relay as “the E300 relay”. This term is used
interchangeably with “E300 electronic overload relay”; they are synonymous.
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
E300 Electronic Overload Relay Selection Guide, publication
E300 Electronic Overload Relay User Manual, publication 193-UM015 Provides complete user information about the E300 overload relay.
DeviceLogix™ System User Manual, publication RA-UM003B Provides complete information about the DeviceLogix editor and its functions.
Industrial Automation Wiring and Grounding Guidelines, publication
Product Certifications website,
http://www.rockwellautomation.com/global/certification/overview.page
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical
documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
193-SG010 Provides product selection information about the E300 overload relay.
1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 5
Preface
Notes:
6 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
Installation
This chapter explains how to assemble the three module types of the E300 electronic overload relay, wire the relay, and
set the relay IP address.
Three modules comprise the E300 relay. All three modules are required to make a functional overload relay. You can
tomize each of the three with accessories to tailor the electronic motor overload for the exact needs of your
cus
application. Figure
Figure 1 - Sensing Module
1 through Figure 3 show the three types of E300 relay modules.
Figure 2 - Control Module
Figure 3 - Communication Module
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 7
Chapter 1
Assemble the Relay
Wire the Relay
Set the IP address
Before You Begin
Familiarize yourself with installation and wiring instructions in addition to requirements of all applicable codes, laws, and
standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
quired to be carried out by suitably trained personnel in accordance with applicable code of practice.
re
What You Need
• E300 relay control, communication, and sensing modules
• Any additional modules required (operator station, contactor, etc.)
• Wiring diagram(s)
• Thin flathead screwdriver
• Wire for I/O terminals, #12…24 AWG
• Standard industrial grade Ethernet cable
Follow These Steps
Complete the following steps to install the E300 relay. When you have finished, you will be ready to communicate with a
Logix controller, use the diagnostic station and web server to control, protect, and troubleshoot a motor.
8 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
2
3
1
Assemble the E300 Relay
Complete the following steps to assemble the E300 relay. When you have finished, you will be ready to wire and
configure the device.
IMPORTANT Ta
1. Connect the E300 relay control module to the E300 relay sensing module.
Be sure to secure this connection by pushing in the tab on the right side of the control module.
ke caution while assembling each module and add-on component. Small I/O pins can bend and/or break, which causes a
module service error once the device is configured.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 9
Chapter 1
1
3
2
2. Connect the E300 relay communication module to the E300 relay control module.
Be sure to secure this connection by pushing in the tab shown on the left side of the control module.
10 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
Sensing Module Latch
Power / PTC
Terminals
Expansion Bus Connector
Relay / Ground Fault
Terminals
Power / Input / PTC
Ter m in al s
Relay/Ground Fault Terminals
Power / Input / PTC
Ter m in al s
Expansion Bus Connector
Sensing Module Latch
3. Install the I/O connectors.
Two of the I/O connectors attach to the bottom of the control modules. The third connector attaches to the top
of th
e control module
You have completed the assembly of the E300 Overload Relay.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 11
Chapter 1
0
RESET
SELECT
ESC
REMOTE
LOCAL
Connection of an operator station
7 -11 lb•in
0.79 - 1.24 N•m
9 - 22 lb•in
1.01 - 2.48 N•m
5 - 7 lb•in
0.56 - 0.79 N•m
1
2
5
4
6
IN1
IN0
A2
A1
R04
R03
3
Connection of a contactor
4. Attach any add-on modules that you require.
12 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
R24R23
RELAY 2RELAY 1
R14R13
IN3
IN2
Additional Inputs for 193-EIO-63-_ _ _
IN0
IN1
A2
PE
A1A1
A1
R03
R04
A2
IN5
IN4
(+)
(-)
RELAY 0
S2S1
RELAY 1
R14R13
IN3
IN2
IN0
IN1
A2
A1A1
A1
R03
R04
A2
IT2
IT1
(+)
(-)
RELAY 0
193-EIOGP-_ _-_ _ _193-EIO-_ _-_ _ _
PE
Ground
Fault
PTC
Additional Inputs for 193-EIOGP-42-_ _ _
+
t
Wire the E300 Relay
Complete the device wiring according to the appropriate wiring diagrams for your application. You can wire the E300
relay in multiple ways, depending on the accessories, add-on modules, application requirements, etc. The wiring diagrams
in this section are for illustrative purposes only.
