Allegion LM9200 Installation Instructions

*P516-955*
P516-955
Lever by lever mortise lock for wood and hollow metal doors Installation instructions
Tools
B\cx"
LM9200-Series
For re-rated wood
For two point latch application
1 Table of contents
Door preparation .........................................................2
Fire barrier installation (re-rated wood door only) .....3
Install latch(es) ............................................................5
Check cable spool(s) position. .................................... 6
Install mortise chassis .................................................7
Check latch operation – top latch ................................ 8
Check latch operation – bottom latch .......................... 9
Lock the latch(es) ...................................................... 10
Secure the mortise .................................................... 11
Strikes and re pin .................................................... 11
Install levers and cylinders (if applicable) .................. 13
Install armor front plate .............................................14
Install interior lever assembly .................................... 15
Check latch position(s) .............................................. 16
Complete top strike installation .................................17
1 Door preparation
LM9200 Product description and overview
• Two-point latching system that utilizes concealed cables to secure the opening at the top and bottom of the door.
• Available less bottom latch for “top latch only” applications.
• Intended for use in pair door applications where both leaves need to be active.
• Based on Schlage L mortise lock and available with most Schlage L levers, trims and options.
Requires door prepped specically for the Schlage LM9200.
Technical Support hot line: 877-671-7011 Scan this QR code or visit us online at kc.allegion.com to access
the Allegion Knowledge Center.
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1a Check door preparation dimensions.
If door preparation dimensions do not match, go to www.schlage.com for door preparation instructions or refer to the enclosed template.
OUTSIDE
Functions A D E
LM9225 LM9210, LM9290EL/EU, LM9291EL/EU LM9250, LM9256, LM9270, LM9271, LM9280, LM9292EL/EU, LM9293EL/EU, LM9294EL/EU, LM9295EL/EU
No holes
X X
INSIDE
Functions B C D E
LM9210, LM9225, LM9270, LM9280, LM9290EL/EU, LM9291EL/EU, LM9292EL/EU, LM9293EL/EU LM9250, LM9256 LM9271, LM9294EL/EU, LM9295EL/EU
X
X
Escutcheon trim
Escutcheon trim
X
X
X
X
.750"
Fire door
only x4
Ø 1.250"
39.625"
To finished
floor
.766"
.250"
E
2.141"
E
Ø.625"
6.575"
A
D
6.825"
.250"
7.840"
8.080"
4.656"
.250"
.774"
Outside Inside
Ø .136" (#29 drill)
1.000 deep 2 places
Ø .177" (#16 drill)
1.000 deep 2 places
2.625"
1.125"
R .438" 4 places
.203"
1.719"
Ø .375" x2
1.000"
Ø.625"
D
E
C
B
E
Ø.625"
EL/EU
Functions only
2.625"
.375"
.750"
.531" x2
Ø 1.000"
.531" x2
Wood door preparation shown above. For hollow metal door preparation, refer to enclosed template.
2
1b Check top strike cutout.
IMPORTANT: THE CUTOUT FOR THE TOP STRIKE MUST BE
ON THE STOP SIDE OF THE DOOR.
If the cutout is not on the stop side of the door, contact the door distributor.
Top strike cutout
2³⁄₄"
Backset
1³⁄₁₆"
1³⁄₁₆"
⁵⁄₈"
of Routing
⁹⁄₃₂"
Stop side of door
³⁄₄"
1"
Top strike cutout
2 Fire barrier installation (re-rated wood door only)
2a Install intumescent.
Fire components must be installed to maintain re rating of the opening.
Note door handing on intumescent. The intumescent is applied to the side of the re barrier that will be opposite
the door stop.
CAUTION!
Intumescent must be properly aligned before adhesive contacts the re barrier surface.
Adhesive is permanent and not repositionable.
Peel one side of the adhesive backing from intumescent as shown.
Apply the intumescent adhesive to the re barrier.
INSIDE
OUTSIDE
RH Right Hand
LH Left Hand
1³⁄₁₆"
INSIDE
OUTSIDE
INSIDE
OUTSIDE
RR Right Hand Reverse
(1)
(2)
OR
(1)
(2)
LR Left Hand Reverse
INSIDE
OUTSIDE
3
2b Remove knockouts from re barrier.
Remove knockouts per door handing and function.
A
C
B
A
Exterior Remove knockout
Function Trim
LM9210, LM9225, LM9290EL/EU, LM9291EL/EU LM9250, LM9256, LM9270, LM9271, LM9280, LM9292EL/EU, LM9293EL/EU, LM9294EL/EU, LM9295EL/EU
Rose
Escutcheon
Rose
Escutcheon
A B C
2c With re barrier in correct orientation, slide barrier into
door pocket.
TOP
RH, LR door shown with top notch cutout (door stop side) facing down.
2d Secure the re barrier inside the mortise pocket with
four screws.
