ALLEGRO A3930, A3931 User Manual

A3930 and A3931
Automotive 3-Phase BLDC Controller and MOSFET Driver
Features and Benefits
High current 3-phase gate drive for N-channel MOSFETs Synchronous rectification Cross-conduction protection Charge pump and top-off charge pump for 100% PWM Integrated commutation decoder logic Operation over 5.5 to 50 V supply voltage range Extensive diagnostics output Provides +5 V Hall sensor power Low-current sleep mode
Package: 48 Lead LQFP with exposed thermal pad (suffix JP)
Description
The A3930 and A3931 are 3-phase brushless DC (BLDC) motor controllers for use with N-channel external power MOSFETs. They incorporate much of the circuitry required to design a cost effective three-phase motor drive system, and have been specifically designed for automotive applications. A key automotive requirement is functionality over a wide input supply range. A unique charge pump regulator provides adequate (>10 V) gate drive for battery voltages down to 7 V, and allows the device to operate with a reduced gate drive at battery voltages down to 5.5 V. Power dissipation in the charge pump is minimized by switching from a voltage doubling mode at low supply voltage to a dropout mode at the nominal running voltage of 14 V. A bootstrap capacitor is used to provide the above-battery supply voltage required for N-channel MOSFETs. An internal charge pump for the high-side drive allows for DC (100% duty cycle) operation. Internal fixed-frequency PWM current control circuitry can be used to regulate the maximum load current. The peak load current limit is set by the selection of an input reference voltage and external sensing resistor. The PWM frequency is set by a user-selected external RC timing network. For added flexibility, the PWM input can be used to provide speed and
Approximate Scale 1:1
Continued on the next page…
T ypical Application
3930-DS Rev. 2
A3930 and
Automotive 3-Phase BLDC Controller
A3931
Description (continued)
torque control, allowing the internal current control circuit to set the maximum current limit. Efficiency is enhanced by using synchronous rectification. The power FETs are protected from shoot-through by integrated crossover control with dead time. The dead time can be set by a single external resistor. The A3930 and A3931 only differ in their response to the all-zero
Selection Guide
Part Number Option Packing Terminals Package
A3930KJP-T Hall short detection 250 pieces/tray
A3930KJPTR-T Hall short detection 1500 pieces/reel
A3931KJP-T Pre-positioning 250 pieces/tray
A3931KJPTR-T Pre-positioning 1500 pieces/reel
combination on the Hall inputs. In this state, the A3930 indicates a logic fault, but the A3931 pre-positions the motor in an unstable starting position suitable for start-up algorithms in microprocessor­driven “sensor-less” control systems. Both devices are supplied in a 48-pin LQFP with exposed thermal pad. This is a small footprint (81 mm2) power package, that is lead (Pb) free, with 100% matte tin leadframe plating.
48 LQFP surface mount
and MOSFET Driver
Absolute Maximum Ratings
Parameter Symbol Conditions Rating Units
Load Supply Voltage V
V
Logic Input/Output Voltage
Output Voltage Range
Operating Temperature Range (K) T