For the E300 Electronic Overload Relay to function properly and protect your motor, it needs a control voltage
(24V DC, 120V AC, 240V AC).Connect the control voltage to the device by attaching wires to the A1 (positive) and
A2 (nega
tive) terminals, which are located on the bottom of the control module of the E300 relay. Figure
configuration.
Figure 4 - Control Module Wiring
4 shows this
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 13
Chapter 1
L1
2/T1
4/T2
6/T3
M
T1
Three-Phase Direct-On-Line
Single-Phase Full-Voltage
T2
L2
E300
L1
2/T1
4/T2
6/T3
M
T1T2T3
S.C.P.D.
L2
L3
S.C.P.D.
E300
Three-phase D irect-on- Line
Single-phase Full Voltage
Three-Phase
M
L1
Output Relay 0
R03
R04
R13
R14
A1
A2
K
N
Trip Relay
2
1 3 5
2 4 6
T1 T3 T5
A1
A2
K1
Single-Phase
1 3 5
2 4 6
T1 T3 T5
M
A1
A2
K1
2
Output Relay 1 is assigned as a normally closed trip relay using
Parameter 203 (Output 1 Assignment).
The E300 overload relay typically is wired in one of two different motor connections: a three-phase, direct-on-line
(DOL), and a single-phase, full-voltage connection. Figure
Figure 5 - E300 DOL and Single-Phase Full-voltage Connections (NEMA Nomenclature)
5 shows these connections.
Figure 6 - E300 DOL and Single-Phase Full-voltage Connections (CENELEC Nomenclature)
14 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
Node Address
x100 x10 x1
Network Information
- MAC Id
- Serial Number
- Firmware Revision
Establish the IP Address
You may use one of two methods to configure the IP address for the E300 relay: configuring via the rotary dial
addressing, or by using the BOOTP/DHCP utility. After the IP address is configured, you will download and install the
Electronic Data Sheet (EDS) for RSLinx™ Classic and RSLinx Enterprise connectivity software.
E300 Configuration via Rotary Dial Addressing:
The E300 Overload Relay EtherNet/IP Communication Module has three node address selection switches that allow
you to select the last octet for the IP address 192.168.1.xxx. When you set the node address selection switches to a value
greater than 255 (excluding 888), the IP address is set to DHCP Enabled or programmed for a static IP address.
Figure 7 - E300 Relay Node Addressing
Node Address Function
1. Verify that the E300 Relay is fully powered, then turn the three dials to your selected IP address.
2. Once dials are in place, cycle power to the E300 Relay.
or example, when the left dial is set to 0, the middle is set to 0, and the right dial is set to 6, the resulting IP address is:
F
192.16
IMPORTANT A power cycle is required for any rotary dial changes to the E300 Relay to take effect.
001 - 254 Set IP Address to 192.168.1.xxx
255 - 887
889 - 999
888 Reset to factory defaults
000 Administration mode
Set IP Address via DHCP or use static IP Address
8.1.006 or 192.168.1.6.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 15
Chapter 1
E300 Configuration via the BOOTP/ DHCP Utility:
By default, the E300 relay EtherNet/IP Communication Module is DHCP Enabled. The BOOTP/DHCP utility is a
standalone program that is included when you install RSLinx Classic software.
IMPORTANT Befo
re starting the BOOTP/DHCP utility, verify the hardware MAC ID, which is printed on the front of the E300 Relay
Communication Module. The MAC ID has a format similar to: 00-0b-db-14-55- 35.
