Allen-Bradley 1738-OB8EM12, 1738-OB4EM8, 1738-OB8EM8, 1738-OB4EM12, 1738-OB2EM12 Installation Instructions Manual

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Installation Instructions
s
ArmorPoint 24V dc Output Modules, Series A
(Cat. No. 1738-OB8EM12, -OB8EM8, -OB4EM12, -OB4EM8,
-OB2EM12, -OB2EPM12, -OV4EM12)
The ArmorPoint™ I/O family (Cat. no. 1738) consists of modular I/O modules. The sealed IP67 housing of these modules requires no enclosure. (Note that environmental requirements other than IP67 may require an additional appropriate housing.) I/O connectors are sealed M8 (pico) or M12 (micro) styles. The mounting base ships with the module. The 1738-OB8EM12 and 1738-OB8EM8 modules are shown below.
1738-OB8EM12
Connector M12-A
Connector M12-C
1738-OB8EM8
Connector M8-A
Connector M8-C
Connector M8-E
Connector M8-G
0
1
0
2
4
6
1738-OB8EM12/A
24V dc Out
2
3
4
5
1738-OB8EM8/A
24V dc 0.5Amp
MOD
1
3
5
7
Connector M12-B
NET
0 1
2 3
6
4 5
7
6 7
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Out
LED Indicators
Connector M12-D
Connector M8-B
MOD
NET
0
Connector M8-D
1 2
3 4 5
6 7
LED Indicator
Connector M8-F
Connector M8-G
43684
Allen-Bradley Replacements
1 Publication 1738-IN001A-EN-E - June 2004
2 ArmorPoint 24V dc Output Modules, Series A
SHOCK HAZARD
.
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, proper ty damage, or economic loss.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
ATTENTION
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence
Labels may be located on or inside the equipment to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be located on or inside the equipment to alert people that surfaces may be dangerous temperatures.
Publication 1738-IN001A-EN-E - June 2004
ArmorPoint 24V dc Output Modules, Series A 3
ATTENTION
Environment and Enclosure
This equipment is intended for use in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Grou p 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as "enclosed" equipment. It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications.
NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, se e the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment.
Allen-Bradley Replacements
Publication 1738-IN001A-EN-E - June 2004
4 ArmorPoint 24V dc Output Modules, Series A
1.9 in.
2.0 in.
0.87 in.
2.0 in.
0.87 in.
2.0 in.
Mount the I/O Base
ATTENTION
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic dischar ge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component
boards.
Do not touch circuit components inside the equipment.
If available, use a static-safe workstation.
When not in use, store the equipment in
appropriate static-safe packaging.
To mount the ArmorPoint I/O base on a wall or panel, use the screw holes provided in the ArmorPoint base.
Adapter
4.02 in. 102 mm
IMPORTANT
The ArmorPoint I/O module must be mounted on a grounded metal mounting plate or other conductive surface.
A mounting illustration for the ArmorPoint base with an adapter is shown below.
1.81 in. 46 mm
47.2 mm
50 mm
22 mm
50 mm
22 mm
50 mm
43769
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ArmorPoint 24V dc Output Modules, Series A 5
Mounting base
Install the mounting base as follows:
1. Lay out the required points as shown above in the drilling dimension drawing.
2. Drill the necessary holes for #8 (M4) machine or self-tapping screws.
3. Mount the base using #8 (M4) screws.
4. Ground the system using the ground lug connection. (The
ground lug connection is also a mounting hole.)
Keyswitch­Set to position 1 for the 1738 digital output modules
Ground lug connection
43675
Latching mechanism
Allen-Bradley Replacements
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6 ArmorPoint 24V dc Output Modules, Series A
Install the ArmorPoint Digital Output Module
To install the ArmorPoint digital output module, proceed as follows.
1. Using a bladed screwdriver, rotate the keyswitch on the mounting base clockwise until the number 1 aligns with the notch in the base.
