Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
WARNING: Electrostatically sensitive sub-assemblies can be destroyed by voltages far below the human perception threshold. These voltages already occur if you touch a component
or electrical terminals of a sub-assembly without being electrostatically discharged. The damage of a sub-assembly caused by an overvoltage is often not immediately
recognised, but will be noticed only after a longer operating time.
Mounting or actuation of the 1694 connector arm must only be effected at dead-voltage. For start-up the 1694 connector arm must be closed.
Device to be installed, operated and maintained by trained personnel only.
To secure device properly against unintended access, product shall be mounted in locked cabinet.
The device can’t be serviced or repaired.
Do not open device’s enclosure.
Table of contents
1. Bulletin 1694 Electronic circuit protection modules for 24V DC with IO-Link communication ................................................................... 2
1.1. 1694-PMD* and 1694-PMD2A10 Circuit Protection Module Technical data............................................................................... 3
2. Bulletin 1694. Power Feed 1694-PFD1244 with IO-link communication ................................................................................................... 8
2.1. 1694-PFD1244 Power Feed Module Technical data .................................................................................................................. 9
4. IO-Link connector description used for 1694-PFD1244 .......................................................................................................................... 16
5. Signaling of operating status on 1694-PFD1244 Power Feed Module.................................................................................................... 17
6. Signaling of operating status on 1694-PMD* Protection Modules........................................................................................................... 18
7. Installation and configuration of 1694-PFD1244 and 1694-PMD* in Studio5000.................................................................................... 19
7.2. Creating a Project...................................................................................................................................................................... 19
7.3. Adding a Controller.................................................................................................................................................................... 19
7.4. Adding a Point IO (Ethernet Adapter)........................................................................................................................................ 20
7.5. Adding an IO-Link Master.......................................................................................................................................................... 21
7.6. Registration of IODD file for Power Feed 1694-PFD1244......................................................................................................... 23
7.7. Connect the 1694-PFD1224 to the IO-Link Master ................................................................................................................... 25
7.8. Download the Project to Allen-Bradley Logix Controller............................................................................................................ 26
7.9. Exploring the 1694-PMD1244 Parameters in AOP ................................................................................................................... 28
7.9.1. Common Tab .................................................................................................................................................................. 30
8.1. Cyclic Data ................................................................................................................................................................................ 39
8.2. Non-Cyclic Data ........................................................................................................................................................................ 43
9. Rockwell Automation Support ................................................................................................................................................................. 47
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
2
1. Bulletin 1694 Electronic circuit protection modules for 24V DC with IO-Link communication
Bulletin 1694 Electronic Circuit Protection is a modular solution with a max. system capacity of 40A. The protection modules come in fix and adjustable current
rating in a range from 1A…10A. Designed for 24V DC circuits, the 1694 provides comprehensive protection against short circuit and overcurrent conditions
while allowing for inrush current. 1694-PMD* and 1694-PFD1244 Provides IO-Link communication capability.
• Combination of supply modules, circuit protection and power distribution
• IO-Link communication to Logix Controller via Power Feed 1694-PFD1244 module. Main features:
- Current and Voltage monitoring,
- Statistics,
- Remote control,
- Error massaging.
• Selective load protection by means of electronic trip curve
• No accessories required for connecting the modules
• Width per channel only 12.5 mm (1-channel) or 6.25mm (2-channel)
• Integral fail-safe element, adjusted to current rating
• Switching capacitive loads up to 20,000 μF (at IN > 6A)
• Manual ON/OFF/reset momentary switch
• Clear status indication by means of LED and auxiliary contact (1694-PF power feed module)
• Wire connection via push-in terminals
• 1694-PMD* available in Class 2 version in nominal currents: 1A, 2A, 3A, 4A
• Adjustable circuit protection module 1694-PMD2A10 with trip current range from 1A to 10A.