Junction Temperature T
Transient Junction Temperature T
Storage Temperature Range T
ESD Rating, Human Body Model
ESD Rating, Charged Device Model AEC-Q100-011, all pins 1050 V
RESET
V
V
V
V
VBB pin –0.3 to 50 V
BB
RESET pin input –0.3 to 6 V
Remaining logic pins –0.3 to 7 V
GHA, GHB, and GHC pins VSx to VSx+ 15 V
GHx
GLA, GLB, and GLC pins –5 to 16 V
GLx
CA, CB, and CC pins VSx+ 15 V
Cx
SA, SB, and SC pins –5 to 55 V
Sx
CSP, CSN, and LSS pins –4 to 6.5 V
CSO, VDSTH pins –0.3 to 6.5 V
VDRAIN pin –0.3 to 55 V
A
J
Overtemperature event not exceed­ing 1 s, lifetime duration not exceed-
tJ
ing 10 hr; guaranteed by design characterization
S
AEC-Q100-002, all pins except CP1 2000 V
AEC-Q100-002, pin CP1 1000 V
–40 to 150 °C
–55 to 150 °C
150 °C
175 °C
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
2
A3930 and
Automotive 3-Phase BLDC Controller
A3931
QV5
VBAT+
V5BD
CV5
MODE
COAST
BRAKE
RESET
DIR
and MOSFET Driver
Functional Block Diagram
CP
VBB
V5
H1
+5V Ref
Control
Logic
Phase A of three phases
CP1CP2
Charge
Pump
Regulator
Charge
Pump
Boostrap
Monitor
High-Side Drive
VREG
VDRAIN
CA
GHA
SA
CREG
CBOOTA
RGHA
P
V5
H1 H2 H3
&C
&B
H2
H3
RDEAD
PWM
TACHO
DIRO
ESF
FF1
FF2
Pad
Diagnostics and Protection –UVLO –TSD –Short to Supply –Short to Ground –Shorted Winding –Low Load
VDSTH
RC
Q
OSC
VREG
Low-Side Drive
R
Blanking
S
REF
CSOUT
CTRT
AGND
GLA
RGLA
LSS
TEST
CSP
CSN
P
&A
RSENSE
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
3
A3930 and
Automotive 3-Phase BLDC Controller
A3931
ELECTRICAL CHARACTERISTICS at T
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Supply and Reference
VBB Functional Operating Range
VBB Quiescent Current
V5 Quiescent Current I
VREG Output Voltage V
Bootstrap Diode Forward Voltage V
Bootstrap Diode Resistance r
Bootstrap Diode Current Limit I Top-off Charge Pump Current Limit I High-Side Gate Drive Static Load
Resistance V5 Output Voltage V VBE of External Transistor QV5 V V5BD Base Drive Capability for QV5
Gate Output Drive
Turn-On Rise Time t Turn-Off Fall Time t
Pull-Up On Resistance R
Pull-Down On Resistance R
Short-Circuit Current – Source Short-Circuit Current – Sink I
GHx Output Voltage V
GLx Output Voltage V
6
2
2
= –40°C to 150°C, V
J
DS(on)UP
DS(on)DN
I
SC(source)TJ
SC(sink)
V
BB
I
BBQ
I
BBS
V5Q
REG
fBOOT
D
DBOOT
TOCPM
R
GSH
5
BEEXT
I
5BD
r
f
GHx
GLx
and MOSFET Driver
= 7 to 45 V, unless otherwise noted
BB
Function correct, parameters not guaranteed
RESET = High, outputs = Low 11 14 mA RESET = Low, sleep mode 10 A RESET = High, outputs = Low 5 mA V
7.4 V, I
BB
6 V < V
BB
I
= 0 to 15 mA
REG
5.5 V < VBB < 6 V, I
= 0 to 15 mA 12.10 13 13.75 V
REG
< 7.4 V
< 10 mA 9 10 V
REG
ID = 10 mA 0.4 0.7 1.0 V
ID = 100 mA 1.5 2.2 2.8 V
r
D(100 mA)
V
C
LOAD
C
LOAD
TJ = 25°C, I TJ = 150°C, I TJ = 25°C, I TJ = 150°C, I
= (V
fBOOT(150 mA)
fBOOT(50 mA)
) / 100 mA
= 3300 pF, 20% to 80% points 60 ns = 3300 pF, 80% to 20% points 40 ns
= –150 mA 3 4 5
GHx
= –150 mA 4.6 5.6 6.6
GHx
= 150 mA 1 1.5 2
GLx
= 150 mA 1.5 2.3 3
GLx
= 25°C –500 mA TJ = 25°C 850 mA tw < 10 s
Bootstrap capacitor fully charged
1
5.5 50 V
2 × V
BB
–2.7
––V
61020
250 500 750 mA
200 A
250 k
4.75 5 5.25 V ––1V – –2 mA
V
– 0.2 V
Cx
V
REG
0.2
––V
Continued on the next page...
