Alfresco ALXE36SZLP User Manual
BARBECUE SERIAL NUMBER LABEL:
NOTES:
PASTE SERIAL NUMBER
LABEL IN THIS LOCATION
2
ALFRESCO™ Gourmet Grills
A division of Superior Equipment Solutions, Inc.
3020914
Commerce, CA. 90040
Ph.: (888) 383-8800
Fax: (323) 726-4700
Web: www.alfrescogrills.com
7039 East Slauson Avenue
GENERAL SAFETY PRECAUTIONS:
WARNING
ELECTRICAL PARTS
AND COMPONENTS
DISCONNECT ALL POWER
SUPPLIES AND BATTERIES
BEFORE SERVICING
WARNING: If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
WARNING: Do not try lighting this appliance without reading the LIGHTING INSTRUCTIONS
section of this manual.
WARNING: For outdoor use only. This cooking appliance is not intended to be installed in or
on recreational vehicles and / or boats.
FOR YOUR SAFETY :
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity of this or
any other appliance.
TESTED IN ACCORDANCE WITH:
ANSI Z21.58b-2012 / CSA 1.6b-2012
The Standard for Outdoor Cooking Gas Appliances.
Installation of this cooking appliance must be made in accordace with local codes. In the absence of
local codes, this unit should be installed in accordance with the National Fuel Gas Code No. Z223.1/
NFPA 54, Natural Gas and Propane Installation code CSA B149-1 , or Propane Storage and Handling
Code B149.2.
All Electrical Components must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI/NFPA 70 or Canadian Electrical code
CSA C22.1
CALIFORNIA PROPOSITION 65 - WARNING
The burning of gas cooking fuel generates toxic by-products, which are on the list of substances which
are known by the State of California to cause cancer or reproductive harm. California law requires
businesses to warn customers of potential exposure to such substances. To minimize exposure to
these substances, always operate this unit according to the use and care manual, ensuring you
provide good ventilation when cooking with gas. This warning is issued pursuant to California Health &
Safety Code Sec. 25249.6
WARNING
FLAMMABLE GAS
DISCONNECT ALL PROPANE
OR NATURAL GAS SUPPLIES
TO THIS UNIT BEFORE
SERVICING
3
READ THIS CARE AND USE MANUAL CAREFULLY AND COMPLETELY BEFORE USING YOUR
GRILL TO REDUCE THE RISK OF FIRE, BURN HAZARD OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.
When properly cared for, your ALFRESCO™ Gourmet Grill will give safe, reliable service for many
years. However, extreme care must be used since the grill produces intense heat, which can increase
accident potential. When using this appliance, basic safety practices must be followed, including but not
limited to the following:
Begin by ensuring proper assembly. A qualified technician should perform all other service.
Do not repair or replace any part of the grill unless specifically recommended in this manual.
All other service should be referred to and performed by a qualified technician.
For personal safety, wear proper apparel while barbecuing.
Loose fitting garments or sleeves should never be worn while using this appliance.
Some synthetic fabrics are highly flammable and should not be worn while cooking.
Never let clothing, pot holders or other flammable materials come in contact with or too close to any
grate, burner or hot surface until it has cooled down sufficiently. Fabrics may ignite and result in personal injury.
Use only dry potholders: moist or damp potholders on hot surfaces may cause personal burns from
steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill rack.
Only certain types of glass, heatproof glass ceramic, earthenware, or other glazed utensils are suita-
ble for grill use. These types of materials may break with sudden temperature changes. Use only on
low or medium heat settings and according to their manufacturer’s directions.
Grease is flammable. Let hot grease cool before attempting to handle it.
Avoid letting grease deposits collect in the bottom of the grill by cleaning the grease tray often. Nev-
er while grill is on or hot from recent use; pan will not come out.
Do not use aluminum foil to line the grill racks, nor to line the drip tray. This can severely upset com-
bustion airflow or trap excessive heat in the control area. The result of this can be melted knobs, igniters and increased chance of personal injury. Never grill without the drip pan in place and pushed
all the way to the back of the grill. Without the drip pan, hot grease can leak downward creating a fire
or explosion hazard.