Notes
• Connection to a higher or not reliably disconnected voltage can cause hazardous conditions or damages
• Only the intended Bulletin 1694 circuit protectors must be used
• The technical data of the circuit protectors used must be observed
• The entire power distribution system must only be installed by qualified personnel
• Only after expert installation must the device be supplied with power
• After tripping of the circuit protector and before reset, the cause of the anomaly (short circuit or overload) must be remedied
• The national standards must be observed for installation and selection of feed and return cables.
• Circuit protection modules 1694-PMD* must be operated with 1694-PFD1244.
• Circuit protection modules 1694-PMD2A10 can be operated with 1694-PFD1244 or 1694-PF* (Line +). Module is recognized automatically.
• IO-Link communication is provided by Power Feed 1694-PFD1244 to Protection Modules. Protection Modules cannot communicate directly with Logix Controller
and IO-Link master.
• Standard Protection Modules should not be used in IO-link configuration (for 1694-PMD2A10 see note above).
Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
3
1.1. 1694-PMD* and 1694-PMD2A10 Circuit Protection Module
Technical data (Tamb = +23 °C, UB = DC 24 V)
Operating voltage
Closed current I
1694-PM1 (1-channel)
1694-PM2 (2-channel)
U
B
0
DC 24 V (min. 18 V, max. 30 V)
(no battery-buffered applications)
in ON condition:
typically 5 mA
typically 8 mA
Reverse polarity protectionYes, without load
Rated current IN
1694-PM1 (1-channel)
1694-PM2 (2-channel)
Visual status indication
current ratings:
1 A, 2 A, 3 A, 4 A, 6 A, 8 A, 10 A
1A/1A, 2A/2A, 3A/3A, 4A/4A, 6A/6A
Green: Load circuit connected
by means of LED:
flashing
orange Load current warning limit reached
green:
orange: Overload or short circuit until disconnection
red: After disconnection (trip condition) due to overload or short circuit
after undervoltage release of operating voltage in ON condition with autoreset
OFF: Device switched off by means of ON/OFF
Non Illuminated momentary switch or no operating voltage
For additional information about LED singling related communication with Logix Controller (PLC)
by IO-Link technology please refer to chapter: Signalling of operating conditions on 1694-PMD* Protection Module (Page 18).
Load current warning limit (IWLimit)
1694-PMD2A10
1694-PMD
Hysteresis
Overload disconnection (I
with trip times (t
)
OL
short circuit trip time (t
)
OL
)
KS
typically 0.9 x IN (0.5 ... 1.0 x IN configurable)
typically 0.9 x IN (0.5 ... 1.0 x IN configurable)
typically 5%
typically I
typically I
typically I
typically I
typically at (I
see time/current characteristics
: IN x 1.05 tOL: 3s
OL
: IN x 1.35 tOL: 0.5s
OL
: IN x 2.00 tOL: 0.1s
OL
: IN x 2.50 tOL: 0.012s
OL
KS
) tKS: 0.002s
1
1
depending on power source
Influence of ambient temperature
on overload trip and load current
warning limit
Leakage current in load circuit
in OFF condition
Voltage drop in load circuit
1694-PMD
between LINE+ and LOAD+
Voltage drop in load circuit at I
1694-PMD2A10
N
between LINE+ and LOAD+
for
see temperature factor table
typically <1 mA
: 1A (CL2) typically 180 mV
• I
N
: 2A (CL2) typically 110 mV
• I
N
: 3A typically 120 mV
• I
N
: 3A- CL2 typically 130 mV
• I
N
: 4A typically 115 mV
• I
N
: 4A- CL2 typically 180 mV
• I
N
: 6A typically 170 mV
• I
N
: 8A typically 160 mV
• I
N
: 10A typically 180 mV
• I
N
: 1A typically 30 mV
• I
N
: 2A typically 39 mV
• I
N
: 3A typically 48 mV
• I
N
: 4A typically 57 mV
• I
N
: 5A typically 66 mV
• I
N
: 6A typically 74 mV
• I
N
: 7A typically 83 mV
• I
N
: 8A typically 92 mV
• I
N
: 9A typically 101 mV
• I
N
: 10A typically 110 mV
• I
N
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Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
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Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