2. Position the module vertically above the mounting base. The module will bridge two bases.
Module will bridge two bases.
1738-OB8EM12/A
24V dc Out
0
1
2
MOD
3
NET
0 1
2 3
6
4
5
4 5
7
6 7
43771
3. Push the module down until it engages the latching mechanism. You will hear a clicking sound when the module is properly engaged.
The locking mechanism will lock the module to the base.
Remove the ArmorPoint Digital Output Module From the Mounting Base
To remove the module from the mounting base:
1. Put a flat blade screwdriver into the slot of the orange latching mechanism.
2. Push the screwdriver toward the I/O module to disengage the latch.
The module will lift up off the base.
Publication 1738-IN001A-EN-E - June 2004
3. Pull the module off of the base.
ArmorPoint 24V dc Output Modules, Series A 7
(view into connector)
Wire the Output Modules
Following are wiring instructions for the ArmorPoint output modules.
1738-OB2EM12, 1738-OB2EPM12, 1738-OV4EM12, and 1738-OB4EM12
(view into connector) Pin 1 - 24V dc Pin 2 - No Connect Pin 3 - Common Pin 4 - Output 0 (M12-A)
Output 1 (M12-B)
43664
Output 2 (M12-C) (1738-OV4EM12 and-OB4EM12 only) Output 3 (M12-D) (1738-OV4EM12 and-OB4EM12 only)
Pin 5 - No Connect
1738-OB4EM8 and 1738-OB8EM8
Pin 1 - 24V dc Pin 3 - Common Pin 4 - Output 0 (M8-A)
Output 1 (M8-B) Output 2 (M8-C) Output 3 (M8-D) Output 4 (M8-E) (1738-OB8EM8 module only)
43583
Output 5 (M8-F) (1738-OB8EM8 module only) Output 6 (M8-G) (1738-OB8EM8 module only) Output 7 (M8-H) (1738-OB8EM8 module only)
1738-OB8EM12
(view into connector) Pin 1 - 24V dc Pin 2 - Output 1 (M12-A) Pin 4 - Output 0 (M12-A)
Output 3 (M12-B) Output 2 (M12-B) Output 5 (M12-C) Output 4 (M12-C) Output 7 (M12-D) Output 6 (M12-D)
Pin 3 - Common Pin 5 - No Connect
43664
ATTENTION
Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP67 requirements.
Allen-Bradley Replacements
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8 ArmorPoint 24V dc Output Modules, Series A
Communicate With Your Module
I/O messages are sent to (consumed) and received from (produced) the ArmorPoint I/O modules. These messages are mapped into the processor’s memory. These ArmorPoi nt I/O out put modules produce 1 byte of input data (scanner Rx - status). They consume 1 byte of I/O data (scanner Tx).
Default Data Map for the ArmorPoint Output Modules
1738-OB2EM12 and -OB2EPM12
Message size: 1 Byte
7 6 5 4 3 2 1 0
Produces (scanner Rx)
Consumes (scanner Tx)
Where: Channel status 0 = no error, 1 = error; Output state 0 = off, 1 = on
Not Used Ch1 Ch0 Channel status
Not Used Ch1 Ch0 Output state
1738-OB4EM12, -OB4EM8, -OV4EM12
Message size: 1 Byte
7 6 5 4 3 2 1 0
Produces (scanner Rx)
Consumes (scanner Tx)
Where: Channel status 0 = no error, 1 = error; Output state 0 = off, 1 = on
Not Used Ch3 Ch2 Ch1 Ch0 Channel status
Not Used Ch3 Ch2 Ch1 Ch0 Output state
1738-OB8EM12, -OB8EM8
Message size: 1 Byte
7 6 5 4 3 2 1 0
Produces (scanner Rx)
Consumes (scanner Tx)
Where: Channel status 0 = no error, 1 = error; Output state 0 = off, 1 = on
Ch7 Ch6 Ch5 Ch4 Ch3 Ch2 Ch1 Ch0 Channel status
Ch7 Ch6 Ch5 Ch4 Ch3 Ch2 Ch1 Ch0 Output state
Publication 1738-IN001A-EN-E - June 2004
ArmorPoint 24V dc Output Modules, Series A 9
Troubleshoot with the Indicators
1738-OB8EM12
1738-OB8EM12/A
24V dc Out
0
1
2
MOD
3
NET
0 1
2 3
6
4
5
4 5
7
6 7
Module Status Indicators Network Status Indicators
I/O Status Indicators
43676
Indication Probable Cause Module Status
Off No power applied to device Green Device operating normally Flashing Green Device needs commissioning due to missing, incomplete, or
incorrect configuration Flashing Red Recoverable fault Red Unrecoverable fault - may require device replacement Flashing Red/Green Device is in self-test
Indication Probable Cause Network Status
Off Device is not on line:
- Device has not completed dup_MAC-id test.