Children should not be left alone or unattended in an area where the grill is being used. Never allow
them to sit, stand or play on or around the grill. Do not store items of interest to children around or
below the grill or in the cart. Never allow children to crawl inside of the cart.
Do not heat unopened food containers that may cause the container to build-up pressure and burst.
Protect your hand when opening a hot grill lid. Never lean over an open hot grill.
4
(Safety, cont.)
When lighting a burner, always pay close attention to what you are doing. Be certain you are de-
pressing the correct igniter button labeled for the burner you intend on using.
When using the grill: do not touch the grill rack, burner grate, hood or immediate surrounding area as
these areas become extremely hot and could cause burns. Use only the handles and knobs provided
for operation of the grill.
For proper lighting and performance of the burners keep the ports clean. It is necessary to clean
them periodically for Optimum performance. The burners will only operate in one position and must
mounted correctly for safe operation.
Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill
while it is hot. Some cleaners produce noxious fumes or can ignite when applied to a hot surface.
INSECT WARNING: Spiders and insects can nest in the burners of this and other grills, and cause
the gas to flow from the front of the burner. This is a very dangerous condition, which can cause a fire
to occur behind the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect
the grill at least twice a year.
Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on
or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Do not operate the grill under unprotected combustible construction. Use only in well ventilated are-
as. Do not use in buildings, garages, sheds, breezeways or any enclosed areas.
Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and
vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion gases and
ventilation airways.
Keep the back of the cart free and clear from debris.
If the unit is stored indoors ensure that it is cool. If propane is used, the cylinder must be unhooked
and the propane cylinder stored outside in a well-ventilated area, out of reach of children.
Never use the grill in windy conditions. If located in a consistently windy area, oceanfront, mountain-
top, etc... a windbreak will be required. Always adhere to the specified clearances.
Keep any electrical supply cord, away from the heated areas of the grill.
Do not use the grill for cooking excessively fatty meats or products, which promote flare-ups.
WARNING
FOR OUTDOOR USE ONLY
NOT TO BE INSTALLED IN OR
ON RECREATIONAL VEHICLES
AND / OR BOATS.
WARNING
NEVER USE A DENTED OR
RUSTED LIQUID PROPANE
TANK. SHUT OFF TANK
WHEN NOT IN USE.
5
LOCA TING AND ASSEMBLING THE GRILL:
When determining a suitable location for your grill, take into account concerns such as exposure to wind,
rain, sprinklers, proximity to traffic paths and keeping any gas supply line runs as short as possible.
Locate the grill only in a well-ventilated area. Never locate the grill in a building, garage, breezeway,
shed or other such enclosed areas without an approved ventilation system. Never locate the grill over,
under or next to unprotected combustible construction. During heavy use, the grill will produce a lot of
smoke.
CLEARANCES:
TO NON-COMBUSTIBLE CONSTRUCTIONS:
A minimum of 3-5/8” clearance from the back of the grill to non-combustible construction is required to
allow the hood to be opened fully.
TO COMBUSTIBLE CONSTRUCTIONS:
This appliance should NOT be located over, under or next to unprotected combustible construction. If
your enclosure is combustible, then an INSULATED JACKET manufactured by ALFRESCO™ Gourmet
Grills, is required.
ASSEMBLY:
BUILT-IN MODELS:
Before locating your ALFRESCO™ Gourmet Grill into your Non-combustible enclosure, complete the
following steps:
1. Remove all packaging materials.
2. Ensure that the burners are positioned correctly on their orifices, and are fully seated onto
their supports.
3. Position the briquette trays onto their support ledge.
4. Make the connection to the gas regulator according to the instructions on pages 8 & 10 for
your gas type.
5. To comply with safety and service requirements, main gas shut off valve must be
accessible from front of grill without using any tools.
CODE REQUIREMENTS:
When installing a grill or other gas appliance into an enclosure (island), the enclosure must be
constructed with ventilation at both the top and bottom to avoid accumulation of gas should there be a
leak.
Installation of this cooking appliance must be made in accordace with local codes. In the absence of
local codes, this unit should be installed in accordance with the National Fuel Gas Code No. Z223.1/
NFPA 54, Natural Gas and Propane Installation code CSA B149-1 , or Propane Storage and Handling
Code B149.2.
