Allen-Bradley 1760-OW2, 1760-L12, 1760-L18, 1760-L20, 1760-IA12XOW6I Product Manual

...
Pico™ Controller
Bulletin 1760
Getting Results
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures.
Table of Contents
Preface
Pico Controller
Drawing a Circuit with Pico
Who Should Use this Manual. . . . . . . . . . . . . . . . . . . Preface-i
Purpose of This Manual. . . . . . . . . . . . . . . . . . . . . . . Preface-ii
Common Techniques Used in this Manual . . . . . . . . . Preface-ii
Rockwell Automation Support . . . . . . . . . . . . . . . . . Preface-iii
Chapter 1
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Simply Pico. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Mount Pico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Connect Pico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Pico Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Chapter 2
Operation of Pico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Set the Menu Language . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Set the Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Choose Pico Operating Mode . . . . . . . . . . . . . . . . . . . . . . 2-4
Pico Circuit Diagram Elements. . . . . . . . . . . . . . . . . . . . . . 2-5
Example: Creating a Circuit Diagram . . . . . . . . . . . . . . . . . 2-9
Function Relay Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Example: Use a Function Relay . . . . . . . . . . . . . . . . . . . . . 2-20
Basic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Pico Interface Socket
Specifications
Chapter 3
Appendix A
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Product Selection Table. . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Index
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Table of Contents ii
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Preface
Read this preface to familiarize yourself with the rest of the manual. It provides information concerning:
who should use this manual
the purpose of this manual
related documentation
conventions used in this manual
Rockwell Automation support
Who Should Use this Manual
Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use Pico controllers.
You should have a basic understanding of electrical circuitry and familiarity with relay logic. If you do not, obtain the proper training before using this product.
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Preface ii
Purpose of This Manual
This manual provides a basic overview of Pico and an introduction to Pico programming. For a more detailed description of how to install and use your Pico Controller, refer to publication 1760-UM001, Pico Controller User Manual.
Related Documentation
The following documents contain additional information concerning Rockwell Automation products. To obtain a copy, contact your local Rockwell Automation office or distributor.
For Read this Document Document Number
A more detailed description of how to install and use your Pico controller.
In-depth information on grounding and wiring Allen-Bradley programmable controllers
A description of important differences between solid-state programmable controller products and hard-wired electromechanical devices
Pico Controller User Manual 1760-UM001
Allen-Bradley Programmable Controller Grounding and Wiring Guidelines
Application Considerations for Solid-State Controls
1770-4.1
SGI-1.1
An article on wire sizes and types for grounding electrical equipment National Electrical Code - Published by the National Fire
Protection Association of Boston, MA.
A complete listing of current documentation, including ordering instructions. Also indicates whether the documents are available on CD-ROM or in multi-languages.
A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation
Common Techniques Used in this Manual
The following conventions are used throughout this manual:
Bulleted lists such as this one provide information, not
Allen-Bradley Publication Index SD499
AG-7.1
Glossary
procedural steps.
Numbered lists provide sequential steps or hierarchical information.
Italic type is used for emphasis.
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Preface iii
Rockwell Automation Support
Rockwell Automation offers support services worldwide, with over 75 Sales/Support Offices, 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone, plus Rockwell Automation representatives in every major country in the world.
Local Product Support
Contact your local Rockwell Automation representative for:
sales and order support
product technical training
warranty support
support service agreements
Technical Product Assistance
If you need to contact Rockwell Automation for technical assistance, please review the Troubleshooting chapter in the Pico Controller User Manual first. Then call your local Rockwell Automation representative.
You can also contact Rockwell Automation Technical Support. To reach our Technical Support, go to the following website to find the support site for your region.
http://support.automation.rockwell.com/contactinformation/
Your Questions or Comments on this Manual
If you find a problem with this manual, or you have any suggestions for how this manual could be made more useful to you, please contact us at the address below:
Rockwell Automation Control and Information Group Technical Communication, Dept. A602V P.O. Box 2086 Milwaukee, WI 53201-2086
or visit our internet page at: http://www.ab.com/pico or http://www.rockwellautomation.com
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Preface iv
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Safety Information
Pico Controller
ATTENTION
Electrical Shock Hazard
The electrical installation and commissioning work must only be carried out by suitably qualified personnel.
Do not work on the device when the power is turned on.
