The SLA7024M, SLA7026M, and SMA7029M are designed for
high-efficiency and high-performance operation of 2-phase, unipolar
stepper motors. An automated, innovative packaging technology
combined with power FETs and monolithic logic/control circuitry ad-
CONTROL/LOGIC
V
REF
+
V
CC
CONTROL/LOGIC
+
V
REF
Dwg. PK-007
vances power multi-chip modules (PMCMs™) toward the complete
integration of motion control. Highly automated manufacturing techniques provide low-cost and exceptionally reliable PMCMs suitable for
controlling and directly driving a broad range of 2-phase, unipolar
stepper motors. The three stepper motor multi-chip modules differ
primarily in output current ratings (1.5 A or 3.0 A) and package style.
All three PMCMs are rated for an absolute maximum limit of 46 V
and utilize advanced NMOS FETs for the high-current, high-voltage
driver outputs. The avalanche-rated (≥100 V) FETs provide excellent
ON resistance, improved body diodes, and very-fast switching. The
multi-chip ratings and performance afford significant benefits and
advantages for stepper drives when compared to the higher dissipation
and slower switching speeds associated with bipolar transistors.
Normally, heat sinks are not required for the SLA7024M or SMA7029M.
The SLA7026M, in demanding, higher-current systems designs,
necessitates suitable heat transfer methods for reliable operation.
Complete applications information is given on the following pages.
PWM current is regulated by appropriately choosing current-sensing
resistors, a voltage reference, a voltage divider, and RC timing networks. The RC components limit the OFF interval and control current
decay. Inputs are compatible with 5 V logic and microprocessors.
*Logic signals to external open-collector inverter connected to tdA and tdB.
SENSE
3
R
S
≤1 Ω
2- PHASE (FULL STEP) OPERATION
for SMA7029M
Sequence01230
Input AHHLLH
Input BLHHLL
Outputs ONA BABA BABA B
Dwg. EK-008-1
SLA7024M, SLA7026M, AND SMA7029M
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
APPLICATIONS INFORMATION
REGULATING THE PWM OUTPUT CURRENT
The output current (and motor coil current) waveform is illustrated in
Figure 1. Setting the PWM current trip point requires various external
components:
Vb = Reference supply (typically 5 V)
R1, R2 = Voltage-divider resistors in the reference supply circuit
RS = Current sensing resistor(s)
NOTE: The maximum allowable V
input voltage is 2.0 V.
REF
The voltage-divider must be selected accordingly.
Normal PWM (Full-Current/Running) Mode
I
is set to meet the specified running current for the motor (Figure 2)
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
For given values of R1, R2, and Vb (V
≈ 0.82 V), Figure 3 illustrates
REF
output current as a function of current-sensing resistance (RS).
3.0
2.5
2.0
1.5
1.0
0.5
OUTPUT TRIP CURRENT in AMPERES
SLA7026M MAX.
R1 = 510 Ω
R
2
= 100 Ω
X
= ∞
R
V
b
= 5 V
SLA7024M & SMA7029M MAX.
0
01.52.53.5
0.51.02.03.04.0
CURRENT-SENSING RESISTANCE in OHMS
Dwg. GK-014
FIGURE 3. CURRENT-SENSING RESISTANCE
Reduced/Holding Current Mode
Additional circuitry (Figure 4) enables reducing motor current. The
external transistor changes the voltage-divider ratio, V
output current. I
is determined by resistors R2 and RX in parallel:
HOLD
, and reduces the
REF
I
HOLD
or
I
HOLD
where R
R2 R
≈
X
R1 R2 + R1 RX + R2 R
R
’
2
≈
R1 + R
2
’
= the equivalent value of R2 and RX in parallel.
2
HOLD
•
’R
V
b
S
R
X
V
b
•
R
X
S
V
b
R
1
R
5
R
C
2
V
REF
3
FIGURE 4. HOLD CURRENT MODE
SENSE
R
S
(3)
(4)
Dwg. EK-010
SLA7024M, SLA7026M, AND SMA7029M
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
For given values of R1, R2, and Vb (V
≈ 0.82 V), Figures 5A and 5B
REF
illustrate output holding current as a function of RX for two values of currentsensing resistance (RS).
1.0
RS = 0.8 Ω
0.8
0.6
0.4
0.2
OUTPUT TRIP CURRENT in AMPERES
0
0300500
100200400600
HOLDING-CURRENT RESISTANCE in OHMS
R1 = 510 Ω
R2 = 100 Ω
Vb = 5 V
RS = 1.0 Ω
Dwg. GK-015
FIGURE 5A. HOLD-CURRENT RESISTANCE
(SLA7024M and SMA7029M)
3.0
R1 = 510 Ω
2.5
2.0
1.5
1.0
OUTPUT TRIP CURRENT in AMPERES
0.5
0
0300500700
R
2
= 100 Ω
V
b
= 5 V
100200400600800
HOLDING-CURRENT RESISTANCE in OHMS
RS = 0.33 Ω
RS = 0.47 Ω
Dwg. GK-015-1
FIGURE 5B. HOLD-CURRENT RESISTANCE (SLA7026M)
NOTE: Holding current determines holding torque, which is normally
greater than running torque. Consult motor manufacturer for recommended
safe holding current and motor winding temperature limits in “standstill” or
“detent” mode.
