3a IMPORTANT! Check lock handing before installation.
3d Connect cable end tting(s) to latch(es).
Top latch: Pull cable link down. Slide cable end into cable link.
Bottom latch: Bend cable slightly to access cable link, then install.
LM9210 does not use a lock handing screw.
To change handing:
Remove the lock
handing screw from
one side of the
chassis and install it
on the opposite side.
The lock handing
screw should always
be on the interior
(door stop) side of the
door.
3b FOR ELECTRIFIED LOCKS ONLY: If necessary,
move EL/EU switch to desired position before
installation.
Top latch
Cable
link
Pull
L Refer to illustrations to identify top and bottom latches.L For 2-point latches, the bottom cable is black.
Bottom latch
For 2-point latch only
Bend
Cable
link
3e
Set the door on sawhorses with the top notch cutout (door stop
side) facing down.
BOTTOM
EL/EU
switch
3c Conrm top latch is marked for LM9200 LOCK ONLY,
then remove label.
ATTENTION:
FOR USE WITH
LM9200 LOCK ONLY
TOP
5
3f Feed the cable(s) through the door.
The ends of the cables will rest in the mortise pocket.
Insert the top latch into the door.
TOP
Notch
cutout
Check handing. The top latchbolt should swing toward the
notch cutout side of the door.
3h Perform cable binding check at the mortise pocket.
Pulling on bottom
cable should retract
the bottom latch
(2-point latch only).
TOP
Pulling on top cable should
lock and unlock the top latch.
Cable adjustment points
L Adjustment points referenced in
the remainder of this instruction
are shown here.
Insert the bottom latch into the door (2-point latch only).
BOTTOM
Check handing. The bottom latchbolt bevel should face
opposite the notched cutout side of the door.
Bevel faces
opposite notched
side of door
3g Secure the latch(es).
TopBottom (for 2-point latch only)
Top cable
spool screw
Bottom cable
spool screw
4 Check cable spool(s) position.
Check spool(s) to be sure they are in unretracted state (toward top
and bottom of the mortise chassis).
If the spool cable hole is not visible or only partially visible,
rotate the cable spool screw with hex wrench to reveal the
cable hole.
Wood
#25 drill, pilot 1Z\x" deep x4
Metal
#10-24, UNC-2B
Wood
#25 drill, pilot 1Z\x" deep x4
Metal
#10-24, UNC-2B
L See "Cable adjustment
points" above for an
illustration of the spool
screws.
B\cx"
Cable hole
6
5 Install mortise chassis
5a FOR ELECTRIFIED LOCKS ONLY: Route the wire harness and wiring into the prepared channel before proceeding
with installation.
5b Attach cable end(s) to spool(s).
Feed the cable through the spool.
Fit the cable end into the cable hole.
Check that the cable is properly
routed through the spool.
For 2-point latch only:
The bottom spool access is on the
opposite side of the mortise. Turn the
mortise over to access the bottom
spool.
Top spool
shown
Cable end
Cable end
Wire retainer
Cable must
be positioned
over the wire
retainer.
5c Turn spool to move cable end tting.
Turn the cable spool screw(s) clockwise at top and bottom (if applicable) of the mortise chassis to rotate the spool until the cable end
tting is beneath the mortise cover. Do not turn counter-clockwise.
BOTTOM
Check the cable end
tting(s). The end tting(s)
should be under the
mortise cover.
TOP
Cable must be positioned
over the wire retainer.
5d Install the top and bottom spool covers on the mortise chassis.
Spool
covers must
be installed to
protect the lock
from debris.
Top spool
cover
Check to be sure the cable
is properly fed through the
spool cover slot.
Bottom
spool cover
#6 x ¼"
7
5e LM9225 ONLY: Install inside mounting plate.
Posts down
Install mounting plate on
stop side (interior side).
5f
Hold the mortise chassis away from the pocket so that the cables
are slightly taut.
IMPORTANT
If clicking noises are heard during clockwise adjustment,
unwind the cable with one -half turn counter-clockwise. Then,
continue clockwise adjustment. If clicking persists, check that
cable is not caught on an edge or jammed at spool covers.
6 Check latch operation – top latch
L The following steps are shown with rose trim. Escutcheon is
installed in the same manner except where shown otherwise.
6a Assemble the exterior lever.
Attach mounting posts to the lever.
Fully tighten
mounting posts
on the screws.
Place spring cage on the lever.
Turn the cable spool screw(s) clockwise.
For 2-point latch, alternate between top and bottom.
The mortise chassis will pull into the pocket.
Before the mortise chassis is completely inside the pocket,
check that the cable is not caught on the mortise chassis or a
spool cover.
The spring
cage arrows
must point in
direction of lever
down rotation.
6b
Place the exterior lever assembly and the spindle and spring into
the door.
Do not fasten the exterior lever to the door at this time.
Rose trim
Continue to turn the cable spool screw(s) clockwise (alternating
top and bottom for 2-point latch).
DO NOT OVERTIGHTEN!