Observe the relevant safety regulations:
Turn off the power
Make sure that the device cannot be powered on
again inadvertently
Check to make sure that no dangerous voltages are present before working on the device
Chapter
1
Simply Pico
Clever Switching and Controlling
Pico is a compact, user-friendly and low-cost controller for simple control applications. Applications range from building and domestic automation to machine and plant control. Pico has built-in user-friendly operating elements and an LCD display.
Connect Pico and draw a circuit diagram on the display by pressing the buttons on the device. Pico works with make contacts, break contacts, and relays.
Enter a circuit diagram in Pico just like it is sketched on paper. Pico has basic and advanced functions for relays, time switches and contactors, among other functions. Make changes to the circuit by pressing the buttons on the device. Time consuming rewiring is not necessary.
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1-2 Pico Controller
Applications Everywhere
Building and domestic automation, controllers for lighting, doors, window shutters
Control ventilators, rotating doors, greenhouses, exterior lighting, window controllers, shop display lighting
Create controllers for temperature, ventilation and brightness levels
Control machines and plant, presses, conveyor belts, oscillating conveyors, sorters, pumps
Overview of Pico
7
8
7
8
8
Item Description
1 Incoming Power
1
D
2
e
l
A
lt
3 4
E
s
c
O
D
e
l
A
lt
E
s
c
O
k
k
5
6
5
3
5
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2 Inputs
3 Power/Run LED
4 Keypad
5 Socket for memory module or PC interface cable
6 Outputs
7 LCD display
8 Write-On Surface
Pico Controller 1-3
Mount Pico
Mount on DIN Rail
1
1. Hook Pico to the top edge of the DIN rail and rotate into place while pressing down slightly as shown by the arrow.
2. Pico will clip into place and is secured by the built-in spring mechanism.
Mount on a Mounting Plate
2
Pico can be screwed to a mounting plate with the three or four feet which are included.
Click
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1-4 Pico Controller
Connect Pico
Pico Inputs1760-L12BBB-xx, 1760-L12BWB-xx and 1760-L12DWD-xx
BWB
I6
15.6 V
1 8 V
0 4 V
10 V
I7 I8
BWB:
= 24 V
U
e
(20.4 - 28.8 V)
= 80 mA
I
e
DWD:
= 12 V
U
e
(10.2 - 15.6 V)
= 140 mA
I
e
BWB: +24 V DWD: +12 V
0 V
> 1 A
5 - 7 lb-in
3.5 mm
BWB: +24 V DWD: +12 V
+.. V
COM
28.8 V
1 15 V
0 5 V
l1I2I3
l = 3.3 mA/24 V I7, I8 = 2.2 mA/24 V
I4 I5
Pico Inputs 1760-L12AWA-xx and 1760-L12NWA-xx
l = 3.3 mA/12 V I7, I8 = 1.1 mA/12 V
l7, l8
~
0 V
5 V
0 V
0
510
DWD
+10 V
5-7 lb-in.
L1
L2
>1A
Ue = 120/240 V 50/60 Hz (90 to 264V) le = 40 mA 120V
20 mA 240V
3.5 mm
264V
1 79V
0 40V
L2
L1
l1
I3
I2
l1–I6 = 0.5 mA 240 V l1–I6 = 0.25 mA 120 V I7, I8 l = 6 mA 240 V l = 4 mA 120V
I4 I5
I6
I7 I8
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Pico Controller 1-5
Pico Outputs 1760-L12AWA-xx, 1760-L12BWB-xx, 1760-L12DWD-xx, 1760-L12BBB-xx and 1760-L12NWA-xx
10 000 000
0 V , N
8 A / B 16
L1, L2, L3 (120/240 V ) + 24 V
1
2
Q1
1
2
2
1
Q3 Q4
Q2
2
1
R
24 V 8 A 120 V 8 A 240 V 8 A
1000 W
10 x 58 W
L
2 A 2 A 2 A
25.000
Pico Inputs 1760-L18BWB-EX and 1760-L18BWB-EXND
I1–I6, I9–I12 = 3.3 mA
28.8 V
Input 24 V
24 V I7, I8 = 2.2 mA 24 V
I4 I5
l7, I8
I6
I7 I8
10 V
z
0V
+10 V
5V
0V
0
10
5
I9
I10
I11 I12
5–7 lb-in
+24 V
> 1 A
Ue = 24 V (20.4–28.8 V )
= 140 mA
I
e
3.5 mm
1 15 V
0 5 V
0V
COM
+24 V
24 V
l1I2I3
-
G '1D %
B
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1-6 Pico Controller
Pico Inputs 1760-L18AWA-xx and 1760-L18NWA-xx
L1
L2
> 1 A
Ue = 120/240 V 50/60 Hz (85–264 V) le = 70 mA 120 V
35 mA 240 V
5-7 lb-in.