Fail-safe element
integrated fuse
Adjusted to the corresponding rated current IN
: 1A (CL2) fail-safe IN: 1A
• I
N
: 2A (CL2) fail-safe IN: 2A
• I
N
: 3A fail-safe IN: 3.15A
• I
N
: 3A-CL2) fail-safe IN: 4A
• I
N
: 4A fail-safe IN: 4A
• I
N
: 4A-CL2 fail-safe IN: 4A
• I
N
: 6A fail-safe IN: 6.3A
• I
N
: 8A fail-safe IN: 8A
• I
N
: 10A fail-safe IN: 10A
• I
N
Low voltage monitoring
of operating voltage
OFF at typically U
ON at typically U
Hysteresis typically 2 V with automatic OFF and ON operation
< 16.0 V
B
> 19.0 V
B
ON delay
- with power ON
channel 1: typically 100 ms (1694-PMD)
channel 2: typically 200 ms (1694-PMD)
channel 1: typically 1,500 ms (1694-PMD2A10, depending on slot)
channel 2: typically 1,600 ms (1694-PMD2A10, depending on slot)
- when switching on via ON/OFF
momentary switch
- after an undervoltage
channel 1: typically 5 ms
channel 2: typically 100 ms
channel 1: typically 5 ms
channel 2: typically 5 ms
Disconnection of the load circuit- manually on the device with the ON/OFF momentary switch
- after an overload / short circuit disconnection with storage (no automatic reset)
- temporarily at undervoltage
- at no operating voltage
- remote control via the Logix Controller and IO-Link master control unit
Switching on the load circuit
- Momentary switch ON/OFF
Unit can only be switched ON when operating voltage was applied
The circuit protector can be switched ON by the Logix Controller and IO-Link master or otherwise directly on the
device. These two options are linked with AND. Switch ON is only possible if switched ON from both positions. If the
circuit protector was switched OFF either by the control unit or by the momentary switch directly on the device, switch
ON must be affected also from the corresponding position.
- Apply operating voltage
Read currently adjusted rated
current of 1694-PMD2A10
The device re-starts with the last stored condition.
Reading the currently adjusted current rating is, independent of the operating mode (COM or standard), possible for
each channel directly on the 1694-PMD2A10.
Enquiry mode is started by pushing the button between >= 2 seconds and < 5 seconds After releasing the button, the
LED is RED for 333 ms to indicate start of enquiry. Afterwards, the LED flashes ORANGE in a puls/break ratio of 1/2
with a frequency of 1 Hz to indicate the adjusted current value. When the adjusted current rating is reached, signaling
re-starts after the RED LED re-lights for 333 ms. The enquiry mode is left after the adjusted current rating was signaled
5 times or by pressing the button. Visual indication will now show again the current operating condition.
The enquiry mode is possible in all operating conditions (ON, OFF, UNDERVOLTAGE and TRIPPED).
Setting the current ratings of
1694-PMD2A10
The adjustment mode directly on the 1694-PMD2A10 can only be activated in standard mode.
The adjustment mode is started per channel by pushing the button for >= 5 seconds. After releasing the button, the
LED is RED for 333 ms to indicate start of adjustment. The LED is blinking GREEN with a pulse/break ratio of 1/4 at a
frequency of 0.6 Hz for visual indication. GREEN After reaching the max. adjustment value, signaling re-starts. Overrun
of the max. adjustment value after 1 Ampere is indicated by the RED LED (333 ms). The current rating to be adjusted
is adopted by pushing the button during the blinking period of 1 A up to the max. adjustment value. If for instance the
button is pushed after the 7th illumination of the GREEN LED, 7A is adopted as current rating and visual indication
again shows the current operating condition. If the button is not pressed, the adjustment mode is left after 5 times
signaling the current rating range without a new current rating being adopted and the visual indication returns to current
status indication.