To assign an IP address to the E300 relay via the BOOTP/DHCP utility, perform the following procedure
1. Execute the BOOTP/DHCP software and choose Tool, then select Network Settings.
2. Type the subnet mask, gateway address, primary/secondary server addresses, and domain name in their respective
fields
. Click OK
3. Double-click the MAC address of the E300 module that you want to configure. It may take a few seconds for your
E300 relay to show up in the Request History.
16 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 1
4. The New Entry window appears with the Ethernet Address (MAC). Type the IP address. Select OK.
5. Cycle power to the E300 relay.
6. Once your E300 is powered up, verify that the proper IP address has been assigned, select the module in the
R
elation List panel, and click Disable BOOTP/DHCP.
After completing either one of the above methods, your E300 Electronic Overload Relay will be configured and
ected to your network. The next step to communicating with the E300 is to download its EDS file. The following
conn
steps will guide you through the process.
Downloading the Electronic Data Sheet (EDS) File:
The EDS file for the E300 relay EtherNet/IP communication module is embedded within the module. Using RSLinx™
Classic, you can install the proper EDS file for the E300 relay using the following steps:
1. Open RSLinx Classic and browse the EtherNet/IP network that has the E300 relay. It is identified with a yellow
uestion mark. Right click on the unrecognized device and select Upload EDS File from Device.
q
2. U
sing the EDS Wizard, install the embedded E300 relay EtherNet/IP Communication Module EDS file.
3. When finished, RSLinx Classic recognizes the newly reg
The yellow question mark should have disappeared.
Now your E300 relay is configured within your network.
istered E300 relay EtherNet/IP Communication Module.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 17
Chapter 1
Notes:
18 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 2
Configuration and Communication with a Logix™ Controller
You can manually add a preconfigured E300 relay offline to any Logix processor, or you can manually add a
preconfigured E300 relay online to a ControlLogix™ processor. You can perform an upload command to retain all of the
E300 relay’s configuration settings.
Before You Begin
To complete this chapter, you must have completed the requirements in Appendix 1.
What You Need
• An E300 relay that is set up and connected to a communication network
Follow These Steps
In this chapter, you will perform the following steps to set up communication between a Logix controller and the
E300 relay.
1. Add the E300 relay device profile to the project
2. Upload the configuration settings of the preprogrammed E300 relay to the project
3. Set the E300 relay operation mode
4. Set the full-load current (FLA)
5. Download the project to the Logix controller
6. Use an Output tag to control the motor
Add an E300 Overload Relay to a Studio 5000™ or RSLogix 5000 Project
Follow these steps to manually add an E300 relay and retain its configuration settings with a new or existing RSLogix
5000 or Studio 5000 project.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 19
Chapter 2
Add E300 Device Profile
1. Create a new or open an existing RSLogix 5000 or Studio 5000 project and verify that the Logix controller is
offline. Make sure that your project communication path is correct and the software is communicating with your
controller.
o
IMPORTANT T
2. Right click on the Ethernet tree of the EtherNet/IP scanner and select New Module.
choose the correct path, select RSWho which is the button next to the path’s drop down menu, and navigate to your Logix
controller. The Logix controller used for this demonstration has an IP address of 192.168.1.2.
3. Search for an E300 relay by typing E300 in the search field, select the 193-ECM-ETR Electronic Overload Relay, 2-
Port device profile, and click Create.
4. Type a Name for the E300 relay, and select OK.
The E300 device profile appears in your projects Organizer Menu under Ethernet. The next step in properly configuring
E300 Relay to your project is to upload the E300 module properties to the project.
your
20 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 2
Upload Parameters
The process of updating your new or existing project with the correct parameter settings and firmware to communicate
between your E300 relay and programmable logic controller (PLC) has become significantly easier. By using the
“Upload” button on the E300 Module Definition, you can upload the firmware revision, module types, and existing
configuration parameters into your project. The following steps show the step-by-step process to perform this action.
1. Double click on the appropriate E300 device profile. In the general display, select Change.
2. Once the Module Definition tab appears, click Upload. Select the appropriate E300 relay that is on the
E
therNet/IP network, and click OK.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 21
Chapter 2
3. If the upload is successful, a display appears indicating the success of this command. Click OK to continue.
The firmware revision, module types, and existing configuration parameters of the E300 relay are now uploaded into
your project.
