ALLEGRO ATS672LSB User Manual

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Preliminary – Subject to Change
PIN OUT DIAGRAM
4 3 2 1
Pin 1: V Pin 2: V Pin 3: Test Pin (Tie to GND) Pin 4: Gnd
CC
OUT
ATS672LSB
Self-Calibrating TPO Gear-Tooth Sensor with
The ATS672LSB true zero-speed gear-tooth sensors are optimized Hall IC/magnet configurations packaged in a single in­line package (SIP) that provides a user-friendly solution for digital gear-tooth-sensing applications. The SIP module consists of an over-molded package, which holds together a samarium cobalt magnet, a pole piece and a true zero-speed Hall IC that has been optimized to the magnetic circuit. This small package can be easily assembled and used in conjunction with gears of various shapes and sizes.
The sensor incorporates a single-element Hall IC that switches in response to magnetic signals created by a ferrous target. The IC contains a sophisticated digital circuit designed to eliminate the detrimental effects of magnet and system offsets. Signal processing is used to provide zero-speed performance independent of air gap and also to dynamically adapt device performance to the typical operating conditions found in automotive applications (reduced vibration sensitivity). High­resolution (9-bit) peak-detecting DACs are used to set the adaptive switching thresholds of the device. Hysteresis in the thresholds reduces the negative effects of any anomalies in the magnetic signal (such as magnetic overshoot).
9-Bit Signal Capture
ABSOLUTE MAXIMUM RATINGS
Supply Voltage, V Reverse Supply Voltage, V Reverse Current Through Output, I Continuous Output Current, I Storage Temperature, T Package Power Rating, R Maximum Junction Temperature, T Maximum Junction Temperature – 100 Hours, T
. . . . . . . . . . . . . . . . . . . . . . . . . . 28 V
CC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . –18 V
R
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 mA
R
. . . . . . . . . . . . . . . . . . . . . . . . . . 20 mA
OUT
. . . . . . . . . . . . . . . . . . . . . . . . . . . 170° C
S
. . . . . . . . . . . . . . . . . . . ~150°C/W
θJA
. . . . . . . . . . . . . . . . . . . . . . . . . 170° C
Jmax
. . . . . . . . . . . . . . . . . . . . . . . . . 180° C
Jmax
The ATS672LSB also includes a low-bandwidth filter that increases the noise immunity and the signal-to-noise ratio of the sensor. These features result in potential improvements in both the timing accuracy and the jitter performance of the device. The ATS672LSB sensor system is optimized for cam applications. Four versions of this device are available. The sensor can be chosen to have a high or low output signal in response to a “tooth”. The sensor is also available with and without TPOS (true power on state) capability. The low-on-tooth sensor without TPOS is available through general sales. (Part # ATS672LSB-LN). For other versions please contact the factory. Some restrictions may apply.
FEATURES
Tight timing accuracy over temperature True zero-speed operation True power-on sensing Air gap independent switch points High vibration immunity Large operating air gaps Operation down to 3.3 V Digital output representing target profile Single-chip solution for high reliability Small mechanical size Optimized Hall IC magnetic system AGC and reference-adjust circuit
Undervoltage lockout
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
OPERATING CHARACTERISTICS Valid at T
otherwise noted
Characteristics Symbol Test Conditions
ELECTRICAL CHARACTERISTICS
Supply Voltage VCC Operating; TJ < TJmax 3.3 26.5 V
= -40°C to +150°C and power supply within specification unless
A
Limits
Min. Typ. Max. Units
Reverse Supply Voltage V
I
RCC
= -5 mA (max) -18 V
RCC
Supply Zener Clamp Voltage VZ 28 33 37 V
Supply Zener Current IZ Tj < Tjmax; pulsed 100 mA
Output = off 3.0 6.5 11 mA
Supply Current ICC
Output = on 3.0 6.5 11 mA
POWER-ON STATE CHARACTERISTICS
Power Up Time t
Under Voltage Lockout V
PO
UV
Gear Speed < 100 rpm; Vcc> 3.3 V - 500 µs
- <Vcc
Min
V
OUTPUT STAGE
Low Output Voltage V
Output Current Limit I
Output Leakage Current I
Output Rise Time t
Output Fall Time t
I
OUT
lin
OFF
r
f
OUT
Output = ON, Tj < Tjmax 25 45 70 mA
Output = off, V
RL = 500 Ω, CL = 10 pF, TA = 25°C
RL = 500 Ω, CL = 10 pF, TA = 25°C
= 15 mA, Output = on - 0.2 0.45 V
OUT
= Vcc
- 10
(Max)
- 0.9 5.0
- 0.5 5.0
µA
µs
µs
Rise and Fall Time
Output High
90%
100%
10%
t
r
Rev. 1.2 May 1, 2002
Page 2 of 12
90%
10%
t
f
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
Output Low
Time
[Seconds]
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Limits
Characteristics Symbol Test Conditions
Min. Typ. Max. Units
SWITCH POINT CHARACTERISTICS
Tooth Speed S
Bandwidth f-3db 40 kHz
Operate Point Bop%
Release Point Brp%
Output Polarity ATS672LSB-LN (no TPOS) ATS672LSB-LT (with TPOS)*
Output Polarity ATS672LSB-HN (no TPOS)* ATS672LSB-HT (with TPOS)*
* Restrictions on availability may apply.