The adjustment mode is possible in all operating conditions (ON, OFF, UNDERVOLTAGE and TRIPPED).
Reset function for 1694-PMD* and
1694-PMD2A10
Capacitive loads
(Depending on: cable attenuation,
power supply used, load current
and current rating)
A blocked load output (blocked by overload / short circuit) can be reset or switched
on manually by the momentary ON/OFF switch (LED button).
: 1A DC24V up to 5,000µF
at I
N
: 2A, 3A DC24V up to 10,000µF
at I
N
: 4A DC24V up to 12,000µF
at I
N
: > 6A DC24V up to 20,000µF
at I
N
Free-wheeling circuitexternal free-wheeling circuit at inductive load (rating according to load) is recommended.
Parallel connection
of several load outputs
not permitted
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Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
General data 1694-PMD*
Housing material
Mounting method
Ambient temperature (T
)-25°...+60 °C (without condensation, cf. EN 60204-1)
amb
plastic
symmetrical rail to EN 60715-35x7.5
Storage temperature-30°...+70 °C
Mounting temperature+5°… +60°C
Humidity:96 hrs / 95% RH RH/40 °C to IEC 60068-2-78-Cab climate class 3K3 to EN 60721
Vibration resistance3 g, test to IEC 60068-2-6 test Fc
Degree of protection
Operating area 1694-PMD*
EMC requirements
(EMC Directive, CE Logo)
Insulation co-ordination
IEC 60529, DIN VDE 0470
IP30
Emitted interference: EN 61000-6-3
Noise immunity: EN 61000-6-2
0.5 kV / pollution degree 2
(IEC 60934)
Dielectric strengthmax. DC 30 V (load circuit)
Insulation resistance
n/a, only electronic disconnection
(OFF condition)
Modules mountable side by side
Terminals
Push-in terminal PT 2.5
wire stripping length
max. 16 channels
0.14mm2
to 2.5mm2, flexible
AWG24 – AWG14 str.
8mm to 10mm
Rockwell Automation recommends to use ferrules for smaller diameter cables.
Dimensions (h x w x d)12.5 x 80 x 98.5 mm
Weightapprox. 60 g
Conformity and approvals for 1694-PMD* with 1694-PFD1244
ConformityCE Marking
ApprovalsUL 2367 RA File # E350272 current rating range: 1A… 10A
3
Class 2 only for Protection Modules
RoHS compliant
China RoHS
WEEE
Morocco EMC
UL 1310 current rating range:
NEC Class2
3
1A, 2A, 3A, 4A
cULus508 RA RA File # E56639 current rating range: 1A… 10A
listed
At the End of its life, this equipment should be collected separately from any unsorted municipal waste.
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ambient temperature [°C]
0
10
23
40
50
60
temperature factor
1 1 1
0.95
0.90
0.85
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
Typical time/current characteristic (T
1000
100
10
1
0.1
trip time in seconds
0.01
0.001
0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 I
= +23 °C, UB = DC 24 V)
amb
SC
times rated current
ISC - short circuit current
Temperature factor / continuous duty
The time/current characteristic depends on the ambient temperature. In order to determine the max. load current,
please multiply the current rating with the temperature factor and consider the factor for side-by-side mounting.
Temperature factor table:
Please note
- When mounted side-by-side, the devices can carry max. 80 % of their rated load or a different rating has to be selected.
- With high temperatures, the load current warning threshold “warn limit typically 0.9 x I
with the temperature factor.
- Selection of current rating of the circuit protector ≤ rating of power supply.
” will be reduced in accordance
N
Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
Small opening above the screwdriver insert (marked as 2.1 and 2.2) = voltage measuring point.
Larger opening under the screwdriver insert (marked as LOAD +) = wire connection area.
General recommendation for all 1694 modules installation.