Set the Operating Mode
The Operating Mode is an embedded motor control program that is used to reduce motor starter control wiring and
simplify PLC programs. You can choose from 47 different Operating Modes to accommodate the most common motor
control strategies. For more information, see Appendix
for your motor starter.
A. Follow the steps below to choose the correct Operating Mode
1. Double click on the E300 device profile. In the general dis
play, select Change to open the Module Definition
Window.
2. Click on the Motor Control Operating Mode window.
3. Using the dropdown fields, select the appropriate Control Strategy and relay settings that correspond to your
mot
or starter. When you are finished, click OK to close the Module Definition display.
22 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
4. Click Apply to add the changes to the project.
Chapter 2
IMPORTANT If you plan to use a custom DeviceLogix program in your project, be sure to check the 'Enable Custom DeviceLogix Programming'
box located next to the Control Strategy dropdown field.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 23
Chapter 2
Set the FLA
The FLA1 and FLA2 parameters are the motor's current ratings found on the motor's nameplate. These values are used
in the E300 relay thermal overload algorithm. You can adjust this parameter in the Overload Protection display and press
Apply. See Figure
Figure 8 - Overload Protection Tab
8.
While the FLA setting is the minimal adjustment to be made on this display, you can also configure the trip class and the
reset mode (manual or automatic) here.
24 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 2
Download the Project to the Logix Controller
The final procedure to applying these project and E300 relay changes is to download the updated project to the Logix
controller.
1. To download, click on the Controller Icon in the upper lef
t of your Studio 5000/Logix Designer home screen and
select Download from the dropdown menu.
2. When prompted with a warning to download the offline project to the controller, select Download
3. A pop-up appears, stating that the download is complete. Select Yes to complete the download and put the
controller back in Remote Run Mode.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 25
Chapter 2
Use Output Tags to Control the Motor
To have the Logix controller operate the motor, you need to enable a specific output tag for the appropriate Operating
Mode and start type.
Non-Reversing Start Command
Wye (Star) / Delta Start Command
Forward Start Command (Reversing Starter)
Speed 1 Start Command (2-Speed Starter)
A non-reversing starter, a wye (Star) / delta starter, the forward start command for a reversing starter, and the speed 1
start command for a two-speed starter use output tag :O.LogicDefinedPt00Data to start the motor.
26 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 2
Reverse Start Command (Reversing Starter)
Speed 2 Start Command (2-Speed Starter)
The reverse start command for a reversing starter and the speed 2 start command for a two-speed starter will use output
tag:O.LogicDefinedPt01Data to start the motor.
• Overload Start Command
The start command for an E300 overload relay that is in an Overload based Operating Mode use output tag
.Pt00Data, :O.Pt01Data, or :O.Pt02Data to start the motor. This depends on which output relay was wired to
:O
contactor coil.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 27
Chapter 2
Notes:
28 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 3
Device Configuration Using the Diagnostic Station
The E300 Electronic Overload Relay supports a Diagnostic Station on the E300 Expansion Bus (requires Control
Module firmware v3.000 and higher). The Diagnostic Station allows you to view any E300 relay parameter and edit any
configuration parameter. This chapter explains how to use the navigation keys on the Diagnostic Station to view a
parameter and edit the minimum required configuration parameters.
Before You Begin
Before you use the diagnostic station, you must first have completed the installation explained in Chapter 1.
What You Need
• E300 relay with diagnostic station that is connected to an E300 expansion bus
Follow These Steps
The E300 Diagnostic Station allows you to edit configuration parameters by using a group menu system or by a linear
list. At a minimum you must configure ConfigPreset (Parameter 164) and FLASetting (Parameter 171) to make the
E300 function properly. To start the navigation menu, press the key. You are prompted to view parameters by
groups or parameters in a linear list.
Edit Configuration Preset (Parameter 164)
1. Choose a navigation method and display ConfigPreset (Parameter 164)
2. Press the key to modify the value.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 29
Chapter 3
3. Use the or keys to select the appropriate Operating Mode. See Appendix A for a description of the
available Operating Modes.
