TESTING FOR EHT AND HEW..................................................................................................21
2.
VALUE OF SAMPLE REGISTER IN X-RAY PROTECTION CIRCUIT................................................21
3.
TEST OF X-RAY PROTECTION CIRCUIT......................................................................................21
M123SP Alignment Procedure
Ⅰ. Summarize
M123SP,is NTSC only system model developed for NAFTA market specially. In trial
run, burn the softwareto TMPA8872PSNG IC by OTP method. After the trial run,
make the mask,please take care in production. To solve the probable problems in
production, for the workers participate in alignment, please be familiar with the Alignment
Procedure, and be master of the features.
There are 2 operation modes:user mode and factory mode. You can use the Remote
control or buttons on the panel to operate in user mode, but only Remote control works in
factory mode.
The way to enter factory mode:Press “D-MODE”button on RC, press“OK”and“CH+”“ CH-”to select the parameter you want to adjust., Press“VOL+”“ VOL-”
to change the parameters. To quit factory mode,press“D-MODE” button(on the right
of SURR button),the factory data changed will be memorized.
A few special modes:
Aging mode — used before the aging before alignment. The aging could start in
factory mode.
Vertical stop mode—used to confirm the screen voltage. Press “INPUT”button in
factory mode to enter Vertical stop mode. Then press
“INPUT” button again to exit.
White balance alignment mode—used for white balance auto alignment. Press“BUS
OFF” button near the left of MTS button to enter White
balance alignment mode.
Factory mode—. Press “SOUND” button in factory mode to initialize the set. The
screen displays“WAIT”, after the initialization,the screen
displays “OK”,and exit the Factory mode automatically.
Then press “D-MODE”button again,it will not enable you to enter Factory mode if
you want to enter again,you need operate as follows:turn down the volume to 0 press
“Volume down”button on the panel,press“INFO”button on the
RC meantime.
Ⅱ. Alignment contents:
t
1.Adjustment of B+ voltage
Receive Philips standard testing pattern to RF input.
If the VR800 exists in the board, adjust it in STANDARD mode until voltage at following
value:
Model B+ (v)
20F512T 21185
20F420T 21K77
J13800/1
20V500T 21228
21A31
13V420T(14001)
20V412T 21266
14F512T PJO559
108±0.5
108±0.5
106±0.5
110±0.5
108±0.5
106±0.5
110±0.5
105±0.5
2. RF AGC adjustment
AGC Alignment Procedures:
Apply 8-scale gray signal (80dB), then adjust AGC data in D-mode to get the noise
1)
picture ( snow picture) disappear exactly. Test Pin 1 of TU101 (IF output) and
record the voltage value as V1
P-P.
<Illustrate as Picture A>
2) Apply 8-scale gray signal (80dB), and then adjust AGC data in D-mode until the
synchronization signal distortion appear exactly. Test Pin 1 of TU101 (IF output)
and record the voltage value as V2
3) Calculate the value of V
with the formula: V
P-P
<Illustrate as Picture A>
P-P.
=(V2
P-P
P-P
×V1
P-P)
1/2
Apply 8-scale gray signal (80dB), test Pin 1 of TU101 (IF output), adjust AGC data
until the voltage of Pin 1 of TU101 V
P-P
=(V2
P-P
×V1
P-P)
1/2
。
4) Test three units according to 1),2),3) steps, and record the values of AGC in three
units. Take the average value as benchmark.
Remarks:
Comparing test is necessary due to different probe of Oscilloscope and different Test
Circuit (Picture A).
1) AGC voltage value should be tested afresh, due to the type/supplier of Tuner
input
or Saw filter changed, or other related components changed.
3P f
IN60
outpu
IN60
100K
(Picture A)
3. Screen & Focus voltage adjustment
① Apply pattern signal in normal status, enter Factory mode,press“INPUT” button
to stop vertical scan. Note:(the RC/GC/BC is preset to be 40,GD/BD is 40)
Adjust the SCRREEN switch on the flyback transformer to make a horizontal shining ②
line just visible on the screen.
Turn on the vertical output, adjust the “FOCUS” on the flyback transformer to obtain ③
the optimum focus.
