Allegro STR-X6757 INSTALLATION INSTRUCTIONS

Page 1
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
Features and Benefits
Quasi-resonant topology IC Low EMI noise and soft
switching
Bottom-skip mode  Improved system efficiency over
the entire output load by avoiding increase of switching frequency
Auto-Standby mode  Lowers input power at very light
output load condition
Avalanche-guaranteed MOSFET  Improves system-level
reliability and does not require V
650 V Various protections Improved system-level reliability
Pulse-by-pulse drain overcurrent limiting Overvoltage Protection (bias winding voltage sensing),
with latch
Overload Protection with latch Maximum on-time limit
/ 0.62 Ω R
DSS
DS(on)
derating
DSS
Package: 7-Pin TO-3P
Description
The STR-X6757 is a quasi-resonant topology IC designed for SMPS applications. It shows lower EMI noise characteristics than conventional PWM solutions, especially at greater than 2 MHz. It also provides a soft-switching mode to turn on the internal MOSFET at close to zero voltage (VDS bottom point) by use of the resonant characteristic of primary inductance and a resonant capacitor.
The package is a fully molded TO-3P, which contains the controller chip (MIC) and MOSFET, enabling output power up to 320 W at 230 VAC and 165 W at universal input. The bottom-skip mode skips the first bottom of VDS and turns on the MOSFET at the second bottom point, to minimize an increase of operating frequency at light output load, improving system­level efficiency over the entire load range.
There are two standby modes available to reduce the input power under very light load conditions. The first is Auto-Standby mode, which is internally triggered by periodic sensing, and the other is a manual standby mode, which is executed by clamping the secondary output. In general applications, the manual standby mode reduces the input power further compared to Auto-Standby mode.
Not to scale
Continued on the next page…
T ypical Application
28103.30-10
Page 2
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
Description (continued)
The soft-start mode minimizes surge voltage and reduces power stress to the MOSFET and to the secondary rectifying diodes during the start-up sequence. Various protections such as overvoltage, overload, overcurrent, maximum on-time protections and avalanche-energy­guaranteed MOSFET secure good system-level reliability.
Applications include the following:
Set Top Box LCD PC monitor, LCD TV Printer, Scanner SMPS power supplies
Selection Guide
Part Number Package
STR-X6757 TO-3P
Absolute Maximum Ratings at T
= 25°C
A
Parameter Symbol Conditions Rating Unit
Drain Current Maximum Switching Current Single Pulse Avalanche Energy Input Voltage for Controller (MIC) V SS/OLP Terminal Voltage V FB Terminal Inflow Current I FB Terminal Voltage V OCP/BD Terminal Voltage V
MOSFET Power Dissipation
Controller (MIC) Power Dissipation P Operating Internal Leadframe Temperature T Operating Ambient Temperature T Storage Temperature T Channel Temperature T
1
Refer to MOSFET ASO curve
2
I
DMAX
3
Refer to Avalanche Energy Derating curve
4
Refer to MOSFET Ta-PD1 curve
1
2
3
4
IDpeak Single pulse 18 A
I
DmaxTA
E
AS
CC
SSOLP
FB
FBIFB
OCPBD
P
D1
D2
OP
stg
ch
= –20°C to 125°C 18 A
Single pulse, V
within the limits of I
= 30 V, L = 50 mH, I
DD
FB
Lpeak
With infinite heatsink 44 W Without heatsink 2.8 W V
× I
CC
CC
Recommended operation temperature, see cautions –20 to 125 °C
F
is the drain current determined by the drive voltage of the IC and the threshold voltage, Vth, of the MOSFET
All performance characteristics given are typical values for circuit or system baseline design only and are at the nominal operating voltage and an ambient temperature, T
, of 25°C, unless oth er wise stated.