Calibration
Initial Calibration CI
AGC Disable Cf
max
V
OUT
V
OUT
0 8.0 kHz
% of peak to peak referenced to tooth signal, AG < Agmax; % of peak to peak referenced to tooth signal, AG < Agmax;
Over valley HIGH
Over tooth LOW
Over valley LOW
Over tooth HIGH
Number of rising mechanical edges for
accurate edge detection
Number of rising mechanical edges
required to complete AGC calibration
+30 %
+40 %
3 Edges
3 Edges
Switchpoints
Tooth Signal
Bop%
100%
Brp%
Bop%
Brp%
Valley Signal
Rev. 1.2 May 1, 2002
Page 3 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
OPERATION WITH 8X Reference Target over Operational Air Gap and Temperature with Test Circuit #1 Unless Otherwise Stated
Characteristics Symbol Test Conditions
Limits
Min. Typ. Max. Units
t
ICRel
Rising and falling edge, RPM = 1000 during initial calibration
3.0 6.0 °
gear eccentricity < 0.1 mm
1
Relative Timing Accuracy
t
Rel
Rising mechanical edge after initial calibration, RPM = 1000
- 0.3 0.6 ° gear eccentricity < 0.1 mm Falling mechanical edge
t
Rel
after initial calibration, RPM = 1000
- 0.5 0.8 ° gear eccentricity < 0.1 mm Rising mechanical edge
t
2
Absolute Timing Accuracy
AbsRise
air gap: 1.5mm, temperature: 25°C RPM: 1000 Falling mechanical edge
t
AbsFall
air gap: 1.5mm, temperature: 25°C
- -0.2 - °
- +0.6 - ° RPM: 1000
3
Phase Delay t
4
TPOS Air Gap Min
ATS672LSB – LT and HT
5
TPOS Air Gap Range
ATS672LSB – LT and HT
6
TPOS Air Gap Max
ATS672LSB – LT and HT
RelSpeed
AG
AG
TPOS
AG
After initial calibration air gap: 1.5 mm, temperature: 25°C
Valleys may be detected as teeth:
Min
incorrect TPOS
- 6.66 -
- - 0.5 mm
Distance for correct TPOS functionality 0.5 - 2.25 mm
Teeth may be detected as a valley:
Max
incorrect TPOS
2.25 - 5.0 mm
Operational Air Gap Range AG Output switching: running mode only 0.5 - 2.25 mm
x 10
/ RPM
-5
°
Edge Repeatability
t
θE
360° repeatability, 1000 edges 0.04
°
1
Relative Timing Accuracy Range is the change in edge position over the operational air gap and temperature range that
can be expected from a single device. This does not include part-to-part variation.
2
The Typical Absolute Timing Accuracy is the difference between the target mechanical edge (rising or falling) and the
corresponding sensor electrical edge.
3
Phase Delay is the change in edge position over the operational RPM range that can be expected from a single device.
This does not include part-to-part variation or variation due to temperature.
4
The TPOS Air Gap Min is the Installation Air Gap where the device may detect Valleys as Teeth. The True Power On
Function is NOT guaranteed to operate.
5
The TPOS Air Gap Range is the Installation Air Gap Range where the True Power On Function is guaranteed to
operate. Operating is defined as correctly detecting a tooth when powered up over a tooth and correctly detecting a valley when powered up over a valley using the Reference Target. This specification is only valid for targets that meet or exceed the ‘Gear Parameters for Correct TPOS Operation’ section of this document.
