Alfa Romeo Sprint User Manual

Alfa Romeo Alfa Sud/Sprint

table of contents

Alfa Sud/Sprint ..................................................................................................................................................................................... 4

BODY............................................................................................................................................................................................ 4

LIGHTNING 901 ................................................................................................................................................................. 4

LIGHTNING 902 ................................................................................................................................................................. 5

BODY PARTS ..................................................................................................................................................................... 6

REPAIR PANELS Sud 1...................................................................................................................................................... 7

REPAIR PANELS Sud 2...................................................................................................................................................... 8

REPAIR PANELS Sud 3...................................................................................................................................................... 9

REPAIR PANELS Sud Sprint 1......................................................................................................................................... 10

REPAIR PANELS Sud Sprint 2......................................................................................................................................... 11

ENGINE ...................................................................................................................................................................................... 12

V-BELTS............................................................................................................................................................................ 12

ENGINE BLOCK............................................................................................................................................................... 13

PISTON + LINERS................................................................................................................................................... 13

1.5 Boxer .......................................................................................................................................................... 13

1.7 I 8V............................................................................................................................................................. 14

FUEL SYSTEM ................................................................................................................................................................. 15

FUEL PUMP ............................................................................................................................................................. 15

ENGINE GASKETS .......................................................................................................................................................... 16

GASKETS ENGINE ................................................................................................................................................. 16

FULL SET................................................................................................................................................................. 17

COOLING SYSTEM ......................................................................................................................................................... 18

RADIATOR............................................................................................................................................................... 18

THERMOSTAT ........................................................................................................................................................ 19

WATERPUMP.......................................................................................................................................................... 20

HOUSES.................................................................................................................................................................... 21

ENGINE MOUNT.............................................................................................................................................................. 22

VALVE GEAR................................................................................................................................................................... 23

CAMSHAFT ............................................................................................................................................................. 23

VALVE MECHANISM............................................................................................................................................ 24

TIMING BELT.......................................................................................................................................................... 25

FILTER........................................................................................................................................................................................ 26

FILTER............................................................................................................................................................................... 26

EXHAUST SYSTEM.................................................................................................................................................................. 27

Sud 1.2/1.3/1.5/TI >1979.................................................................................................................................................... 27

Sud 1.2/1.3/1.5/TI 1979>.................................................................................................................................................... 28

Sud Sprint >1984................................................................................................................................................................ 29

Sud Sprint 1.7 IE ................................................................................................................................................................ 30

DRIVETRAIN............................................................................................................................................................................. 31

DRIVESHAFT ................................................................................................................................................................... 31

DRIVESHAFT Sud (901) 1.2/1.3/1.5/TI .................................................................................................................. 31

DRIVESHAFT Sud/Sprint (902) 1.3/1.5/1.7/........................................................................................................... 32

GEARBOX......................................................................................................................................................................... 33

GEAR MOUNT......................................................................................................................................................... 33

CLUTCH ............................................................................................................................................................................ 34

CLUTCH SET Sud (901) 1.2/1.3/1.5........................................................................................................................ 34

CLUTCH SET Sud/Sprint (902) 1.3/1.5/1.7/............................................................................................................ 35

CLUTCH ACTUATION.................................................................................................................................................... 36

CLUTCH ACTUATION SUD (901) 1.2/1.3/1.5...................................................................................................... 36

CLUTCH ACTUATION Sud Sprint (902)............................................................................................................... 37

SUSPENSION............................................................................................................................................................................. 38

SHOCKS SUD/SPRINT..................................................................................................................................................... 38

ATTACHMENT FRONT................................................................................................................................................... 39

ATTACHMENT REAR..................................................................................................................................................... 40

WHEEL BEARING SUD (901)......................................................................................................................................... 41

WHEEL BEARING SUD SPRINT (902).......................................................................................................................... 42

STEERING.................................................................................................................................................................................. 43

STEERING PARTS ........................................................................................................................................................... 43

BRAKE........................................................................................................................................................................................ 44

BRAKE DISKS.................................................................................................................................................................. 44

BRAKE DRUMS ............................................................................................................................................................... 45

BRAKE PADS FRONT ..................................................................................................................................................... 46

BRAKE PADS REAR........................................................................................................................................................ 47

DRUM BRAKE COVERING............................................................................................................................................ 48

CALIPER............................................................................................................................................................................ 49

BRAKE SERVO/BRAKE MASTER CYL........................................................................................................................ 50