A
= 3.53 A 326 mJ
35 V
–0.5 to 6.0 V
10 mA –0.5 to 9.0 V –1.5 to 5.0 V
0.8 W
–20 to 125 °C –40 to 125 °C
150 °C
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
2
Page 3
STR-X6757
Functional Block Diagram
Off-Line Quasi-Resonant Switching Regulators
Terminal List Table
Number Name Description Functions
1 D Drain MOSFET drain
2 S Source MOSFET source
3 GND Ground terminal Ground
4 VCC Power supply terminal Input of power supply for control circuit
5 SS/OLP Soft Start/Overload Protection terminal Input to set delay for Overload Protection and Soft Start operation
6 FB Feedback terminal
7 OCP/BD Overcurrent Protection/Bottom Detection Input for Overcurrent Detection and Bottom Detection signals
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Input for Constant Voltage Control and Burst (intermittent) Mode oscillation control signals
3
Page 4
STR-X6757
0
20
40
60
80
100
0 20 40 60 80 100 120
A.S.O. temperature derating coefficient (%)
TF []
Internal frame temperature
STR-X6757
A.S.O. tem perature derating coefficient
curve
0
20
40
60
80
100
25 50 75 100 125 150
E
AS
temperature derating coefficient (%)
Tch [℃]
Channel temperature
STR-X6757
Avalanch e energy d erating cu rve
0.01
0.1
1
10
100
1 10 100 1000
I
D
[A]
Drain Current
VDS[V]
Drain-to-Source Voltage
STR-X6757
MOSFET A.S.O. Curve
Determined by On-Resistance
1ms
100μs
Off-Line Quasi-Resonant Switching Regulators
App ly A.S.O temp erature co efficient fr om the l eft graph to th is cur ve fo r ev aluating actual op erations' safety
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
4
Page 5
STR-X6757
0
5
10
15
20
25
30
35
40
45
50
0 20 40 60 80 100 120 140
P
D1
[W]
Power dissipation
Ta[℃]
Ambient temperature
STR-X6757
MOSFET Ta-P
D1
Curve
PD1=2.8[W]
With infinite heatsink
Without heatsink
PD1=44[W]
0
0.2
0.4
0.6
0.8
1
0 20 40 60 80 100 120 140
P
D2
〔W〕
Power dissipation
TF〔℃〕
Internal frame temperature
STR-X6757
MIC T
F-PD2
Curve
0.001
0.01
0.1
1
1.0E-06 1.0E-05 1.0E-04 1.0E-03 1.0E-02 1.0E-01
θch-c[/W]
Transient thermal resistance
t [sec]
time
STR-X6757
Transient thermal resistance curve
Off-Line Quasi-Resonant Switching Regulators
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
5
Page 6
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
ELECTRICAL CHARACTERISTICS
Characteristic Symbol Test Conditions Min. Typ. Max. Units
ELECTRICAL CHARACTERISTICS for Controller (MIC)
1
, valid at TA = 25°C, VCC = 20 V, unless otherwise specified
Power Supply Start-up Operation
osc
VCC = 020 V
VCC = 208.8 V
VCC = 15 V
V
increasing
SS/OLP
V
= 0 V
SS/OLP
16.3 18.2 19.9 V
8.8 9.7 10.6 V
––6mA
100 μA
19 22 25 kHz
1.1 1.2 1.4 V
–710 –550 –390 μA
Operation Start Voltage V
Operation Stop Voltage V
Circuit Current In Operation I
Circuit Current In Non-Operation I
Oscillation Frequency f
Soft Start Operation Stop Voltage V
Soft Start Operation Charging Current I
SSOLP(SS)
SSOLP(SS)
CC(ON)
CC(OFF)
CC(ON)
CC(OFF)
Normal Operation
Bottom-Skip Operation Threshold Voltage 1 V
Bottom-Skip Operation Threshold Voltage 2 V
Overcurrent Detection Threshold Voltage V
OCP/BD Terminal Outflow Current I
Quasi-Resonant Operation Threshold Voltage 1 V
Quasi-Resonant Operation Threshold Voltage 2 V
FB Terminal Threshold Voltage V