Stop turning the spool screw(s) when the mortise chassis is
completely inside the door.
Additional adjustment will be done at a later step.
Escutcheon
trim
L Escutcheon
trim only
8
6c Put top latch in locked position.
7 Check latch operation – bottom latch
Locked
6d Turn top cable adjustment screw clockwise.
Turn top screw until a
clicking sound is heard
from the spool.
6e Rotate the exterior lever to release the latch(es).
After lever is rotated, latch(es) should stay in released position.
The tilting link indicates a 2-point system is properly adjusted.
With latches released as described at step 6e, check the center
slot on the front edge of the mortise case. The tilting link should be
visible extending slightly at the opening as shown below.
If the tilting link is visible slightly extended at the center slot,
skip to page 10, step 7d.
If the tilting link IS NOT extended slightly at the center slot
opening as shown, follow the instructions at step 7a below.
Tilting link
7a
If lever droops or does not return to home position, check
spring cage for correct orientation (see illustration at step 6a).
If lever does not rotate enough to release latch(es), turn
the bottom cable spool screw counter-clockwise (2-point latch
only) until the lever rotates fully and releases the top latch.
If the latch(es) do not stay in the released position, rotate
the top latchbolt by hand to released position.
See illustrations below.
Turn the bottom cable spool screw counter-clockwise 3 turns.
The tilting link should be visible extending slightly at the center slot
(see illustration above ).
Observe
tilting link
at center
slot
If the tilting link is visible slightly extended at the center slot,
skip to page 10, step 7d.
If the tilting link IS NOT visible extended slightly at the center
slot, follow the instructions at step 7b.
Top latch released
If the top latch does not rotate when pushed by hand, then
turn the top cable spool screw clockwise until clicking is heard
from the top spool.
If clicking is heard immediately, check that the cable is not caught
or jammed.
9
7b
8 Lock the latch(es)
Turn the top cable spool screw counter-clockwise one
additional turn.
The tilting link should now be visible extending slightly at the
center slot opening.
7c Check rotation of the lever.
Lock (extend) the top latch by hand. If applicable, the bottom latch
should also lock.
Pull the top
latch as shown
to lock.
Latch locked
If the lever does not rotate, turn the bottom cable spool screw counter-clockwise 1-2 turns. Then, repeat rotation of the lever.
Both latches should be released.
7d Check bottom latchbolt.
• The bottom latchbolt should be ush with the bottom of the
door, or may extend not more than Z\,” past the bottom surface
of the door.
• If the bottom latchbolt extends more than Z\,” past the bottom
surface of the door, adjust the bottom cable adjustment
screw clockwise until the latchbolt is ush or not more than
Z\,” past the bottom surface of the door.
Adjust bottom
cable adjustment
screw if necessary
For 2-point latch only:
Check the bottom latch to be sure it is extended. The bottom
latchbolt should extend >\znʺ past the bottom door surface.
Additional adjustment of the bottom latch is described in later
steps.
>\zn"
reference
Bottom latchbolt
While turning the lever, tape the bottom latchbolt to the door ush
with the bottom of the door.
10
9 Secure the mortise
10 Strikes and re pin
9a Secure the mortise to the door with two mounting
screws.
If necessary, drill pilot holes
for mounting screws.
Wood
#16 drill, 1.0" deep x2
Metal
#12-24, UNC-2B
9b Rotate the lever to release the top latch.
10a Prepare door frame for top strike.
If using a door seal or gasket, install rst.
With door nearly closed, use straight edge to transfer location of
inside edges of top latch housing to underside of stop (a).
a
Interior
Transfer marks to underside of frame (b).
b
9c Remove the exterior lever assembly from the door.
9d Hang the door.
Exterior
With at end of strike against stop, center strike to marks on
frame (c).
Use a pencil to trace contour of the two slotted holes (d).
Edge of stop or gasket
d
c
11
Mark the bottom center point of each slot (e) and prepare door
frame as shown.
DO NOT DRILL THIRD HOLE AT THIS TIME.
Wood
10c Prepare oor for bottom strike (2-point latch only).
Latch
Chisel out pocket
¹⁄₂" deep
1¹⁄₄"
Z\," (3.2 mm) drill
e
Pilot 1" deep x2
Metal
Center punch + Z\zn"
pilot holes
#25 x C\v" deep x2
#10-24
10b Install top strike.
Install two (2) top strike screws using the slot features on the
strike.
1"
1"1"
⁷⁄₈"¹⁄₂"
³⁄₈" dia.
x 1¹⁄₄" deep
2 places
Door Stop Side
10d Install bottom strike (2-point latch only).
Clear holes of debris, then drop in anchors (a), slotted end rst.
a
Typical installation requires
one thick and one thin
shim. Adjust as necessary.
150 Top Strike
WoodMetal
Secure the anchors using a hammer and punch (b).
b
IMPORTANT!
Anchors must be
below ush.
Install strike plate and secure with two (2) screws (c).
c
450 Bottom Strike
12
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