For installation instructions please refer to item: Mounting on or removing of 1694-* from symmetrical rail (Page 11)
CAT 1694−PMDxy−zzz SER X
Protection Module IO xxxA xxx
Allen-Bradley
Instalation area
Operating area
Product selection list - 1694-PMD*
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Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
8
2. Bulletin 1694. Power Feed 1694-PFD1244 with IO-link communication
The 1694-PFD1244 Power Feed module receives the DC 24 V supply voltage, e.g. from a switched mode power supply, and distributes it to the mounted circuit
protectors via the integral connector arm of the 1694-PMD. Build-in LED provides information about setup status. Build-in IO-Link communication offers control
and monitoring by Logix Controller of each attached electronic circuit protection module 1694-PMD1244. One IO-Link Power Feed can control max 16
channels.
• Main Communication features:
• Current monitoring for each attached channel
• Voltage monitoring foe each attached channel
• Input voltage monitoring
• Statistics for each attached output channel
◦ Max, min, average current value
◦ Max, min, average voltage vale
• Remote control,
◦ Remote switch ON and switch OFF
◦ Remote trip reset
◦ Channel monitoring parameters change (warning limits)
◦ Trip current limit change for adjustable module (1694-PMD2A10)
• Last trip information for each channel.
◦ Trip counter
◦ Last trip reason
◦ Trip current
Provided features significantly helps for quick troubleshooting.
User need to use IO-Link master in the setup to build communication capable configuration
Sample schematic data connection of IO-Link bulletin 1694 devices to ethernet network and Logix Controller
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Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
2.1. 1694-PFD1244 Power Feed Module
Technical data (Tamb = +23 °C, UB = DC 24 V)
Operating voltage UB
Operating current IB
Reverse polarity protectionYes, without load
Closed current I0normal condition: typically 20 mA
Circuit protectors can be mounted
side-by-side
1694-PMD1* 1-channel or
1694-PMD2* 2-channels or
1694-PMD2A10 2-channels
Visual status indication
by means of LED:
DC 24 V (min. 18 V, max. 30 V)
(no battery-buffered applications)
Blinking Uncritical Anomaly (communication not available)
Orange
OFF: Device switched off.
For additional information about LED singling related to IO-Link communication please refer to chapter:
Signaling of operating conditions on 1694-PFD1244 Power Feed Module (Page 17).
IO-Link Connection 3 pins communication interface to IO-Link master.
For more information please refer to chapter: IO-Link connector description (Page 16).
General data 1694-PFD1244
Housing material
Mounting method
Ambient temperature (T
Storage temperature-30°...+70 °C
Mounting temperature+5°… +60°C
Corrosion96hrs. in 5% salt mist to IEC 60068-2-11 test Ka
Humidity:96 hrs / 95% RH RH/40 °C to IEC 60068-2-78-Cab climate class 3K3 to EN 60721
Vibration resistance3 g, test to IEC 60068-2-6 test Fc
Degree of protection
terminal
EMC requirements
(EMC Directive, CE Logo)
)-25°...+60 °C (without condensation, cf. EN 60204-1)
amb
plastic
symmetrical rail to EN 60715-35x7.5
IEC 60529, DIN VDE 0470
IP20
Emitted interference: EN 61000-6-3
Noise immunity: EN 61000-6-2
Insulation co-ordination
(IEC 60934)
Dielectric strengthmax. DC 30 V (load circuit)
0.5 kV / pollution degree 2
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Insulation resistance
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
n/a, only electronic disconnection
(OFF condition)
TerminalsLINE+
Push-in terminal PT 10
0.5mm2 to 10mm2, flexible
AWG20 – AWG8 stranded
wire stripping length
18mm
Terminals0V
Push-in terminal PT 2.5 (0V)
0.14mm2 to 2.5mm2, flexible
AWG24 – AWG14 stranded
wire stripping length
8mm to 10mm
Dimensions (h x w x d)12.5 x 80 x 98.5 mm
Weightapprox. 56 g
Conformity and approvals for 1694-PFD1244 with 1694-PMD*
ConformityCE Marking
ApprovalsUL 2367 RA File # E350272 current rating range: 1A… 10A
China RoHS
WEEE
Morocco EMC
cULus508 RA File # E56639 current rating range: 1A… 10A
listed
At the End of its life, this equipment should be collected separately from any unsorted municipal waste.