FB Terminal Inflow Current (Normal Operation) I
OCPBD(BS1)
OCPBD(BS2)
OCPBD(LIM)
OCPBD
OCPBD(TH1)
OCPBD(TH2)
FB(OFF)
FB(ON)
V
falling
OCP/BD
V
= –0.95 V
OCP/BD
V
falling
OCP/BD
V
rising
OCP/BD
VFB rising
VFB = 1.6 V
–0.720 –0.665 –0.605 V
–0.485 –0.435 –0.385 V
–0.995 –0.940 –0.895 V
–250 –100 –40 μA
0.28 0.40 0.52 V
0.67 0.80 0.93 V
1.32 1.45 1.58 V
600 1000 1400 μA
Standby Operation
Standby Operation Start Voltage V
Standby Operation Start Voltage Interval V
Standby Non-Operation Circuit Current I
FB Terminal Inflow Current, Standby Operation I
FB Terminal Threshold Voltage, Standby Operation V
Minimum On Time t
CC(S)
CC(SK)
CC(S)
FB(S)
FB(S)
ON(MIN)
VCC = 015 V, VFB = 1.6 V
V
= V
CC(SK)
CC(S)
– V
CC(OFF)
VCC = 10.2 V, VFB = 1.6 V
VCC = 10.2 V, VFB = 1.6 V
VCC = 15 V, VFB rising
10.3 11.2 12.1 V
1.10 1.35 1.65 V
–2056μA
–414μA
0.55 1.10 1.50 V
0.65 1.00 1.35 μs
Protection Operation
Maximum On Time t
Overload Protection Operation Threshold Voltage V
Overload Protection Operation Charging Current I
Overvoltage Protection Operation Voltage V
Latch Circuit Holding Current
Latch Circuit Release Voltage
2
2
ELECTRICAL CHARACTERISTICS for MOSFET, valid at T
Drain-to-Source Breakdown Voltage V
Drain Leakage Current I
On Resistance R
Switching Time t
Thermal Resistance R
1
Current polarity with respect to the IC: positive current indicates current sink at the terminal named, negative current indicates source at the
terminal named.
2
The latch circuit means a circuit operated OVP and OLP.
ON(MAX)
SSOLP(OLP)
V
= 2.5 V
SSOLP(OLP)
CC(OVP)
I
CC(H)
V
CC(La.OFF)
DSS
DSS
DS(on)IDS
θch-F
SS/OLP
VCC = 030 V
V
– 0.3 V
CC(OFF)
VCC = 306 V, OVP operating
= 25°C, unless otherwise specified
A
I
= 300 μA 650 V
DSS
V
= 650 V 300 μA
DSSS
= 3.4 A 0.62 Ω
f
Channel to internal frame 1.09 °C/W
27.5 32.5 39.0 μs
4.0 4.9 5.8 V
–16 –11 –6 μA
25.5 27.7 29.9 V
45 140 μA
6.0 7.2 8.5 V
500 ns
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
6
Page 7
STR-X6757
100 pieces per tray 5 trays per inner carton (Outer packing dependent on quantity)
Dimensions in millimeters
48
333
Off-Line Quasi-Resonant Switching Regulators
Packing Specifications
388
137
364
177
4 inner cartons per outer carton 500 pieces maximum per inner carton 2000 pieces maximum per outer carton
137
Dimensions in millimeters
356
206
2 inner cartons per outer carton 500 pieces maximum per inner carton 1000 pieces maximum per outer carton
Dimensions in millimeters
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
7
Page 8
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
Package Outline Drawing, TO-3P
15.6 ±0.2
Gate Burr
Branding Area
View A
2X 2.54±0.1 4X 1.27±0.1
Terminal dimension at lead tip
6
XXXXXXXX
XXXXXXXX
XXXXXXXX
257
1
2 ±0.2
5.5±0.2
634
23 ±0.3
5.5±0.2
6.7±0.5
12.5±0.5
5.8
REF
4.3 ±0.5
Terminal dimension at lead tip
0.55
3.45±0.2
Ø3.2 ±0.2
3.35±0.1
+0.2 –0.1
3.6 ±0.5
3.3
1.33
2X 0.83
+0.2 –0.1
+0.2 –0.1
1.89
+0.2 –0.1
3
5X 0.75
5X 0.65
+0.2 –0.1
+0.2 –0.1
Gate burr: 0.3 mm (max.) Terminal core material: Cu Terminal treatment: Ni plating and Pb-free solder dip Leadform: 1905
Approximate weight: 6 g
Dimensions in millimeters
Leadframe plating Pb-free. Device composition includes high-temperature solder (Pb >85%), which is exempted from the RoHS directive.