All Electrical Components must be electrically grounded in accordance with local codes or in the
absence of local codes with the National Electrical Code ANSI/NFPA 70 or Canadian Electrical code
CSA C22.1
Your Alfresco™ Gourmet Grill has provision for mounting onto a mobile cart if you choose to do so.
Contact your Alfresco™ dealer for the appropriate cart for your grill.
6
FREE STANDING MODELS:
Complete the following steps:
1. Remove all packaging materials.
2. Ensure that the burners are positioned correctly on their orifices, and are fully seated onto
their supports.
3. Position the briquette trays onto their support ledge.
4. Make the connection to the gas regulator according to the instructions on pages 8 & 10 for
your gas type.
5. Allow a minimum of 3” clearance around all sides of grill cart for proper air movement.
6. Lock the rear casters to prevent unwanted grill movement.
WARNING:
To prevent harm and ensure proper operation of your grill, it is imperative that the burners are properly
installed with respect to the gas orifices. Be certain that the orifice is inserted completely into the
burner’s inlet and that the burner rests firmly on its support bracket.
The burner should not rock side-to-side nor top-to-bottom if properly installed. If excessive burner
movement is present, reseat burner or contact your authorized service provider.
THE GRILL’S ROTISSERIE MOTOR AND LIGHTS ARE WIRED TO A SINGLE
THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK
HAZARD. THE GRILL SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY
GROUNDED GFCI THREE-PRONG RECEPTACLE.
IMPORTANT ELECTRICAL INSTRUCTIONS:
WARNING
NOTES CONCERNING GFCI USE AND LOCATION:
1. Do not attempt to circumvent using a GFCI receptacle, it is for your safety.
2. Ensure that the GFCI receptacle is located in an easily accessed location.
3. Follow the manufacturer’s instructions for installation and testing (must comply with local and
national codes).
7
BRIQUETTE TRAY INSTALLATION:
Remove top grill.
Briquette tray located over the
gas burners
GAS CONNECTION—LIQUID PROPANE (LP)
NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY.
Before proceeding, ensure the unit is fitted for LP gas. Connecting to an improper gas type will result in
poor performance and increased risk of damage or injury. Total gas consumption (per hour) with all
burners set on “HI” is a follows:
30” Grill 71,000 BTU
42” Grill 101,500 BTU
56” Grill w/ side burners 136,500 BTU
Dual Side Burners 35,000 BTU
Installation of this cooking appliance must be made in accordace with local codes. In the absence of
local codes, this unit should be installed in accordance with the National Fuel Gas Code No. Z223.1/
NFPA 54, Natural Gas and Propane Installation code CSA B149-1 , or Propane Storage and Handling
Code B149.2.
Manifold pressure with LP Operating: 10.0” W.C. Non-operating: 11.2” W.C.
L.P. TANK REQUIREMENTS:
Use only a standard 20 Lb. (5 Gal.) propane gas cylinder (18-1/4” H x 12-1/4” Ø). The tank must be installed in the upright position. Do not use a dented or rusty LP tank as it may be hazardous and should
be checked by your LP supplier. Never use a cylinder with a damaged valve.
8
The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas
cylinders of the U.S. Department of Transportation (DOT). The cylinder must be provided with a shut off
valve terminating in an LP gas supply cylinder valve outlet specified, as applicable, for connection type
QCC1 in the standard for compressed gas cylinder valve outlet and inlet connections ANSI/CGA-V-I.
LP GAS CONNECTION TO LP TANKS:
Your ALFRESCO™ Gourmet Grill for use with LP gas comes equipped with its own regulator, which
MUST NOT be removed. There is also a secondary high capacity, hose/regulator assembly for connection to a standard 20 Lb. LP cylinder. The LP gas pressure regulator and hose supplied with this unit
must be used without alteration.
If this assembly needs to be replaced use only the type specified by ALFRESCO™ Gourmet Grill for this
appliance. 30” grills require a 90,000 BTU minimum regulator / hose assembly. All other sizes require a
160,000 BTU minimum two-stage regulator / hose assembly.
To connect the regulator / hose assembly follow the next steps:
1. Locate the regulator and gas connection point in the
rear right side of your BBQ unit (remove the rear panel
from the BBQ cart to gain access - in cart mounted
models).