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
4
A3930 and
Automotive 3-Phase BLDC Controller
A3931
ELECTRICAL CHARACTERISTICS (continued) at T
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Turn-Off Propagation Delay t
Dead Time (turn-off to turn-on delay) t
Logic Inputs and Outputs
FFx Fault Output (Open Drain) V FFx Fault Output Leakage Current
2
TACHO and DIRO Output High Voltage V TACHO and DIRO Output Low Voltage V Input Low Voltage V Input High Voltage (Except RESET) V RESET Input High Voltage V Input Hysteresis V Input Current (Except H1, H2, H3, and
RESET)
2
RESET Input Pull-Down Resistor R
Hx Input Pull-Up Resistor R
Current Sense Differential Amplifier
Input Bias Current Input Offset Current
2
2
CSP Input Resistance R CSN Input Resistance R
Differential Input Voltage V
Output Offset Voltage V Output Offset Voltage Drift V Input Common Mode Range V Differential Input Voltage Gain A
Low Output Voltage Error V
DC Common Mode Gain A Source Resistance r
Output Dynamic Range V
Output Current – Sink I Output Current – Source
2
p(off)
DEAD
OL
I
OH
OH
OL
IL
IH
IHR
IHys
I
IN
PD
PU
I
IBS
I
IOS
CSP
CSN
ID
OOS
OOS(t)
CM
V
err
CMdc
CSOUT
CSOUT
CSOUT(sink)VCSOUT
I
CSOUT(source)VCSOUT
and MOSFET Driver
= –40°C to 150°C, V
J
From Hall input change to unloaded gate output change
From other control input change to unloaded gate output change
R
= 5 k 180 ns
DEAD
R
= 50 k 835 960 1090 ns
DEAD
R
= 400 k 3.3 s
DEAD
= 7 to 45 V, unless otherwise noted
BB
300 500 700 ns
150 200 ns
RDEAD = tied to V5 6 s
I
= 1 mA, fault asserted 0.4 V
OL
VO = 5 V, fault not asserted –1 1 A
I
= –1 mA V5 – 1 V V
OH
I
= 1 mA 0.4 V
OL
0.8 V 2––V
2.2 V
300 500 mV
–1 1 A
V
= 5 V 50 k
IN
V
= 0 V 100 k
IN
CSP = CSN = 0 V –250 –200 –150 A CSP = CSN = 0 V –10 10 A Measured with respect to AGND 80 k Measured with respect to AGND 4 k V
= CSP – CSN, –1.3 V < CSP < 4 V,
ID
–1.3 V < CSN < 4 V
0 200 mV
CSP = CSN = 0 V 100 320 550 mV CSP = CSN = 0 V 100 V/°C CSP = CSN –1.5 4 V 40 mV < V 0 < V
V
CSOUT
< 175 mV, VCM in range 18.5 19 19.5 V/V
ID
< 40 mV,
ID
= (19 × VID) + V
OOS
+ V
err
–20 20 mV
CSP = CSN = 200 mV –30 dB V
–100 A < I
= 2 V, –2 mA < I
CSOUT
< 0.5 mA 80
CSOUT
< 100 A 0.1
CSOUT
= 2 V ±5% 1 mA = 2 V ±5% –19 mA
1
– 0.2
V5
V
Continued on the next page…
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
5
A3930 and
Automotive 3-Phase BLDC Controller
A3931
ELECTRICAL CHARACTERISTICS (continued) at T
= –40°C to 150°C, V
J
= 7 to 45 V, unless otherwise noted
BB
and MOSFET Driver
1
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Supply Rejection PSRR CSP = CSN = AGND, 0 to 300 kHz 45 dB Small Signal 3 dB Bandwidth Frequency f
Settling Time t
AC Common Mode Gain A
Common Mode Recovery Time t
3dB
SETTLE
CMac
CMrec
Output Slew Rate SR
Input Overload Recovery Time t
IDREC
VID=10 mV To within 10%, V
PP
= 1 VPP square
CSOUT
wave V
= 250 mVPP, 0 to 1 MHz –28 dB
ICR