4. P
ress
the modification and restore the previous value.
5. P
ress
to save the chosen preset configuration values for the chosen Operating Mode or press to cancel
to return to the navigation menu.
Edit Full Load Amps (Parameter 171)
1. Choose a navigation method and display FLASetting (Parameter 171).
2. Press the key to modify the value.
3. Use the
button to advance the cursor one position to the right. Use the up UP or DOWN keys to select the appropriate
digi
t. Continue this process until the final value has be configured.
or keys to select the new value for the digit on the left side of the of the value. Press the SEL
4. Press
5. Press
to save the new value or press to cancel the modification and restore the previous value.
to return to the navigation menu.
30 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 4
Enable the E300 relay
Web Server
Select the Operating
Mode Using ConfigPreset
(Parameter 164)
Configure FLASetting
(Parameter 171)
Device Configuration Using the Web Server
In order to make changes to your E300 relay via the Web Server, it needs to be enabled. In Administrative Mode, you can
change any configuration parameter of the E300 relay including permanently enabling the embedded web server. This
chapter explains how to put the E300 relay into Administrative Mode to edit the minimum required parameters
ConfigPreset (Parameter 164) and FLASetting (Parameter 171) using the E300 Web Server.
Before You Begin
Before you can configure the E300 relay via the web server, you must first have completed the configuration explained in
Chapter
1.
What You Need
• E300 relay that has been configured with an IP address and is connected to a network
Follow These Steps
Complete the following steps to configure the E300 relay via the web server. When you have finished, you will have
configured the minimum required parameters for the E300 relay.
Enabling the E300 Relay Web Server
1. Enter Administrative Mode by turning the rotary dials on the E300 relay communication module to 000 and cycle
power on the E300 relay.
2. Using a personal computer, open a web browser and type the IP address of the E300 relay.
3. To permanently enable the E300 Web Server, navigate to Administrative Settings->Network Configuration.
4. When you are prompted for a user name and password, enter "Administrator" for the user name, and enter the
appropri
ate password.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 31
Chapter 4
The default password is <blank> for an E300 EtherNet/IP Communication Module with v1.003 firmware. For all
other firmware revisions, the default password is the serial number of the E300 EtherNet/IP Communication
Module. You can find the serial number under the front sliding panel of the communication module
5. If your E300 relay has an EtherNet/IP Module with firmware revision v1.001 - v1.007, proceed to step 6.
If your E300 relay has an EtherNet/IP Module with firmware revision v1.008 and higher you will be required to
immediately change the password to any value except the serial number.
6. Enable the Web Server Control (under the Network Configuration tab) and press Apply Changes.
32 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Select the Operating Mode with ConfigPreset (Parameter 164)
Follow the steps below to select the Operating Mode for the E300 relay.
1. Navigate to Parameters->Command and press the Edit button.
Chapter 4
2. Click the down arrow on the pull-down box for ConfigPreset (Parameter 164) to select the appropriate Operating
Mode for the motor starter.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 33
Chapter 4
3. Click Apply to download the new parameter value to the device.
4. A confirmation window appears. Press OK.
Set Motor FLA Using FLASetting (Parameter 171)
Use the following steps to edit the motor FLA setting using the web interface of the E300 relay EtherNet/IP
Communication Module.
1. Select the Overload Setup parameter group that contains the parameter FLASetting (Parameter 171), then click
he Edit button.
t
34 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Chapter 4
2. Enter the motor FLA in FLASetting (Parameter 171). Click on Apply to apply this change to the E300 relay.
3. A confirmation window appears. Press OK.
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 35
Chapter 4
Notes:
36 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Appendix A
E300 Relay Operating Mode Summary
This section summarizes the preset configurations for the various E300 relay Operating Modes that can be selected using
the ConfigPreset (Parameter 164) command.