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
0.5
Front View (Plan View)
0.5
Drawing for reference only Branding codes (exact appearance at manufacturer discretion): 1st line, type: STR 2nd line, subtype: X6757 3rd line, lot: YM DD Where: Y is the last digit of the year of manufacture M is the month (1 to 9, O, N, D) DD is the 2-digit date
Enlargement View A
8
Page 9
STR-X6757
WARNING — These devices are designed to be operated at lethal voltages and energy levels. Circuit
designs that embody these components must conform with applicable safety requirements. Pre cau­ tions must be taken to prevent accidental contact with power-line potentials.
The use of an isolation transformer is recommended during circuit development and breadboarding.
Off-Line Quasi-Resonant Switching Regulators
Because reliability can be affected adversely by improper storage environments and handling methods, please observe the following cautions.
Cautions for Storage
• Ensure that storage conditions comply with the standard temperature (5°C to 35°C) and the standard relative humidity (around 40 to 75%); avoid storage locations that experience extreme changes in temperature or humidity.
• Avoid locations where dust or harmful gases are present and avoid direct sunlight.
• Reinspect for rust on leads and solderability of products that have been stored for a long time.
Cautions for Testing and Handling
When tests are carried out during inspection testing and other
standard test periods, protect the products from power surges from the testing device, shorts between adjacent products, and shorts to the heatsink.
Remarks About Using Silicone Grease with a Heatsink
When silicone grease is used in mounting this product on a
heatsink, it shall be applied evenly and thinly. If more silicone grease than required is applied, it may produce stress.
Coat the back surface of the product and both surfaces of the
insulating plate to improve heat transfer between the product and the heatsink.
Volatile-type silicone greases may permeate the product and
produce cracks after long periods of time, resulting in reduced heat radiation effect, and possibly shortening the lifetime of the product.
Our recommended silicone greases for heat radiation purposes,
which will not cause any adverse effect on the product life, are indicated below:
Type Suppliers
G746 Shin-Etsu Chemical Co., Ltd.
YG6260 Momentive Performance Materials
SC102 Dow Corning Toray Silicone Co., Ltd.
Heatsink Mounting Method
Torque When Tightening Mounting Screws. Thermal resistance
increases when tightening torque is low, and radiation effects are decreased. When the torque is too high, the screw can strip, the heatsink can be deformed, and distortion can arise in the product frame. To avoid these problems, observe the recommended tightening torques for this product package type, TO-3P: 0.588 to 0.785 N•m (6 to 8 kgf•cm).
• For effective heat transfer, the contact area between the product and the heatsink should be free from burrs and metal fragments, and the heatsink should be flat and large enough to contact over the entire side of the product, including mounting flange and exposed thermal pad, and have a minimal mounting hole to prevent possible deflection and cracking of the product case when fastened to the heatsink.
Soldering
• When soldering the products, please be sure to minimize the working time, within the following limits:
260±5°C 10 s
350±5°C 3 s
Soldering iron should be at a distance of at least 1.5 mm from the
body of the products
Electrostatic Discharge
• When handling the products, operator must be grounded. Grounded wrist straps worn should have at least 1 MΩ of resistance to ground to prevent shock hazard.
• Workbenches where the products are handled should be grounded and be provided with conductive table and floor mats.
• When using measuring equipment such as a curve tracer, the equipment should be grounded.
• When soldering the products, the head of soldering irons or the solder bath must be grounded in other to prevent leak voltages generated by them from being applied to the products.
• The products should always be stored and transported in our shipping containers or conductive containers, or be wrapped in aluminum foil.
Recommended operation temperature
• Inner frame temperature in operation T
= 115°C
F
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
9
Page 10
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
The products described herein are manufactured in Ja pan by Sanken Electric Co., Ltd. for sale by Allegro MicroSystems, Inc.