To within 100 mV, V
= +4.1 to 0 V
ICR
step 10% to 90% points, VID= 0 to 175 mV
step
1.6 MHz
400 ns
–1–s
–20–V/s
To within 10%, VID=250 mV to 0 V step 500 ns
Current Limit
Reference Comparator Input Offset Voltage V Reference Input Clamp Voltage V Comparator Blank Time t REF Input Bias Current I RC Charge Current
2
RC HIgh Voltage Threshold V RC Low Voltage Threshold V
IOC
REFC
RC
IBREF
I
RC
RCH
RCL
External pull-up to 5 V R
= 200 k 3.75 4 4.2 V
REF
RT= 56 k, CT = 470 pF 650 ns
–15 0 15 mV
–0–A
–1.15 –1 –0.85 mA
1.7 1.9 2.1 V
0.6 0.7 0.8 V
Protection
V
rising 7.5 8 8.5 V
VREG Undervoltage Lockout V
Bootstrap Capacitor Undervoltage Lockout V Bootstrap Capacitor Undervoltage Lockout
Hysteresis V5 Undervoltage Lockout V V5 Undervoltage Lockout Hysteresis V VDSTH Input Voltage Range V VDSTH Input Current
2
VDRAIN Input Voltage Range V
Short-to-Ground Threshold Offset
Short-to-Battery Threshold Offset
3,5
4,5
Low Load Current Detection Voltage V Overtemperature Flag T Overtemperature Flag Hysteresis T
1
Parameters are tested at 135°C. Values at 150°C are guaranteed by design or correlation.
2
For input and output current specifications, negative current is defined as coming out of (sourcing) the specified device pin.
3
High side on. As VSX decreases, fault occurs if V
4
Low side on. As VSX increases, fault occurs if V
5
V
threshold is V
STG
6
Function is correct but parameters not guaranteed above or below general limits (7 to 45 V).
DTSTH
+ V
STGO
. V
STB
threshold is V
REGUV
BOOTUVVBOOT
V
BOOTUVHysVBOOTUVHys
5UV
5UVHys
DSTH
I
DSTH
DRAIN
V
STGO
V
STBO
CSOL
JF
JFHys
– V
– V
SX
LSS
DTSTH
> V
> V
BAT
SX
REG
V
falling 6.75 7.25 7.75 V
REG
falling, VCx – V
= %V
REG
Sx
59 69 %
–13–%
V5 falling 3.4 3.65 4.0 V
300 400 500 mV
0.3 4 V
–1 1 A
7VBB45 V
V
> 1 V ±300 mV
DSTH
V
1 V, 7 V V
DSTH
V
> 1 V ±300 mV
DSTH
V
1 V, 7 V V
DSTH
30 V –150 150 mV
DRAIN
30 V –150 150 mV
DRAIN
500 mV
Temperature increasing 170 ºC Recovery = T
.
STG
.
STB
+ V
STBO
.
JF
– T
JFHys
–15–ºC
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
6
A3930 and
Automotive 3-Phase BLDC Controller
A3931
and MOSFET Driver
Thermal Characteristics
THERMAL CHARACTERISTICS may require derating at maximum conditions, see Applications Information section
Characteristic Symbol Test Conditions* Value Units
4-layer PCB, based on JEDEC standard 23 ºC/W
Package Thermal Resistance R
Die-to-Exposed Pad Thermal Resis­tance
*Additional thermal information available on Allegro Web site.
JA
R
JP
Power Dissipation versus Ambient Temperature
2-layer PCB, with 3 in. by thermal vias
2
of copper area each side connected
44 ºC/W
2 ºC/W
6.0
5.0
4.0
R
R
QJA
Q
JA
= 23°C/W
= 44°C/W
3.0
2.0
1.0
0
ALLOWABLE PACKAGE POWER DISSIPATION IN WATTS
50 75 100 125 15025 AMBIENT TEMPERATURE IN °C
Allegro MicroSystems, Inc. 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
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