WHEEL BRAKE CYL....................................................................................................................................................... 51

BRAKE VALVE................................................................................................................................................................ 52

BRAKE HOSES................................................................................................................................................................. 53

BRAKE CABLE................................................................................................................................................................. 54

ELECTRIC.................................................................................................................................................................................. 55

ENGINE ELECTRIC ......................................................................................................................................................... 55

SENSORS/SWITCHES............................................................................................................................................. 55

IGNITION SYSTEM Sud (901)................................................................................................................................ 56

SPARK PLUGS Sud (901)........................................................................................................................................ 57

IGNITION SYSTEM Sprint (902)............................................................................................................................ 58

SPARK PLUGS Sprint (902).................................................................................................................................... 59

AGGREGATS SUD (901) ........................................................................................................................................ 60

AGGREGATS SPRINT (902)................................................................................................................................... 61

Alfa Sud/Sprint > BODY > LIGHTNING 901

1 SW18000 Hauptscheinwerfer rechts Sud Bj. 75 -80 ***
2 SW19000 Hauptscheinwerfer links Sud Bj. 75- 80 ***
3 SW00461 Hauptscheinwerfer rechts Sud (901) Bj. 80>,Bilux (incl. Blinkleuchte g

elb)

4 SW00462 Hauptscheinwerfer links Sud (901) B j. 80>,Bilux (incl. Blinkleuchte ge lb) ***
5 SW47033 Hauptscheinwerfer rechts Sud (901) Bj. 80> H4 (incl. Blinkleuchte gelb ) ***
6 SW46034 Hauptscheinwerfer links Sud (901) B j. 80> H4 (incl. Blinkleuchte gelb) ***
7 SW50000 Hauptscheinwerfer rechts Sud (901) Bj. 80>,H4 (incl. Blinkleuchte weiß ) ***
8 SW51000 Hauptscheinwerfer links Sud (901) B j. 80>,H4 (incl. Blinkleuchte weiß) ***
9 BL16420 Blinkleuchte rechts Sud 3.Serie 39.00 EUR

10 BL16421 Blinkleuchte links Sud 3. Serie 39.00 EUR
11 BL16450 Blinkleuchte rechts Sud 3.Serie (we i 49.98 EUR
12 BL16451 Blinkleuchte links Sud 3.Serie (wei 49.98 EUR
13 SW14816 Hauptscheinwerfer li/re (außen) Sud Sprint Bj. 77-83 ***
14 SW15816 Fernscheinwerfer li/re (innen) Sud Sprint,Bj. 77-83 68.32 EUR
15 BL16386 Blinkleuchte rechts Sud ti Bj. 77> ***
16 BL16387 Blinkleuchte links Sud ti Bj. 77> ***
17 ZBL17382 Zusatz-Blinkleuchte Sud Bj. >74 15.39 EUR
18 ZBL17384 Zusatz-Blinkleuchte Sud Bj. 74-76 15.39 EUR
19 ZBL17388 Zusatz-Blinkleuchte Sud Bj. 77> ***
20 RL10932 Rückleuchte rechts Sud (901) 1.Seri e ***
21 RL10933 Rückleuchte links Sud (901) 1.Serie 101.55 EUR
22 RL37426 Rückleuchte rechts (innen) Sud 3.Se rie 91.30 EUR
23 RL37427 Rückleuchte links (innen) Sud 3.Ser ie 91.30 EUR
24 RL37424 Rückleuchte rechts Sud (außen) 3.Se rie 60.52 EUR
25 RL37425 Rückleuchte links Sud (außen) 3.Ser ie ***
26 RL15063 TAILLAMP GLASS RIGHT SUD (901) 1. SERIES 45.01 EUR

***

4

Alfa Sud/Sprint > BODY > LIGHTNING 902

1 SW14816 Hauptscheinwerfer li/re (außen) Sud Sprint Bj. 77-83 ***
2 SW15816 Fernscheinwerfer li/re (innen) Sud Sprint,Bj. 77-83 68.32 EUR
3 SW50816 Hauptscheinwerfer rechts Sud Sprint (außen) H1 3.Serie Bj. 83> ***
4 SW52816 Fernscheinwerfer rechts (innen) Sud Sprint Bj. 83> ***
5 SW51816 Hauptscheinwerfer links Sud Sprint (außen) H1 3.Serie Bj. 83> ***
6 SW53816 Fernscheinwerfer links (innen) Sud Sprint Bj. 83> ***
7 ZBL17388 Zusatz-Blinkleuchte Sud Bj. 77> ***
8 ZBL17346 FRONT FENDER SIDE LAMP ALFETTA/GTV (116) YEAR 75>,SUD