Sanken and Allegro reserve the right to make, from time to time, such de par tures from the detail spec i fi ca tions as may be re quired to per mit im­ prove ments in the per for mance, reliability, or manufacturability of its prod ucts. Therefore, the user is cau tioned to verify that the in for ma tion in this publication is current before placing any order.
When using the products described herein, the ap pli ca bil i ty and suit abil i ty of such products for the intended purpose shall be reviewed at the users responsibility.
Although Sanken undertakes to enhance the quality and reliability of its prod ucts, the occurrence of failure and defect of semi con duc tor products at a certain rate is in ev i ta ble.
Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or systems against any possible injury, death, fires or damages to society due to device failure or malfunction.
Sanken products listed in this publication are designed and intended for use as components in general-purpose electronic equip ment or apparatus (home ap pli anc es, office equipment, tele com mu ni ca tion equipment, measuring equipment, etc.). Their use in any application requiring radiation hardness assurance (e.g., aero space equipment) is not supported.
When considering the use of Sanken products in ap pli ca tions where higher reliability is re quired (transportation equipment and its control systems or equip ment, fire- or burglar-alarm systems, various safety devices, etc.), contact a company sales representative to discuss and obtain written confirmation of your spec i fi ca tions.
The use of Sanken products without the written consent of Sanken in applications where ex treme ly high reliability is required (aerospace equip­ment, nuclear power-control stations, life-support systems, etc.) is strictly prohibited.
The information in clud ed herein is believed to be accurate and reliable. Ap pli ca tion and operation examples described in this pub li ca tion are given for reference only and Sanken and Allegro assume no re spon si bil i ty for any in fringe ment of in dus tri al property rights, intellectual property rights, or any other rights of Sanken or Allegro or any third party that may result from its use. The contents in this document must not be transcribed or copied without Sanken’s or Allegro's written consent.
Copyright ©2009 Allegro MicroSystems, Inc.
This datasheet is based on Sanken datasheet SSE-23855
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
10
Page 11
STR-X6757
Off-Line Quasi-Resonant Switching Regulators
Worldwide Contacts
Asia-Pacific China
Sanken Electric Hong Kong Co., Ltd.
Suite 1026, Ocean Centre, Canton Road
Tsimshatsui, Kowloon, Hong Kong
Tel: 852-2735-5262, Fax: 852-2735-5494
Sanken Electric (Shanghai) Co., Ltd.
Room 3202, Maxdo Centre, Xingyi Road 8
Changning District, Shanghai, China
Tel: 86-21-5208-1177, Fax: 86-21-5208-1757
Taiwan Sanken Electric Co., Ltd.
Room 1801, 18th Floor, 88 Jung Shiau East Road
Sec. 2, Taipei 100, Taiwan R.O.C.
Tel: 886-2-2356-8161, Fax: 886-2-2356-8261
Japan
Sanken Electric Co., Ltd.
Overseas Sales Headquarters
Metropolitan Plaza Building, 1-11-1 Nishi-Ikebukuro
Toshima-ku, Tokyo 171-0021, Japan
Tel: 81-3-3986-6164, Fax: 81-3-3986-8637
Korea
Sanken Electric Korea Co., Ltd.
Mirae Asset Life Building, 6F
168 Kongduk-dong, Mapo-ku
Seoul 121-705, Korea
Tel: 82-2-714-3700, Fax: 82-2-3272-2145
Singapore
Sanken Electric Singapore Pte. Ltd.
150 Beach Road, #14-03 The Gateway West
Singapore 189720
Tel: 65-6291-4755, Fax: 65-6297-1744
Europe
Sanken Power Systems (UK) Limited
Pencoed Technology Park
Pencoed, Bridgend CF35 5HY, United Kingdom
Tel: 44-1656-869-100, Fax: 44-1656-869-162
North America
United States
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01606, U.S.A.
Tel: 1-508-853-5000, Fax: 1-508-853-7895
Allegro MicroSystems, Inc.
14 Hughes Street, Suite B105
Irvine, California 92618, U.S.A.
Tel: 1-949-460-2003, Fax: 1-949-460-7837
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
11
Loading...