Allegion Von Duprin Maintenance Kit User Manual
*941079-00*
941079-00
Maintenance Kit
Page: TOC-1
Table of Contents
Description: Page Number:
Pictorial Index to Parts (immediatey follows “Table of Contents”) .............................PIP-1, PIP-2
1. Center Case Parts
Insert-98/99 One Piece Cover .........................................................................................1-1
NL Drive Screw-98/99 Device ..........................................................................................1-2
Control Link Pin-Touch Bar Device .................................................................................1-2
Tailpiece Guide .............................................................................................................. 1-3
2. Dogging Assembly Parts
Hex Dogging Replacement Kit ........................................................................................2-1
Hex Dogging Shaft .........................................................................................................2-1
Dogging Adapter Spring .................................................................................................. 2-2
Dogging Spring ................................................................................................................2-3
Cylinder Dog Actuator .....................................................................................................2-4
CD Dogging Plug ..............................................................................................................2-4
3. Mechanism Case Parts
Mechanism Case Mounting Bracket ..............................................................................3-1
Anti-Rattle Spring-33/35/98/99 ....................................................................................... 3-2
Cover Plate
Shock Absorber and Holder Assembly..........................................................................3-3
Pushbar Guide (front) ......................................................................................................3-4
Pushbar Guide (rear)......................................................................................................
Stop ............................................................................................................ 3-2
3-5
4. Vertical Rod Parts
Rod Extension Connector ................................................................................................ 4-1
Extension Rod Drill Template-2227/98/9927 ................................................................... 4-1
98/9927 Rod Guide Assembly........................................................................................4-2
1/8 x 7/16 Roll Pin ...........................................................................................................4-2
5. Surface Vertical Latch Parts
299 Strike Shim ...............................................................................................................5-1
Shim-264/299F/499F Strike ............................................................................................ 5-1
Bolt Return Spring ..........................................................................................................5-2
98/9927 Auxiliary Bolt Spring .........................................................................................5-3
Page: TOC-2
Table of Contents (continued)
Description: Page Number:
6. Concealed Vertical Latch Parts
Ratchet Lever Spring..................................................................................................... 6-1
#10 External Tooth Lock Washer ................................................................................6-2
Compression Spring-33/3547....................................................................................... 6-2
7. Mounting Hardware, Screws, and Retaining Rings
325 Sex Bolt Assembly ................................................................................................. 7-1
425 Sex Bolt Assembly ................................................................................................. 7-1
10-12 x 10-24 x 1 PTHCS ............................................................................................ 7-2
10-24 x 3/4 PPHMS ..................................................................................................... 7-2
10-24 x 1 PPHMS ......................................................................................................... 7-3
8-32 x 1/4 UFPHMS .................................................................................................... 7-3
10-24 x 3/4 UFPHMS ................................................................................................... 7-4
1/4-20 x 3/4 UFPHMS ................................................................................................. 7-4
8-18 x 1/2 UFPHSMS .................................................................................................. 7-5
12-24 Mechanism Case Screw.................................................................................... 7-5
Truarc Retaining Ring T5304-18
10-32 x 1/4 UFPHMS with Nylock ................................................................................ 7-7
10-24 x 3/4 FPHMS ..................................................................................................... 7-7
.................................................................................... 7-6
8. Trim Parts
Shear Pin ..................................................................................................................... 8-1
Cylinder Retaining Cup................................................................................................ 8-2
992L Lift Spring ............................................................................................................ 8-2
Hex Stud-994/996 Trim................................................................................................ 8-3
1/4-20 Hex AStud ........................................................................................................ 8-3
10-24 x 1 3/8 PPHMS .................................................................................................. 8-4
Truarc Retaining Ring 5160-42 ................................................................................... 8-4
Wave Spring Washer................................................................................................... 8-5
1/4-20 x 5/8 Socket Set Screw ..................................................................................... 8-6
Appendix A: Device Lubrication
Appendix B: Latch Lubrication
Index by Part Number...................................................................................................IPN-1, IPN-2
............................................................................................... A-1
................................................................................................ B-1
Pictorial Index to Parts
The number in each circle below is the page where information on the part is
found. Use the “Table of Contents” to find items by part description. Use the
“Index by Part Number” in the back of the manual to find items by part number.
7-6
3-1
3-1
7-1
Page: PIP-1
1-2
7-2
3-5
3-2
2-3
2-4
2-4
3-4
2-1
2-1
7-1
2-2
3-4
7-5
3-3
7-5
7-3
1-3
1-2
5-1
Page: PIP-2
Pictorial Index to Parts (continued)
The number in each circle below is the page where information on the part is
found. Use the “Table of Contents” to find items by part description. Use the
“Index by Part Number” in the back of the manual to find items by part number.
5-1
6-2
299
7-7
6-1
Spring
299F
7-7
5-2
Spring
6-2
Spring
7-1
4-1
4-2
4-2
4-1
7-4
7-2
8-4
7-3
8-2
8-2
8-4
8-3
8-5
5-2
Spring
5-3
Spring
8-1
8-6
This page is intentionally left blank.