2. Attach a 1/2” FPT x 1/2” MPT (male-to-female) elbow to
the regulator (see figure # 2).
3. Fasten the hose connection to a 1/2” MPT x 3/8” COMP
(compression flare fitting) connected to the elbow.
(see figure # 2).
TYPICAL ALFRESCO™ LXE
BBQ (30” MODEL SHOWN)
CONVERTIBLE GAS PRESSURE
REGULATOR
WARNING
KEEP ANY ELECTRICAL
CORD AND FUEL SUP-
PLY HOSE AWAY FROM
ANY HEATED SURFACES
Figure # 2
LP REGULATOR AND HOSE
ASSEMBLY (PRESET TO 10” WC)
1/2” FPT X 1/2” MPT
90° ELBOW
1/2” FPT X 3/8” FLARE
BRASS FITTING
TYPICAL LP
GAS TANK
9
CAUTION
CYLINDERS MUST BE STORED OUTDOORS IN A
WELL VENTILATED AREA OUT OF THE REACH OF
CHILDREN.
DISCONNECTED LP CYLINDERS MUST HAVE THREADED
VALVE PLUGS TIGHTLY INSTALLED, AND MUST NOT BE
STORED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED
AREA. THE GAS MUST BE TURNED OFF AT THE SUPPLY CYLINDER WHEN THE UNIT IS NOT IN USE. IF THE APPLIANCE IS
STORED INDOORS, THE CYLINDER MUST BE DISCONNECTED
AND REMOVED FROM THE APPLIANCE.
LP GAS CONNECTION TO LP PIPED SYSTEMS:
An LP piped system is one with a large central LP tank
that feeds the entire household. Those systems are normally equipped with a high pressure regulator by the large
LP tank and low pressure regulators close to the home.
The gas line connectors must comply with the Standard for Connectors for Outdoor Gas Appliances
and Manufactured Homes, ANSI Z21.75 • CAS 6.27, and suitable for outside installation. The maximum length of the connection shal be 6 Ft. (1.82 m)
YOUR ALFRESCO™ GOURMET GRILL’S
PRESSURE REGULATOR HAS A MAXI-
MUM INPUT PRESSURE OF 14” WC. (OR
APPROX. .5 PSI) , AND A SAFETY LIMIT
OF 69” WC. (2.5 PSI).
REGULATOR NOTICE
Exposure to pressures above the safety limit of 69” WC. will permanently
damage the gas regulator requiring a
replacement. OVER PRESSURE
DAMAGE IS NOT COVERED BY YOUR
ALFRESCO WARRANTY
WARNING
GAS CONNECTION - NATURAL GAS (NG)
NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY.
Before proceeding, ensure the unit is fitted for natural gas. Connecting to an improper gas type will result
in poor performance and increased risk of damage or injury. Installation of this cooking appliance must
be made in accordace with local codes. In the absence of local codes, this unit should be installed in
accordance with the National Fuel Gas Code No. Z223.1/ NFPA 54, Natural Gas and Propane
Installation code CSA B149-1 , or Propane Storage and Handling Code B149.2.
Manifold pressure with NG: Operating: 4.0” W.C. (.14 PSI)
Non-operating: 4.5” W.C. (.16 PSI)
Optimum pressure: 7.0” W.C. (.25 PSI)
NOTE: To ensure proper heating performance of this appliance, verify that the gas line supply pressure
is adequate (7.0” W.C. supply pressure is preferred) to maintain 4.5” W.C. manifold pressure.
Use a minimum 1/2” ID flex hose to prevent gas starvation.
NATURAL GAS CONNECTION:
Ensure that the service pipe supplying the Grill is fitted with a shut
off valve conveniently positioned and easily accessible as an
emergency gas shutoff.
Your ALFRESCO™ Gourmet Grill for use with Natural Gas
comes equipped with its own regulator which MUST NOT be removed. If this regulator needs to be replaced use only the type
specified by ALFRESCO™ Gourmet Grill for this appliance.
10
WARNING
KEEP ANY ELECTRICAL
CORD AND FUEL SUP-
PLY HOSE AWAY FROM
ANY HEATED SURFACES
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