SPRINT(901/2)

***

5

Alfa Sud/Sprint > BODY > BODY PARTS

1 KF657006 MUDGUARD SUD LEFT 1. SERIES >80 ***
2 KF657007 MUDGUARD SUD RIGHT 1. SERIES >80 ***
3 KF657170 FRONT FENDER SUD LEFT SIDE SERIES 3, YEAR 80 > 204.14 EUR
4 KF657171 FRONT FENDER SUD RIGHT SIDE, SERIES 3, YEAR 80 > ***
5 KF50232 FRONT FENDER SUD SPRINT LEFT SIDE ***
6 KF50231 FRONT FENDER SUD SPRINT RIGHT SIDE ***
7 GF7243 OE. 60537380 PNEUMATIC SPRING f. REAR DOOR Sud 3-doors 32.11 EUR
8 GF2785 PNEUMATIC SPRING f. BACK DOOR Sud/Sprint 5-doors 43.60 EUR

6

Alfa Sud/Sprint > BODY > REPAIR PANELS Sud 1

1 RB703271 EXTERIOR DOOR PANEL LEFT SUD 2 DOORS 22.05 EUR
2 RB703272 EXERIOR DOOR PANEL RIGHT SUD 2 DOORS 22.05 EUR
3 RB703071 Türoberkante VL Sud 4-türig 12.83 EUR
4 RB703072 Türoberkante VR Sud 4-türig 12.83 EUR
5 RB703171 Türoberkante HL Sud 4-türig 12.83 EUR
6 RB703172 Türoberkante HR Sud 4-türig 12.83 EUR
9 RB703041 Einstieg links Sud 4-türig ***

10 RB703042 Einstieg rechts Sud 4-türig ***
11 RB703371 EXTERIOR DOOR PANEL FRONT LEFT SUD 4 DOORS 22.05 EUR
12 RB703372 EXTERIOR DOOR PANEL FRONT RIGHT SUD 4 DOORS ***
13 RB703471 EXTERIOR DOOR PANEL REAR LEFT SUD 4 DOORS 22.05 EUR
14 RB703472 EXTERIOR DOOR PANEL REAR RIGHT SUD 4 DOORS 22.05 EUR

7

Alfa Sud/Sprint > BODY > REPAIR PANELS Sud 2

1 RB04591 WHEEL HOUSING REAR LEFT SUD 2 DOORS ***
2 RB04592 WHEEL HOUSING REAR RIGHT SUD 2 DOORS ***
3 RB04680 Abschlussblech unten Sud Bj. >79 35.11 EUR
4 RB703160 Abschlußblech Sud Bj.79> /Sprint ***
5 RB703651 SIDE BOARD REAR LEFT SUD 4 DOORS ***
6 RB703652 SIDE BOARD REAR RIGHT SUD 4 DOORS 93.09 EUR
7 RB703031 Anschlußblech links Sud ***
8 RB703032 Anschlußblech rechts Sud 40.98 EUR

8

Alfa Sud/Sprint > BODY > REPAIR PANELS Sud 3

1 RB04421 Kotflügelansatz Sud links ***
2 RB04422 Kotflügelansatz Sud rechts ***
3 RB703890 Scheinwerferblech (Paar) Sud 32.67 EUR
4 RB703291 Spritzblech/Radhaus VL Sud 35.39 EUR
5 RB703292 Spritzblech/Radhaus VR Sud 35.39 EUR
6 RB703091 Deflector left side SUD ***
7 RB703092 Deflector right side SUD 22.00 EUR

9

Alfa Sud/Sprint > BODY > REPAIR PANELS Sud Sprint 1

1 RB708071 EXTERIOR DOOR PANEL LEFT SUD SPRINT 27.18 EUR
2 RB708072 EXTERIOR DOOR PANEL RIGHT SUD SPRINT 27.18 EUR
3 RB00001 INSPECTION DOOR LEFT SUD SPRINT 47.01 EUR
4 RB00002 INSPECTION DOOR RIGHT SUD SPRINT 47.01 EUR