Interior Remove knockout
Function Trim
LM9210, LM9225, LM9270, LM9280, LM9290EL/EU, LM9291EL/EU, LM9292EL/EU, LM9293EL/EU
LM9250, LM9256
LM9271, LM9294EL/EU, LM9295EL/EU
A B C
Rose
Escutcheon
Rose Escutcheon Rose
Escutcheon
4
3 Install latch(es)
3a IMPORTANT! Check lock handing before installation.
3d Connect cable end tting(s) to latch(es).
Top latch: Pull cable link down. Slide cable end into cable link. Bottom latch: Bend cable slightly to access cable link, then install.
LM9210 does not use a lock handing screw.
To change handing:
Remove the lock handing screw from one side of the chassis and install it on the opposite side. The lock handing screw should always be on the interior (door stop) side of the door.
3b FOR ELECTRIFIED LOCKS ONLY: If necessary,
move EL/EU switch to desired position before installation.
Top latch
Cable
link
Pull
L Refer to illustrations to identify top and bottom latches. L For 2-point latches, the bottom cable is black.
Bottom latch
For 2-point latch only
Bend
Cable
link
3e
Set the door on sawhorses with the top notch cutout (door stop
side) facing down.
BOTTOM
EL/EU switch
3c Conrm top latch is marked for LM9200 LOCK ONLY,
then remove label.
ATTENTION:
FOR USE WITH
LM9200 LOCK ONLY
TOP
5
3f Feed the cable(s) through the door.
The ends of the cables will rest in the mortise pocket.
Insert the top latch into the door.
TOP
Notch cutout
Check handing. The top latchbolt should swing toward the
notch cutout side of the door.
3h Perform cable binding check at the mortise pocket.
Pulling on bottom cable should retract the bottom latch
(2-point latch only).
TOP
Pulling on top cable should lock and unlock the top latch.
Cable adjustment points
L Adjustment points referenced in
the remainder of this instruction are shown here.
Insert the bottom latch into the door (2-point latch only).
BOTTOM
Check handing. The bottom latchbolt bevel should face
opposite the notched cutout side of the door.
Bevel faces opposite notched side of door
3g Secure the latch(es).
Top Bottom (for 2-point latch only)
Top cable
spool screw
Bottom cable
spool screw
4 Check cable spool(s) position.
Check spool(s) to be sure they are in unretracted state (toward top and bottom of the mortise chassis).
If the spool cable hole is not visible or only partially visible, rotate the cable spool screw with hex wrench to reveal the cable hole.
Wood
#25 drill, pilot 1Z\x" deep x4
Metal
#10-24, UNC-2B
Wood
#25 drill, pilot 1Z\x" deep x4
Metal
#10-24, UNC-2B
L See "Cable adjustment
points" above for an illustration of the spool screws.
B\cx"
Cable hole
6
5 Install mortise chassis
5a FOR ELECTRIFIED LOCKS ONLY: Route the wire harness and wiring into the prepared channel before proceeding
with installation.
5b Attach cable end(s) to spool(s).
Feed the cable through the spool. Fit the cable end into the cable hole.
Check that the cable is properly
routed through the spool.
For 2-point latch only: The bottom spool access is on the opposite side of the mortise. Turn the mortise over to access the bottom spool.
Top spool shown
Cable end
Cable end
Wire retainer
Cable must be positioned over the wire retainer.
5c Turn spool to move cable end tting.
Turn the cable spool screw(s) clockwise at top and bottom (if applicable) of the mortise chassis to rotate the spool until the cable end tting is beneath the mortise cover. Do not turn counter-clockwise.
BOTTOM
Check the cable end
tting(s). The end tting(s)
should be under the
mortise cover.
TOP
Cable must be positioned
over the wire retainer.
5d Install the top and bottom spool covers on the mortise chassis.
Spool covers must be installed to protect the lock from debris.
Top spool
cover
Check to be sure the cable is properly fed through the spool cover slot.
Bottom
spool cover
#6 x ¼"
7
5e LM9225 ONLY: Install inside mounting plate.
Posts down
Install mounting plate on
stop side (interior side).
5f
Hold the mortise chassis away from the pocket so that the cables are slightly taut.
IMPORTANT
If clicking noises are heard during clockwise adjustment,
unwind the cable with one -half turn counter-clockwise. Then,
continue clockwise adjustment. If clicking persists, check that
cable is not caught on an edge or jammed at spool covers.
6 Check latch operation – top latch
L The following steps are shown with rose trim. Escutcheon is
installed in the same manner except where shown otherwise.
6a Assemble the exterior lever.
Attach mounting posts to the lever.
Fully tighten mounting posts on the screws.
Place spring cage on the lever.
Turn the cable spool screw(s) clockwise.
For 2-point latch, alternate between top and bottom.
The mortise chassis will pull into the pocket.
Before the mortise chassis is completely inside the pocket,
check that the cable is not caught on the mortise chassis or a spool cover.
The spring cage arrows must point in direction of lever down rotation.
6b
Place the exterior lever assembly and the spindle and spring into the door.
Do not fasten the exterior lever to the door at this time.