6
The TPOS Air Gap Max is the Installation Air Gap where the device may detect a Tooth as a Valley. The True Power On
Function is NOT guaranteed to operate.
Rev. 1.2 May 1, 2002
Page 4 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Relative Timing Accuracy
Target
Device Output
T
(Max - Min) T
AbsRise
AbsFall
(Max - Min)
Operational Air Gap
Valley
Tooth
Air Gap
Absolute Timing Accuracy
Target
T
AbsRise
Device Output
T
AbsFall
T
AbsFall
(Max - Min)
TPOS Air Gap
Valley
Tooth
TPOS Air Gap
TPOS Air Gap
Range
Min
TPOS Air Gap
Max
Phase Delay with RPM
Phase Delay [°]
0 Max RPM
RPM
Rev. 1.2 May 1, 2002
Page 5 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Output Rise Time: R = 500 Ω, C = 10 pF
Output Fall Time: R = 500 Ω, C = 10 pF
Rev. 1.2 May 1, 2002
Page 6 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Reference Target Dimensions
Target
Reference Target 120 mm 6.0 mm 23.6 mm 23.6 mm 5.0 mm
Reference Target
Diameter
)
(D
o
Thickness
(F)
Reference Target Dimensions
GEAR PARAMETERS FOR CORRECT TPOS OPERATION
Valley Depth (ht) Depth of target valley 5.0 - - mm Valley Width (PC – T) Length and width of target valley 13 - - mm Tooth Width (T) Width of target tooth 5.0 - - mm Thickness (F) Thickness or length of target tooth 5.0 - - mm
1
MATERIAL PROPERTIES: CRS 1018
1
The target must generate a minimum of 120 gauss difference between the tooth field and the valley field at the Maximum Installation
Air Gap. With the materiel and dimensions mentioned above the target will generate the required 120 gauss.
Tooth Width
(T)
Valley Width
(PC – T)
Limits Characteristic Description
Min. Typ. Max. Units
Valley Depth
(ht)
Rev. 1.2 May 1, 2002
Page 7 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
MECHANICAL INFORMATION
Component Material Function Value
Sensor Package
Material
SmCo – R22
Thermoset epoxy Max. temperature 170°C
8 mm D x
4 mm L
Leads Copper, 0.016” dia, 0.050” spacing
2
Lead Coating
1
Temperature excursions of up to 225°C for 2 minutes or less are permitted.
2
All industry accepted soldering techniques are acceptable for this sub-assembly as long as the indicated maximum
Solder, tin / lead 90/10
temperatures for each component are not exceeded.
DEVICE QUALIFICATION PROGRAM
Test Name Test Conditions Test Length
High Temperature Operating Life
High Temperature Bake
Temperature Humidity Bias
AEC-Q100 #2 (JA108) Ta = 150°C, Tj = 165°C AEC-Q100 #3 (JA103) Ta = 170°C AEC-Q100 #5 (JA101) 85°C/85%RH
408 hrs 3 77
1000 hrs 3 77
1008 hrs 3 77
Autoclave AEC-Q100 #6 (JA102) 96 hrs 3 77
Temperature Cycling AEC-Q100 #7(JA104) 500 cycles 3 77
ESD
Early Life Failure Rate
Thermal Shock
AEC-Q100 #20 (AEC-Q100­002, AEC-Q100-003) AEC-Q100 #25 (AEC-Q100-
008)
-40°C to +150°C, 1 minute transition, 10 minute dwell
- 1 3/model/step HBM & MM
150°C/24 hrs 3 800
100 cycles 3 77
# of Lots
Sample / lot Comments
-65°C to +160°C, 30 sec. transition, 30 minute dwell
1
Rev. 1.2 May 1, 2002
Page 8 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
A
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Functional Block Diagram
OFFSET
HALL AMP
ADJUST
TC ADJUST
UTOMATIC GAIN CONTROL
LPF
DIFF
Offset TC
POR
Pin1 VCC
Internal
Regulator
(Analog)
Internal
Regulator
(Digital)
COMP_P
AGGRESSIVE
UPDATE
LOGIC
DIFF
OUTPUT
STATE
CLK
9-BIT
COUNTER
9-BIT PDAC
TPOS
TPOS
TRIM
PDAC
TPOS
OUTPUT
VTHRESH
THRESHOLD
POWER ON
OUTPUT
INITIALIZE
VREF
DIFF
THRESHOLD
COMPARATOR
THRESHOLD
