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NeoCor
TM
Installation Instructions
PARTS INCLUDED:
V-cam Bearings
Cam Rollers
Bottom Bearings
Doors
Jambguards
1/2” Screws
#8 x
1/4”-20 x 2”
3/8”-16 x 7/8” Bolts
#8 x 3/4” Screws
Lock Washers
Jamb Nuts
Bolts
TOOLS NEEDED:
Marker / Center Punch
Drill with 5/16” , 5/32“, & 3/8” Bits
3/8” - 16 Thread Tap
Adjustable Wrenches
Flat-head Screwdriver
Step Stool or Ladder
Tape Measure
Utility Knife
KIT CONTENTS
All quantities shown for single door only. For bi-parting applications, multiply all quantities by 2.
[1] V-Cam Top Bearing [1] Jamb Guard
[1] Bottom Bearing
[1] Cam Roller
[1] Bottom Hinge Cover
[4]
#8 x 1/2” Screws
[10]
#8 x
[6]
3/8”-16 x 7/8” Bolts
[1] Door Panel
[1] Top Hinge Cover
3/4” Screws
[1]
[2]
[6]
1/4”-20 x 2” Bolt
Jamb Nuts
Lock Washers
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IMPORTANT:
Header is Level
Top pilot holes for V-Cam
bearing should be drilled
2” from top of door frame
Pilot holes for lower bearing
should be drilled 13.25” from
oor.
Attach Top
Mounting Angle
Jamb is
Plumb
Center Plumb
Line on Jamb
Attach Jamb
Guard
Fig. 1
Step 1 Doorway Preparation
1.1 Inspect. If carton or doors are damaged from shipping (bent shaft, etc.),
note of carrier delivery ticket and contact factory if needed.
1.2 Make sure door opening is square and plumb (measure diagonals).
This is important for proper operation and appearance of doors.
1.3 Match size of door opening to size on packing slip.
1.4 Mark center plumb line on jamb (Fig. 1). This line will
be used to locate the mounting holes.
1.5 Install Jambguards. Center Jambguards using vertical centerline.
Use Jambguards as template to mark and drill 3/8” X 2” deep holes into concrete floor.
Use 3/8” X 2” masonry anchors to secure Jambguards (provided by others).
1.6 Use the dimensions on Figures 5 & 6 to locate
the 4 mounting holes for the top cam bearing (Fig. 5)
and the 2 mounting holes for the bottom bearing (Fig. 6).
Mark these locations with a center punch.
1.7 At each mounting hole location drill a 5/16” hole
and tap for 3/8”16 bolts.
1.8 If jambs are wood or hollow metal over wood, fasten using
1 1/2” wood lags (provided by others). Hollow metal frames without wood
roughblocks should have 1/4” steel reinforcements welded over mounting locations.