4. White balance adjustment (NORMAL)
1) Apply the black and white pattern in normal status;
2) Alignment of normal color temperature
① Change Color Temperature to normal status
② Use a color analyzer to measure the black side of the screen. By changing the value
of RC, GC and BC, set the reading of the color analyzer to THOMSON standard,
x=285+
8, y=294+8.
③ Use a color analyzer to measure the white side of the screen. By changing the value
nd
dark
8,
of GD, BD, set the reading of the color analyzer to THOMSON standard, x=285+
y=294+
8.
④ Separately set the brightness and contrast from min. to max., repeat the step 2 and 3
until the reading of the color analyzer is correct.
Note: Provided the production line is equipped with the self- White balance adjusting
equipment, white balance can be adjusted automatically as following: Press “BUS OFF”
button under factory mode, the TV set will adjust automatically.
THOMSON standard:
Warm X=310+
Cool X=278+
8, Y=314+8
8, Y=282+8
Remark:
1) Provided the production line is equipped with the self- White balance adjusting
equipment, white balance of M123A chassis can be adjusted automatically as following:
Press “I2C BUS” button under factory mode, the TV set will adjust automatically.
2) Free-alignment of warm and cool temperature by presetting the value of RC-W,
TV enter working mode,apply more than 26V DC voltage between two ends of C431,
the set should enter protecting mode,or check X rays protecting circuit.
9. PS line polartities test :
Connect follow the graphic below:
DC PS
9V
- +
Sound reminder
DX 2.2k
PS socket M
TO F801
Plug the PS line onto the PS socket M, then touch any pin of F801 with the probe, the LED
DX will shine at the moment, with sound reminder, or it is disqualification.
10.PS power test (Random test) :
Instruments: Power meter.
Input signal pattern: Color bar,Sound 1KHZ ,100% modulation.
Input signal intensity: ≥60dBuv (1 Mv rms)
Test points: find the graphic below
Test means: Set the Brightness, CR to the highest, adjust the volume to make
the sound output to be 0.5W. Connect the power meter to test the
power consumption. Transfer the set to be standby, and test the
power consumption at the moment, which should meet the
requirements below:
Model Power Standby power (110V)
20F420T(21K77)
J13800/1
21A31
13V420T(14001)
20V500T(21228)
20F512T(21185)
20V412T(21266)
14F512T(PJO559)
85W ± 10%<3W
65W± 10% <3W
85W ± 10%<3W
65W± 10% <3W
75W ± 10% <3W
85W ± 10% <3W
75W ± 10% <3W
65W± 10% <3W
11. High voltage and Ib value limit test( random test )
Instruments: High voltage meter, Ib meter.
Input signal pattern: White vertical
Input signal intensity: 60dBuv (1 Mv rms)
Test means:Connect High voltage meter and Ib meter. Test voltage of different
Ib separately, It should meet the requirements below:
Anode high voltage (Kv)
Model Ib, Ib scope
20F420T(21K77)
J13800/1
20V500T(21228)
21A31
13V420T(14001)
20F512T(21185)……
20V412T(21266)
14F512T(PJO559)
Ib=50µA
Scope:
50µA&1000µA
….
26.0±2.0
……
…..
26.0±2.0
25.5±2.0
Value Diff.
28.4±2.5<2
±2.0<2
22.5
28.4±2.5<2
±2.0<2
22.5
28.4±2.5<2
21”
<2
<2
<2
12.Heater voltage test ( random test )
Instruments :RMS voltage meter
Input signal pattern : Philips test graphic
Input signal intensity :1 mVrms(60dBuV)to 50 mVrms
Connect the RMS voltage meter to the 2 ends of CRT glowers,test the heater voltage of
highest CR and Brightness, It should meet:6.3±0.3Vrms
13. CCD and VOL-CHIP function test
VOL-CHIP and CCD function test,please find the service manual in detail.
14. Initialization
Under the factory mode,press“SOUND”button,the screen displays“WAIT”,
when the screen displays “OK”, the initialization finished. You can enter the next
working procedure.
15.EEPROM DATA:
Note:the items with * are adjustable, other items are not, pls do not adjust them;