OUTPUT
OUTPUT DRIVER
Pin2
OUTPUT
STATE
COMP_N
OUTPUT
STATE
AGGRESSIVE
UPDATE
LOGIC
CLK
NDAC
9-BIT NDAC
1M OSC
9-BIT
COUNTER
Rev. 1.2 May 1, 2002
Page 9 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
k
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
EMC CAPABILITY
All EMC tests shall be conducted at 23±5°C
Test Name Reference Specification Circuit Parameters Performance
ISO 7637-1, Test Level Inductive transient ISO 7637-1, Test pulse 1 Test circuit #1 - - - C Inductive transient ISO 7637-1, Test pulse 2 Test circuit #1 - - - C Switching transients ISO 7637-1, Test pulses 3a & 3b Test circuit #1 - - - A Low voltage drop-out ISO 7637-1, Test pulse 4 Test circuit #1 - - - A Load dump transient ISO 7637-1, Test pulse 5 Test circuit #1 A C Starting transient ISO 7637-1, Test pulse 6 Test circuit #1 - ­Power-off transient ISO 7637-1, Test pulse 7 Test circuit #1 - - - C
ESD – Human Body Model (HMB) ESD – Machine Model (MM)
Direct RF Injection ISO 11452-7 Test circuit #1 TBD Bulk Current Injection ISO 11452-4 Test circuit #1 TBD TEM Cell ISO 11452-3 Test circuit #1 Passes to 200 V/m
AEC-Q100-002 No additional components Passes to +/- TBD
AEC-Q100-003 No additional components Passes to +/- TBD
Test circuits for electromagnetic compatibility and Typical Operating Schematic
Test circuit 1
V
emc
R
S
100
0.1 µF
GND
Vs
1
4
5 V
R
1.2
L
2
120 pF
3 (Must be Grounded)
I II III IV
1
C E
1
C E
1
Additional protection circuitry is required to protect the device from destruction above this voltage level.
Rev. 1.2 May 1, 2002
Page 10 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
Power Derating Curve: ATS672LSB Package
Power Derating
Due to internal power consumption, the temperature of the IC (junction temperature, Tj) is higher than the ambient environment temperature, Ta. To ensure that the device does not operate above the maximum rated junction temperature use the following calculations:
T=P Where P
T=Vcc * Icc * R
Where T denotes the temperature rise resulting from the IC’s power dissipation: TJ = TA + T R
Typical T
T
P P T=P T
Maximum Allowable Power Dissipation Calculation
T T 170 = 160 + T
T = 10°C T = P P
Maximum Vcc for P
P Vcc = P
* R
D
θJA
=Vcc * Icc
D
θJA
=150°C/W TJ(max) = 170°C
θJA
Calculation:
=25°C, Vcc=5 V, Icc(On)=6.5 mA
A
=Vcc * Icc
D
= 5 V * 6.5 mA = 32.5 mW
D
= TA + T = 25°C + 4.9°C = 29.9°C
J
= TA + T
J
(max) = 170°C, if TA=160°C then:
J
=Vcc * Icc Icc = 10 mA (max) at 160°C
D
J
* R
= 32.5 mW * 150°C/W = 4.9°
D
θJA
* R
(R
D
θJA
= 10°C / 150°C/W = 66.6 mW @ TA = 160°C
D(max)
/ Icc = 66.6 mW / 10 mA = 6.66 V
D
= 150°C/W)
θJA
D(max)
=111 mW at TA=160°C
Maximum Power Dissipation vs. Ambient Temperature
1000
900
800
700
600
500
400
300
Dissipation [mW]
200
Maximum Allowable Power
100
SB Package: Thermal Resistance: 150°C/Watt
0
20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Ambient Temperature [°C]
Rev. 1.2 May 1, 2002
Page 11 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
ATS672LSB
SELF-CALIBRATING TPOS GEAR-TOOTH SENSOR WITH 9-BIT SIGNAL CAPTURE
Preliminary – Subject to Change
SB PACKAGE DRAWING
Tolerances unless otherwise specified: 1 place ±0.1 mm, 2 places ±0.05 mm NOTE: Nominal dimensions and tolerances dependent on package material
Rev. 1.2 May 1, 2002
Page 12 of 12
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 1995 Allegro MicroSystems, Inc.
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