- Device not powered - check module status indicator. Flashing Green Device is on line but has no connections in the established state. Green Device is on line and has connections in the established state. Flashing Red One or more I/O connections in timed-out state. Red Critical link failure - failed communication device. Device detected
error that prevents it from communicating on the network.
Flashing Red/Green Communication faulted device - the device has detected a
network access error and is in communication faulted state. Device has received and accepted an Identity Communication Faulted Request - long protocol message.
Allen-Bradley Replacements
Publication 1738-IN001A-EN-E - June 2004
10 ArmorPoint 24V dc Output Modules, Series A
Indication Probable Cause I/O Status
Off Output is inactive Yellow Output is active and under control Flashing Red Open circuit detection. No load. (Off-State only) Red Short circuit detected. (On-State only)
Specifications
Following are specifications for the 1738 ArmorPoint digital output modules.
ArmorPoint Digital Output Modules
Outputs per Module 1738-OB2E - 2 (1 group of 2) nonisolated, sourcing
1738-OB2EP - 2 (1 group of 2) nonisolated, sourcing 1738-OB4E - 4 (1 group of 4) nonisolated, sourcing 1738-OV4E - 4 (1 group of 4) nonisolated, sinking 1738-OB8E - 8 (1 group of 8) nonisolated, sourcing
Voltage Drop, On-State Output, Maximum 0.2V dc (sourcing modules)
0.7V dc (sinking module) Voltage, Off-State Output, Maximum 28.8V dc Voltage, On-State Output,
Maximum Minimum Nominal
Output Current Rating 1738-OB2E - 1.0 A per channel, not to exceed 2.0 A maximum per module
Output Surge Current, Maximum 2 A for 10 ms, repeatable every 3 seconds
Current Leakage, Off-State Output, Maximum 0.5 mA Current, On-State Output Minimum 1.0 mA per channel
Output Delay Time OFF to ON, Maximum Output Delay Time, ON to OFF, Maximum
Output Point Density 2, 4, 8 External DC Power Supply Current 8 mA (2 connector module)
External DC Power Supply Voltage Range 10-28.8V dc External DC Power Supply Voltage Nominal 24V dc Keyswitch Position 1
General Specifications
LED Indicators 2, 4, or 8 yellow/red output status, logic side
PointBus Current, Maximum 75 mA @ 5V dc
28.8V dc
10V dc 24V dc
1738-OB2EP - 2.0 A per channel, 4.0 A maximum per module 1738-OB4E and -OB8E - 1.0 A per channel, not to exceed 3.0 A maximum per module 1738-OV4E - 1.0 A per channel, not to exceed 4.0 A maximum per module
1738-OB2EP - 2 A, electronically protected
1
0.1 ms
1
0.1 ms
16 mA (4 connector modules) 32 mA (8 connector modules)
1 green/red network status, logic side 1 green/red module status, logic side
Publication 1738-IN001A-EN-E - June 2004
ArmorPoint 24V dc Output Modules, Series A 11
General Specifications (continued)
Power Dissipation, Maximum 1738-OB2E - 0.8W @ 28.8V dc
1738-OB4E - 1.2W @ 28.8V dc 1738-OB8E - 2.0W @ 28.8V dc 1738-OB2EP - 3.4W @ 28.8V dc 1738-OV4E - 2.9W @ 28.8V dc
Thermal Dissipation, Maximum 1738-OB2E - 2.7 BTU/hr. @ 28.8V dc
1738-OB4E - 4.1 BTU/hr. @ 28.8V dc 1738-OB8E - 6.8 BTU/hr. @ 28.8V dc 1738-OB2EP - 11.6 BTU/hr. @ 28.8V dc 1738-OV4E - 9.9 BTU/hr. @ 28.8V dc
Isolation Voltage (continuous-voltage withstand rating)