10

Alfa Sud/Sprint > BODY > REPAIR PANELS Sud Sprint 2

1 RB703160 Abschlußblech Sud Bj.79> /Sprint ***
2 RB00591 WHEEL HOUSING REAR LEFT SUD SPRINT 50.63 EUR
3 RB00592 WHELL HOUSING REAR RIGHT SUD SPRINT 50.63 EUR
4 RB00601 CONNECTION PLATE LEFT SUD SPRINT ***
5 RB00602 CONNECTION PLATE RIGHT SUD SPRINT 23.21 EUR

11

Alfa Sud/Sprint > ENGINE > V-BELTS

1 03 071 0 0 V-BELT 9.5X850 8.70 EUR
2 KR10A875 V-BELT 10X875 Sud/Sprint,Arna 11.90 EUR
3 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR
4 KR13A950 V-BELT 12.5X950 33 (907),145/6 >11.96 CLIMACOMPRESSOR GTV/6 12.85 EUR

12

Alfa Sud/Sprint > ENGINE > ENGINE BLOCK > PISTON + LINERS > 1.5 Boxer

1 KB2415704 PISTON 84,00 mm BOXER 1.5 1st OVERSIZE + 0,40 mm ***

13

Alfa Sud/Sprint > ENGINE > ENGINE BLOCK > PISTON + LINERS > 1.7 I 8V

1 KB24160040OE. 5894007 PISTON 1.7 IE 8V BOXER +040 95.22 EUR
1 KB24160 PISTON SUD SPRINT,33 (905/7) 1.7 IE 8V ***

14

Alfa Sud/Sprint > ENGINE > FUEL SYSTEM > FUEL PUMP

1 KP0565 FUEL PUMP ARNA,SUD/SPRINT,33 ALL CARBURATOR MODELS 32.32 EUR
2 KP46091 FUEL PUMP 33 (907), 75,90, RZ, SZ SPIDER'90, GTV/6, ALL FUEL

INJECTED MODELLS, RUBBER-COATED

146.99 EUR

15

Alfa Sud/Sprint > ENGINE > ENGINE GASKETS > GASKETS ENGINE

1 VDD3800 Ventildeckeldichtung Arna,Sud/Sprin t,33 (905/7),145/6 kork 2.57 EUR
2 VDD3900 Ventildeckeldichtung Arna,Sud/Sprin t,33 (905/7),145/6 kork gummiert 10.90 EUR
3 WD14200 OE.60502913 OIL SEAL CAMSHAFT SUD SPRINT, 33 (905/7), 145/6

BOXER

4 ASKD29600Ansaugkrümmerdichtung Boxer unten 2.61 EUR
5 ASKD04851Ansaugkrümmerdichtung Boxer unten 1.95 EUR
6 SAT094405 Abgaskrümmerdichtung Arna,Sud/Sprin t,33 (905/7),145/6 Boxer 2.77 EUR
7 WD17600 Siri Kurbelwelle vorne 40/56/10 Arna,Sud/Sprint,33 (905/7), 145/6

Boxer,155 TS 8V # 0006645>

8 WD30500 Siri Kurbelwelle hinten (Schwung- scheibe) Arna,Sud/Sprint,33 (905/7)

,145/6 Boxer

12.14 EUR

10.59 EUR

20.65 EUR

16

Alfa Sud/Sprint > ENGINE > ENGINE GASKETS > FULL SET

1 MDS41700 ENGINE GASKET SET ARNA,SUD/SPRINT,33 (905) 1.2/1.3 71-87 152.86 EUR
2 MDS41800 ENGINE GASKET SET ARNA,SUD/SPRINT,33 1.3 79-89 152.86 EUR
3 MDS41900 OE. 60778163 FULL SET BOXER 1.5/TI 204.14 EUR
4 MDS42000 ENGINE GASKET SET SUD/SPRINT,33 1.5/ TI/QV 62-77 KW 79-89 135.92 EUR
5 MDS42100 ENGINE GASKET SET SUD/SPRINT,33/SW (905/7) 1.7 IE/QV 8V 87-94 141.99 EUR

17

Alfa Sud/Sprint > ENGINE > COOLING SYSTEM > RADIATOR

1 MK11010 RADIATOR 33 (905),ARNA,SUD/SPRINT 1.2/ 1.3/1.5/1.7 73-89 193.89 EUR

18

Alfa Sud/Sprint > ENGINE > COOLING SYSTEM > THERMOSTAT

1 TH150883 OE. 60504230 THERMOSTAT SUD/SPRINT (901/2), 33 (905) 1.2/1.3 16.90 EUR

19