Detailed information about the E300 relay Operating Modes is found in Chapter 5 of the E300 Electronic Overload
lay User Manual, publication
Re
The default Operating Mode is (2) - Network Overload. The four most common Operating Modes are:
• (2) - Network Overload
• (4) - Network Non-Reversing Starter
• (11)
- Network & Operator Station Non-Reversing Starter
• (16) - Network & Local I/O 2-Wire Control Non-Reversing Starter
Table 1 - E300 Relay Preset Configurations (Parameter 164)
Value Enumeration
0 Ready No operation
1 Fac tor yD efau lts Set all parameters to their default setting
2 NetO verload Network Overload A controller is the control source for a traditional overload relay with a trip contact
3 NetNonRev2Wire Network Non-reversing A controller is the control source for a non-reversing starter that has a maintained signal
4 NetNonRevFB2Wire Network Non-reversing
5 NetRev2Wire Network Reversing A controller is the control source for a reversing starter that has a maintained signal
6 NetRevFB2Wire Net work Reversing
7 NetOpWyeDelta2W Network Wye/ Delta Open Transition
8 NetClWyeDelta2W Network Wye/ Delta Closed Transition
9 Net2Speed2Wire Network 2-Speed A controller is the control source for a 2-Speed starter that has a maintained signal
10 Net2SpeedFB2Wire Network 2-Speed
11 NetOSNonRev3Wir
12 NetOSNonRevFB3W
13 NetOSRev3Wire
14 NetOSOpWyeDel3W
15 NetOS2Speed3Wir
Control
Sou
Network &
erator
Op
Station
Network &
erator
Op
Station
Network &
Operator
Station
Network &
erator
Op
Station
Network &
erator
Op
Station
193-UM015.
Operating Mode
Starter Type Control Option
rce
Non-reversing
Non-reversing
Reversing
Wye/D elta Open Transition
2-Speed
With Feedback
otection
Pr
With Feedback
ection
Prot
With Feedback
ection
Prot
With Feedback
Protection
Description
A controller is the control source for a non-reversing starter that has a maintained signal, and
the E300 relay will trip if the contactor auxiliary is not closed
A controller is the control source for a reversing star ter that has a maintained signal, and the
E300 relay will trip if the contactor auxiliary is not closed
A controller is the control source for a Wye/Delta starter that has a maintained signal and has
ransition
an open t
A controller is the control source for a Wye/Delta starter that has a maintained signal and has a
transition
closed
A controller is the control source for a 2-Speed starter that has a maintained signal, and the
E300 relay will trip if the contactor auxiliary is not closed
A controller that has a maintained signal and an Operator Station with momentar y control
buttons are the control sources for a non-reversing starter
A controller that has a maintained signal and an Operator Station with momentar y control
buttons are the control sources for a non-reversing starter, and the E300 relay will trip if the
contactor auxiliary is not closed
A controller that has a maintained signal and an Operator Station with momentar y control
buttons are the control sources for a reversing starter
A controller that has a maintained signal and an Operator Station with momentar y control
buttons are the control sources for a Wye/Delta starter that has an open transition
A controller that has a maintained signal and an Operator Station with momentar y control
buttons are the control sources for a 2-speed starter
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 37
Appendix A
Table 1 - E300 Relay Preset Configurations (Parameter 164)
Operating Mode
Value Enumeration
16 NetLIONonRev2Wir
17 NetLIONonRevFB2W
18 NetLIONonRev3Wir
19 NetLIONonRevFB3W
20 NetLIORev2Wire
21 NetLIORev3Wire
22 NetLIOOpWyeDel2W
23 NetLIOClWyeDel2W
24 NetLIO2Speed2Wir
25 NetLIO2Speed3Wir
26 OSOverload
27 OSNonRev3Wire
28 OSNonRe vFB3Wire
29 OSRev3Wire
30 OSRevFB3Wire
31 OSOpWyeDel3W
32 OSClWyeDelta3W
33 OS2Speed3Wire
34 OS2SpeedFB3Wire
35 LIOOverload Local I/O Overload
36 LIONonRev2Wire Local I/O Non-reversing 2 Wire Control A maintained selector switch is the control source for a non-reversing starter
37 LIONonRevFB2Wire Local I/O Non-reversing
38 LIONonRev3Wire Local I/O Non-reversing 3 Wire Control Two momentary push buttons are the control sources for a non-reversing starter