Dimensions Inches (Millimeters) 1.25H x 2.63W x 4.25D (31.75H x 66.80W x 107.95D) Operating Temperature IEC 60068-2-1 (Test Ad, Operating Cold),
Storage Temperature IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),
Relative Humidity IEC 60068-2-30 (Test Db, Un-packaged Non-operating Damp Heat):
Shock IEC60068-2-27 (Test Ea, Unpackaged Shock):
Vibration IEC60068-2-6 (Test Fc, Operating):
ESD Immunity IEC 61000-4-2:
Radiated RF Immunity IEC 61000-4-3:
EFT/B Immunity IEC 61000-4-4:
Surge Transient Immunity IEC 61000-4-5:
Conducted RF Immunity IEC 61000-4-6:
Emissions CSPR 11:
Enclosure Type Rating Meets IP65/66/67 (when marked) Mounting Base Screw Torque #8 screw, 7.5 in. lbs. in Aluminum, 16 in. lbs. in Steel
Wiring Category Weigh Imperial (Metric) 0.637 lb. (0.289 kg)
2
50V rms Tested at 1250V ac rms for 60s
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20 to 60°C (-4 to 140°F)
IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat),
-40 to 85°C (-40 to 185°F)
5-95% non-condensing
Operating 30g Non-operating 50g
5g @ 10-500Hz
6kV contact discharges 8kV air discharges
10V/m with 1kHz sine-wave 80%AM from 30MHz to 2000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz 10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz
±3kV at 5kHz on signal ports
±1kV line-line(DM) and ±2kV line-earth(CM) on signal ports
10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz
Group 1, Class A
1 - on signal ports
Allen-Bradley Replacements
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12 ArmorPoint 24V dc Output Modules, Series A
General Specifications (continued)
Certifications: (when product is marked)
c-UL-us UL Listed Industrial Control Equipment,
certified for US and Canada
3
CE
European Union 89/336/EEC EMC Directive, compliant with: EN 61000-6-4; Industrial Emissions EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity
C-Tick3Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions
1. OFF to ON or ON to OFF delay is time from a valid output "on" or "off" signal to output energization or de-energization.
2. Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1, "Industrial Automation Wiring
and Grounding Guidelines".
3. See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Publication 1738-IN001A-EN-E - June 2004
Notes:
ArmorPoint 24V dc Output Modules, Series A 13
Allen-Bradley Replacements
Publication 1738-IN001A-EN-E - June 2004
Rockwell Automation Support
Rockwell Automation provides technical information on the web to assist you in using our products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running:
United States 1.440.646.3223
Monday – Friday, 8am – 5pm EST
Outside United States
Please contact your local Rockwell Automation representative for any technical support issues.
New Product Satisfaction Return
Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:
United States Contact your distributor. You must provide a Customer Support case
number (see phone number above to obtain one) to your distributor in order to complete the return process.
ArmorPoint is a trademark of Rockwell Automation.
Publication 1738-IN001A-EN-E - June 2004 14 PN 957824-27
Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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