The MOSFET outputs create ringing noise with PWM, but the RC filter
precludes malfunctions. The comparator operation is affected by R5 and C
and, thus, current overshoot is influenced by component values. Empirical
adjustment to “fine-tune” the current limit is likely.
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
DETERMINING THE MOTOR PWM FREQUENCY
The modules function asynchronously, with PWM OFF time fixed by R
and C1 at input td. The OFF time can be calculated as:
t
≈ -R3 • C1 • logn (1 - 2)(5)
OFF
Recommended circuit constants and t
Vb = 5 V
R3 = 47 kΩ
C1 = 470 pF
t
= 12 µs
OFF
50
3
V
b
are:
OFF
40
RS = 1 Ω
L/R = 1 to 3 ms
30
20
ON TIME in µs
10
0
061014
24812
MOTOR RESISTANCE in OHMS
VCC = 24 V
VCC = 36 V
20
25
30
35
40
CHOPPING FREQUENCY in kHz
Dwg. GK-016
FIGURE 7.
PWM FREQUENCY vs MOTOR RESISTANCE
POWER DISSIPATION CALCULATIONS
Excepting high-current applications utilizing the SLA7026M above
approximately 2.0 A at +65°C (with 2-phase operation), the need for heat
sinks is rare. The basic constituents of conduction losses (internal power
dissipation) include:
(a) FET output power dissipation (I
(b) FET body diode power dissipation (VSD • I
OUT
2
• r
DS(on)
OUT
or I
), and
OUT
• V
DS(ON)
),
(c) control circuit power dissipation (VCC • ICC).
Device conduction losses are calculated based on the operating mode
(wave drive, half-step, or 2-phase). Assuming a 50% output duty cycle:
Wave Drive = 0.5 (I
Half-Step = 0.75 (I
2-Phase = (I
OUT
2
• r
OUT
2
• r
OUT
2
• r
DS(on)
) + (VSD • I
) + 0.5 (VSD • I
DS(on)
) + 0.75 (VSD • I
DS(on)
OUT
) + (V
OUT
OUT
• 15 mA)
CC
) + (V
) + (V
• 15 mA)
CC
• 15 mA)
CC
SLA7024M, SLA7026M, AND SMA7029M
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
PACKAGE RATINGS/DERATING FACTORS
Thermal ratings/deratings for the multi-chip module packages vary
slightly. Normally, the SLA7024M and SMA7029M do not need heat
sinking when operated within maximum specified output current (≤1.0 A
with 2-phase drive) unless the design ambient temperature also exceeds +60°C. Thermal calculations must also consider the temperature
effects on the output FET ON resistance. The applicable thermal
ratings for the PMCM packages are:
SLA7024M and SLA7026M 18-Lead Power-Tab SIP
R
= 28°C/W (no heat sink) or 4.5 W at +25°C and a derating
ΘJA
factor of -36 mW/°C for operation above +25°C. R
SMA7029M 15-Lead SIP
R
= 31°C/W (no heat sink) or 4.0 W at +25°C and a derating
ΘJA
factor of -32 mW/°C for operation above +25°C. R
= 5°C/W.
ΘJC
= 6°C/W.
ΘJC
TEMPERATURE EFFECTS ON FET r
DS(on)
Analyzing safe, reliable operation includes a concern for the
relationship of NMOS ON resistance to junction temperature. Device
package power calculations must include the increase in ON resistance
(producing higher output ON voltages) caused by higher operating
junction temperatures. Figure 8 provides a normalized ON resistance
curve, and all thermal calculations should consider increases from the
given +25°C limits, which may be caused by internal heating during
normal operation.
3. The hatched area is exposed (electrically isolated) heat spreader.
4. Recommend use of metal-oxide-filled, alkyl-degenerated oil base, silicone grease (Dow Corning 340 or equivalent).
SLA7024M, SLA7026M, AND SMA7029M
HIGH-CURRENT PWM,
UNIPOLAR STEPPER MOTOR
CONTROLLER/DRIVERS
SMA7029M
Dimensions in Inches
(for reference only)
1.24
MAX.
1.22
±0.008
0.402
±0.008
115
+0.008
0.026
–0.004
0.335
0.080
±0.004
MAX.
0.022
30°
0.157
±0.008
0.264
±0.020
+0.008
–0.004
0.157
±0.028
0.098
±0.008
0.057
±0.006
0.118
Dimensions in Millimeters
(controlling dimensions)
31.5 MAX.
31±0.2
±0.2
10.2
115
+0.2
0.65
–0.1
NOTE: Exact body and lead configuration at vendor’s option within limits shown.
The products described here are manufactured in Japan by Sanken Electric Co.,
Ltd. for sale by Allegro MicroSystems, Inc.
Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. reserve the right to
make, from time to time, such departures from the detail specifications as may be
required to permit improvements in the design of their products.
The information included herein is believed to be accurate and reliable.
However, Sanken Electric Co., Ltd. and Allegro MicroSystems, Inc. assume no
responsibility for its use; nor for any infringements of patents or other rights of third
parties which may result from its use.