Rose trim
Continue to turn the cable spool screw(s) clockwise (alternating top and bottom for 2-point latch).
DO NOT OVERTIGHTEN!
Stop turning the spool screw(s) when the mortise chassis is completely inside the door.
Additional adjustment will be done at a later step.
Escutcheon trim
L Escutcheon
trim only
8
6c Put top latch in locked position.
7 Check latch operation – bottom latch
Locked
6d Turn top cable adjustment screw clockwise.
Turn top screw until a clicking sound is heard from the spool.
6e Rotate the exterior lever to release the latch(es).
After lever is rotated, latch(es) should stay in released position.
The tilting link indicates a 2-point system is properly adjusted.
With latches released as described at step 6e, check the center slot on the front edge of the mortise case. The tilting link should be visible extending slightly at the opening as shown below.
If the tilting link is visible slightly extended at the center slot, skip to page 10, step 7d.
If the tilting link IS NOT extended slightly at the center slot opening as shown, follow the instructions at step 7a below.
Tilting link
7a
If lever droops or does not return to home position, check
spring cage for correct orientation (see illustration at step 6a).
If lever does not rotate enough to release latch(es), turn
the bottom cable spool screw counter-clockwise (2-point latch only) until the lever rotates fully and releases the top latch.
If the latch(es) do not stay in the released position, rotate
the top latchbolt by hand to released position. See illustrations below.
Turn the bottom cable spool screw counter-clockwise 3 turns.
The tilting link should be visible extending slightly at the center slot
(see illustration above ).
Observe tilting link at center slot
If the tilting link is visible slightly extended at the center slot, skip to page 10, step 7d.
If the tilting link IS NOT visible extended slightly at the center slot, follow the instructions at step 7b.
Top latch released
If the top latch does not rotate when pushed by hand, then
turn the top cable spool screw clockwise until clicking is heard from the top spool.
If clicking is heard immediately, check that the cable is not caught or jammed.
9
7b
8 Lock the latch(es)
Turn the top cable spool screw counter-clockwise one additional turn.
The tilting link should now be visible extending slightly at the center slot opening.
7c Check rotation of the lever.
Lock (extend) the top latch by hand. If applicable, the bottom latch
should also lock.
Pull the top latch as shown to lock.
Latch locked
If the lever does not rotate, turn the bottom cable spool screw counter-clockwise 1-2 turns. Then, repeat rotation of the lever.
Both latches should be released.
7d Check bottom latchbolt.
The bottom latchbolt should be ush with the bottom of the door, or may extend not more than Z\,” past the bottom surface of the door.
• If the bottom latchbolt extends more than Z\,” past the bottom surface of the door, adjust the bottom cable adjustment
screw clockwise until the latchbolt is ush or not more than
Z\,” past the bottom surface of the door.
Adjust bottom cable adjustment screw if necessary
For 2-point latch only:
Check the bottom latch to be sure it is extended. The bottom latchbolt should extend >\znʺ past the bottom door surface.
Additional adjustment of the bottom latch is described in later steps.
>\zn"
reference
Bottom latchbolt
While turning the lever, tape the bottom latchbolt to the door ush
with the bottom of the door.
10
9 Secure the mortise
10 Strikes and re pin
9a Secure the mortise to the door with two mounting
screws.
If necessary, drill pilot holes for mounting screws.
Wood
#16 drill, 1.0" deep x2
Metal
#12-24, UNC-2B
9b Rotate the lever to release the top latch.
10a Prepare door frame for top strike.
If using a door seal or gasket, install rst.
With door nearly closed, use straight edge to transfer location of
inside edges of top latch housing to underside of stop (a).
a
Interior
Transfer marks to underside of frame (b).
b
9c Remove the exterior lever assembly from the door.
9d Hang the door.
Exterior
With at end of strike against stop, center strike to marks on frame (c).
Use a pencil to trace contour of the two slotted holes (d).
Edge of stop or gasket
d
c
11
Mark the bottom center point of each slot (e) and prepare door
frame as shown.
DO NOT DRILL THIRD HOLE AT THIS TIME.
Wood
10c Prepare oor for bottom strike (2-point latch only).
Latch
Chisel out pocket
¹⁄₂" deep
1¹⁄₄"
Z\," (3.2 mm) drill
e
Pilot 1" deep x2
Metal
Center punch + Z\zn" pilot holes #25 x C\v" deep x2
#10-24
10b Install top strike.
Install two (2) top strike screws using the slot features on the
strike.
1"
1" 1"
⁷⁄₈" ¹⁄₂"
³⁄₈" dia.
x 1¹⁄₄" deep 2 places
Door Stop Side
10d Install bottom strike (2-point latch only).
Clear holes of debris, then drop in anchors (a), slotted end rst.
a
Typical installation requires one thick and one thin shim. Adjust as necessary.
150 Top Strike
WoodMetal
Secure the anchors using a hammer and punch (b).
b
IMPORTANT!
Anchors must be below ush.
Install strike plate and secure with two (2) screws (c).
c
450 Bottom Strike
12
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