LIONonRevFB3Wire Local I /O Non-reversing
39
40 LIORev2Wire Loc al I/O Reversing 2 Wire Control A maintained selector switch is the control source for a reversing starter
41 LIORevFB2Wire Local I/O Reversing
42 LIORev3Wire Loc al I/O Reversing 3 Wire Control Three momentary push buttons are the control sources for a reversing starter
43 LIOOpWyeDelta2W Loca l I/O Wye/D elta
Control
Source
Network &
Local I /O
Network &
al I/O
Loc
Network &
al I/O
Loc
Network &
al I/O
Loc
Network &
Local I /O
Network &
al I/O
Loc
Network &
al I/O
Loc
Network &
Local I /O
Network &
al I/O
Loc
Network &
al I/O
Loc
Operator
Station
Operator
ion
Stat
Operator
ion
Stat
Operator
Station
Operator
ion
Stat
Operator
ion
Stat
Operator
Station
Operator
ion
Stat
Operator
ion
Stat
Starter Type Control Option
Non-reversing 2 Wire Control
Non-reversing
Non-reversing 3 Wire Control
Non-reversing
Reversing 2 Wire Control
Reversing 3 Wire Control
Wye/D elta
Wye/D elta
2-Speed 2 Wire Control
2-Speed 3 Wire Control
Overload
Non-reversing
Non-reversing
Reversing
Reversing
Wye/D elta Open Transition
Wye/D elta Closed Transition
2-Speed
2-Speed
2 Wire Cont rol with
Feedback Protection
3 Wire Cont rol with
Feedback Protection
2 Wire Cont rol with
Open Transition
2 Wire Cont rol with
Closed Transition
With Feedback
Protection
With Feedback
Protection
With Feedback
Protection
2 Wire Cont rol with
e
edback Protection
F
3 Wire Cont rol with
Feedback Protection
2 Wire Cont rol with
e
edback Protection
F
2 Wire Cont rol with
ansition
Open Tr
A controller that has a maintained signal and a maintained selector switch are the control
sources for a non-reversing starter
A controller that has a maintained signal and a maintained selector switch are the control
sources for a non-reversing starter, and the E300 relay will trip if the contactor auxiliar y is not
closed of the contactor
A controller that has a maintained signal and two momentary push buttons are the control
sources for a non-reversing starter
A controller that has a maintained signal and two momentary push buttons are the control
sources for a non-reversing starter, and the E300 relay will trip if the contactor auxiliar y is not
closed of the contactor
A controller that has a maintained signal and a maintained selector switch are the control
sources for a reversing starter
A controller that has a maintained signal and three momentary push buttons are the control
sources for a reversing starter
A controller that has a maintained signal and a maintained selector switch are the control
sources for a wye/delta starter with an open transition
A controller that has a maintained signal and a maintained selector switch are the control
sources for a wye/delta starter with a closed transition
A controller that has a maintained signal and a maintained selector switch are the control
sources for a 2-speed starter
A controller that has a maintained signal and three momentary push buttons are the control
sources for a 2-speed starter
An Operator Station with a momentary trip reset button is the control source for a traditional
overload relay with a trip contact
An Operator Station with momentary control buttons is the control source for a non-reversing
starter
An Operator Station with momentary control buttons is the control source for a non-reversing
starter, and the E300 relay will trip if the contactor auxiliary is not closed of the contactor
An Operator Station with momentary control buttons is the control source for a reversing
starter
An Operator Station with momentary control buttons is the control source for a reversing
starter, and the E300 relay will trip if the contactor auxiliary is not closed
An Operator Station with momentary control buttons is the control source for a wye/delta
starter with an open transition
An Operator Station with momentary control buttons is the control source for a wye/delta
starter with a closed transition
An Operator Station with momentary control buttons is the control source for a 2-speed
starter
An Operator Station with momentary control buttons is the control source for a 2-speed