3.5 mm
L1
100/240 V Input 100/240 V
Pico Outputs 1760-L18xxx
0 V , N
< 10 000 000
12 2 2 2 2 2
Q1
Q2
1
1
264 V
1 > 79 V
0 < 40 V
l1
L2
1
l1–I6, I9 –I12 = 0.5 mA 240 V l1–I6, I9 –I12 = 0.25 mA 120 V I7, I8 l = 6 mA 240 V l = 4 mA 120 V
I4 I5
I3
I2
1
1
Q6Q5Q4Q3
I7 I8
I9
I10
24 V 120 V 8 A 240 V 8A
10 x 58 W
I11 I12
R
1000 W
8A
2A 2A 2A
< 25.000
I6
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8 A / B 16
L1, L2, L3 (120/240 V ) + 24 V
Pico Inputs 1760-L20xxx
L011
L012
F1
+...V
DC : +24 V
DA : +12 V
0 V l1 I2 I7
Pico Outputs 1760-L20xxx
Pico Controller 1-7
+24 V 0 V Q1 Q2 Q3Q4Q5Q6Q7
F 10 A
0 V H
f 2.5 A
(20.4 – 28.8 V H)
Pico Inputs 1760-IB12XOB8
28.8 V
1 15 V
0 5 V
+24 V
0V
> 1 A
R1R12 = 3.3 mA; 24 V
Q
+ 24 V H
Q
R
24 V H
0.5 A
Q8
0.5 A
5 W/24 V
R10R9R8R7R6R5R4R3R2R1NC NC
R11
R12 +24V
Input 24 V 24 V
5–7 lb-in
COM
Ue = 24 V (20.4 –28.8 V )
= 140 mA
I
e
3.5 mm
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1-8 Pico Controller
Pico Outputs 1760-IB12XOB8
S1 S2 S3 S4 S5 S6 S7 S8
0V
R
24V 0.5A 0.5A
5W/24V
2.5A
(20.4-28.8V dc )
+24V dc
+ 24V dc
COM
Pico Inputs 1760-IA12XOW6I and 1760-IB12XOW6I
1
1
1
S6S5S4S3
0 V , N
10 000 000
12 2 2 2 2 2
S1
S2
1
1
10A
R
24 V 120 V 8 A 240 V 8 A
1000 W
10 x 58 W
8A
2A 2A 2A
25.000
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< 8 A / B 16
L1, L2, L3 (120/240 V)
+ 24 V
Pico Outputs 1760-IA12XOW6I and 1760-IB12XOW6I
Pico Controller 1-9
12 2 2 2 2 2
1
S1
10 000 000
0 V , N
< 8 A / B 16
L1, L2, L3 (120/240 V)
+ 24 V
S2
Pico Outputs 1760-OW8
1
1
1
1
S6S5S4S3
R
24 V 120 V 8 A 240 V 8 A
1000 W
10 x 58 W
8A
2A 2A 2A
25.000
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1-10 Pico Controller
Pico Operating Principle
Pico Operating Buttons
Del
Esc
Alt
Button Function
Del Delete object in the circuit diagram
Alt Special functions in the circuit diagram
Cursor Buttons
Ok
Ok Next menu level, store your entry
Esc Previous menu level, cancel your entry
Move cursor
Select menu item
Choose contact numbers, values, times, etc.
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Move Through Menus to Choose Values
Press To
Show system menu (press both keys at the same time).
Pico Controller 1-11
Del
and
Alt
Ok
Cancel your entry since the last Ok.
Esc
12-Point Status Display
Go to next menu level.
Select menu item.
Store your entry.
Change menu item.
Change value.
Change position.
Inputs
Outputs
I12345678
MO
12:50
Q1234 RUN
On/ Off
Weekday
Time
RUN/STOP mode
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1-12 Pico Controller
18-Point and 20-Point Status Display
Inputs
Retention Enabled
Day, Time
Outputs
Menu Display
Current choice blinks in the Pico menu
1...5..8....
IP
RE
MO 02:00 ST
.2..5..8 RUN
Inputs 1, 5, 8 ON Outputs 2, 5, 8 ON
PROGRAM...
RUN...
PARAMETER
SET CLOCK..
Main menu with and without password enabled
Debounce Enabled/P-Buttons Enabled
Start-up Mode
Mode
PASSWORD..
RUN...
PARAMETER
SET CLOCK..
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