Page: 1-1
Page: 1-2
1. Center Case Parts
Part Name: NL Drive Screw-98/99 Device Kit Location: Bottom drawer #6
Part Number: 970441-89 unit; 090074-00 bulk, 10/pkg.
Use: 98/99 and 22 devices; BE, EO, DT, NL,
and Rigid applications only
Installation: Use Phillips head screwdriver to turn cam so trim lock slide is in full up position
for RHR or LHR application. Install drive screw in cam using 5/64” hex wrench.
Cam
Cam
RHR LHR
Trim lock slide
in RHR full up
position
Drive
screw
Drive
screw
Part Name: Control Link Pin-Touch Bar Device Kit Location: Top drawer #8
Part Number: 090031-00 bulk, 10/pkg.
Use: 98/99, 33/35, and 22 devices
Installation: Align holes of main control link and control linkage. Insert control link pin.
Main control link
Trim lock slide
in LHR full up
position
Control linkage
Control link pin
Page: 1-3
1. Center Case Parts
Part Name: Tailpiece Guide Kit Location: Top drawer #18
Part Number: 050156-00 bulk, 10/pkg.
Use: 98/99 and 22 device keyed (rim cylinder)
trim applications
Installation: Snap pronged end of tailpiece guide into cross-slot of master cylinder cam on
underside of center case. Guide cylinder tailpiece into funnel portion of
tailpiece guide when installing trim.
Underside of center case (99 device shown)
Master cylinder cam
Tailpiece guide
Orient tailpiece guide
to match tailpiece
orientation
Cylinder
tailpiece
Page: 2-1
2. Dogging Assembly Parts
Part Name: Hex Dogging Replacement Kit Kit Location: Top compartment
Part Number: 15-445-00
Use: To replace existing dogging assemblies
Installation: Remove old dogging assembly, replace with new dogging assembly, and secure
with 2 screws.
Part Name: Hex Dogging Shaft Kit Location: Bottom drawer #5
Part Number: 090040-00 bulk, 2/pkg.
Use: 98/99, 33/35, and 22 dogging assemblies
made after Aug. 1997
Installation: Insert end of shaft that is closest to groove into dogging adapter. Push down
until shaft snaps into place.
Groove
Page: 2-2
2. Dogging Assembly Parts
Part Name: Dogging Adapter Spring Kit Location: Bottom drawer #2
Part Number: 090042-00 bulk, 2/pkg.
Use: 98/99, 33/35, and 22 dogging assemblies
made after Aug. 1997
Installation: Pinch legs of spring together and insert into dogging adapter so legs of spring
align with grooves in dogging adapter (A). Insert dogging adapter with spring
through bottom of dogging plate (B). Snap dogging hook over protruding end of
dogging adapter and legs of spring (C). Spring holds dogging adapter, dogging
plate, and dogging hook together (D).
Dogging
adapter
Groove
Dogging
plate
Groove
Dogging
hook
A
C
B
D
Page: 2-3
2. Dogging Assembly Parts
Part Name: Dogging Spring Kit Location: Bottom drawer #3
Part Number: 090041-00 bulk, 2/pkg.
Use: 98/99, 33/35, and 22 dogging assemblies
made after Aug. 1997
Installation: Hold loop of spring and insert spring through large hole in end of dogging plate
(A and B). Hook short end of spring into hole in dogging hook from top of
dogging hook (C). Slide loop of spring from large hole (D) into smaller hole in
end of dogging plate (E) and align loop vertically (F).
A
D
B
E
C
F
Page: 2-4
2. Dogging Assembly Parts
Part Name: Cylinder Dog Actuator Kit Location: Bottom drawer #4
Part Number: 090045-00 bulk, 2/pkg.
Use: 98/99 and 33/35 cylinder dogging assemblies
Part Name: CD Dogging Plug Kit Location: Bottom drawer #11
Part Number: 090046-00 bulk, 2/pkg.
Use: 98/99 and 33/35 cylinder dogging assemblies
made after Sept. 1997
Installation: 1. Pull hex dogging shaft out of dogging adapter (A).
2. Snap cylinder dog actuator into place over dogging adapter spring and
dogging adapter (B).
3. Insert CD dogging plug into hex hole in dogging adapter (C) and press until
dogging adapter spring snaps into top groove of CD dogging plug (D).
B CA
D
Page: 3-1
3. Mechanism Case Parts
Part Name: Mechanism Case Mounting Bracket Kit Location: Top compartment
Part Number: 050524-00 (unit)
Use: 98/99 and 33/35 devices
Part Name: End Cap Screw Package Kit Location: Middle 13
Part Number: 900597-00 bulk, 2/pkg.
Use: 98/99 and 33/35 devices
Installation: Slide bracket into mechanism case making sure that Face A is flush against
cover plate. Secure bracket to door. Attach mechanism end cap to bracket (end cap covers
bracket).
Cover plate
Mechanism end cap
Bracket fits
under lip inside
mechanism case
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