Opening under load can damage the device or cause undefined system conditions.
The electronic circuit protection module can at any time be mounted side by side with a supply module or an existing system.
Opening the connector arm is only permitted in the OFF (No input voltage) condition. After plugging in a circuit protector, it will automatically be identified
and parameterized if parameters are available for the slot. During this procedure, the cyclical data will be marked as invalid for a short period of time.
Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
13
Removing 1694-* devices from DIN rail
Open connector
arm
Open connector
arm
Pull out at right
angles to the rail
Unlatch with screwdriver
Caution
:
Exchange/disassembly only in dead-voltage condition! Potentials will be interrupted.
Locked connector arms of 1694-PM…
Connector arms can
be sealed with
enclosure
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Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
Distance between cable duct and connector arm of 1694-*
60
8015
Installation area – operating area for 1694-*
Contact arm
ConformityConformity
ConformityConformity
CAT 1694−PMxyy−zzz SER X
Protection Module xxxA xxx
Allen-Bradley
snap−on socket for rail EN 60715−35x7.5
Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
Instalation area
Operating area
15
Installation Instructions: Bulletin 1694 Electronic circuit protection for 24V DC with IO-Link
3. IO-Link technology review
Please note: This is a very short overview of IO-Link technology. For more details please refer to IO-Link specification published on
IO-Link community webpage https://io-link.com.
What is IO-Link technology?
The IO-Link technology is an open point-to-point communication standard and was launched as (IS) IEC 61131-9. IO-Link is now the globally
standardized technology developed initially mainly for sensor and actuator communication with a field bus system. This technology provides
benefits to both OEMs and End Users.
IO-Link provides communications-capable devices to the control level by a cost-effective point-to-point connection. IO-Link provides a
point-to-point link between the I/O module and device that is used for transferring detailed diagnostics, device identity information, process
data, and parameterization.
IO-Link communication is based on a structure in which the master controls the interface access to the IO-Link device. The option of using the
intelligence that is integrated into the IO-Link device provides the user with new commissioning methods. Benefits range from reduced
installation time during startup to increased diagnostics over the lifetime of the machine. Benefits of IO-Link technology include:
• Reduced inventory and operating costs
• Increased uptime/productivity
• Simplified design, installation, set up and maintenance
• Enhanced flexibility and scalability
• Detailed diagnostic information for preventative maintenance
Why IO-Link?
IO-Link Offers a Full Range of Advanced Features and Functions
Seamless Integration
• Forward and backward compatible,
• No special cables required
• Connectivity options remain the same
• Access IO-Link functionality by simply connecting an IO-Link enabled device to an IO-Link master
Real-time Diagnostics and Trending
• Real-time monitoring of the entire machine down to the IO-Link device level
• Optimized preventative maintenance—identify and correct issues before Anomaly can occur
• Detect IO-Link device malfunctions/Anomalies
IO-Link Device Health Status
• Real-time monitoring helps ensure that IO-Link devices are operating correctly
• Detect damaged IO-Link device and pinpoint their exact location for quick troubleshooting through Application Specific Name parameter
Device Profiles and Automatic Device Configuration
• IO-Link technology provide user with quick IO-Link device configuration within minutes instead of hours,
Descriptive tags
• Faster programming during initial setup
• More efficient troubleshooting process-data tags are named based on the information they provide
• Easily monitor device data though intuitive tag names
How IO-Link works?
IO-Link delivers data over the same standard field cabling used today. By connecting an IO-Link device to an IO-Link master, the field-device
data and diagnostics are accessible. So go beyond detecting products on the machine—now the health of the machine can be MONITORED
as it runs.
Publication 1694-IN001D-EN-E - August 2020 DIR 10005708550 (Version 03)
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