starter, and the E300 relay will trip if the contactor auxiliary is not closed
A momentary push button for a trip reset is the control source for a traditional overload relay
with a trip contact
A maintained selector switch is the control sources for a non-reversing starter, and the E300
relay will trip if the contactor auxiliary is not closed of the contactor
Three momentary push buttons are the control sources for a non-reversing starter, and the
E300 relay will trip if the contactor auxiliary is not closed of the contactor
A maintained selector switch is the control source for a reversing starter, and the E300 relay
will trip if the contactor auxiliary is not closed of the contactor
A selector switch is the control source for a wye/delta starter with an open transition
Description
38 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Appendix A
Table 1 - E300 Relay Preset Configurations (Parameter 164)
Operating Mode
Value Enumeration
44 LIOClWyeDelta2W Local I/O Wye /Delta
45 LIOOpWyeDelta3W Loca l I/O Wye/D elta
46 LIO2Speed2Wire Local I/O 2-Speed 2 Wire Control A maintained selector switch is the control source for a 2-speed starter
47 LIO2SpeedFB2Wire Local I/O 2-Speed
48 LIO2Speed3Wire Local I/O 2-Speed 3 Wire Control Three momentary push buttons are the control sources for a 2-speed starter
49 CustomO verload Custo m Overload
50 CustomNon Rev Custom Non-reversing
51 CustomReverser Custo m Reversing A custom DeviceLogix program can be used to control the E300 relay for a reversing st arter
52 CustomWyeDelta Custo m Wye/D elta A custom DeviceLogix program can be used to control the E300 relay for a wye/delta starter
53 Custo m2Speed Custom 2-Speed Starter A custom DeviceLogix program can be used to control the E300 relay for a 2-speed starter
54 Cus tomMoni tor Cu stom Monitor The E300 relay can be used as a monitoring devic
Control
Source
Starter Type Control Option
2 Wire Cont rol with
Closed Transition
3 Wire Cont rol with
ansition
Open Tr
2 Wire Cont rol with
e
edback Protection
F
A selector switch is the control source for a wye/delta starter with a closed transitions
Two momentary push buttons are the control sources for a wye/delta starter with an open
transitions
A maintained selector switch is the control source for a 2-speed starter, and the E300 relay will
trip if the contactor auxiliar y is not closed of the contactor
A custom DeviceLogix program can be used to control the E300 relay with an Overload
ng mode
operati
A custom DeviceLogix program can be used to control the E300 relay for a non-reversing
er
start
Description
e
, and all protections can be disabled
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 39
Appendix A
Notes:
40 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
Index
A
add-on profile 19
administrative mode 27
AOP 19
Assembly 7
assembly
communication module to
control module 10
control module to sensing
module 9
B
BOOTP/DHCP 15
C
communication
logix controller 19
communication module 8
communication module to control module assembly 10
configuration
BOOTP/DHCP utility 15
rotary dial addressing 15
control module 7
control module to sensing module assembly 9
D
diagnostic station 25
downloading
EDS file 17
project settings 24
E
editing parameters 28
EDS file 17
enabling the web server 27
F
fla 23
full-load current setting 23
I
I/O connectors 11
installation
i/o connectors 11
IP address 15
L
logix controller 19
M
module
assembling 7, 8
communication 8
control 7
sensing 7
O
operating mode 22, 28, 31
P
parameter 164 28
project settings 24
R
rotary dial addressing 15
RSLogix 5000 19
S
sensing module 7
studio 5000 19
T
terminology 5
U
user name 27
W
web server
editing parameters 28
enabling 27
wiring 13
control module 13
E300 DOL and single-phase
connections 14
Rockwell Automation Publication 193-QR004B-EN-P - January 2017 41
Index
Notes:
42 Rockwell Automation Publication 193-QR004B-EN-P - January 2017
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Publication 193-QR004B-EN-P - January 2017
Supersedes Publication 193-QR004A-EN-P October 2016 Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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