Alcoa Huck 2600-16-30T, Huck 2600, Huck 2600-16, Huck 2600-16-50T, Huck 2600-16-2T Instruction Manual
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INSTRUCTION MANUAL
HYDRAULIC INSTALLATION TOOLS
2600
2600
2600-12
2600-12
2600-16
2600-16
2600-16-3
2600-16-3
2600-16-12
2600-16-12
2600-16-2T
2600-16-2T
2600-16-30T
2600-16-30T
2600-16-50T
2600-16-50T
03-26-2012
HK914
2600 series Hydraulic Tooling (HK914) Alcoa Fastening Systems
2
2600 series Hydraulic Tooling (HK914) Alcoa Fastening Systems
3
EU DECLARATION OF CONFORMITY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PRINCIPLE OF OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PREPARATION FOR USE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OPERATING INSTRUCTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SERVICING THE TOOL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DISASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ASSEMBLY DRAWING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PARTS LISTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
HYDRAULIC COUPLINGS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
STICKER LOCATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
KITS & ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
C
C
ONTENTS
ONTENTS
2600 series Hydraulic Tooling (HK914) Alcoa Fastening Systems
4
1. A half hour long hands-on training session with qualified
personnel is recommended before using Huck equipment.
2. Huck equipment must be maintained in a safe working
condition at all times. Tools and hoses should be inspected at
the beginning of each shift/day for damage or wear. Any repair
should be done by a qualified repairman trained on Huck
procedures.
3. Repairman and Operator must read manual prior to using
equipment. Warning and Caution stickers/labels supplied with
equipment must be understood before connecting equipment
to any primary power supply. As applicable, each of the
sections in this manual have specific safety and other
information.
4. Read MSDS Specifications before servicing the tool. MSDS
Specifications are available from the product manufacturer or
your Huck representative.
5. When repairing or operating Huck installation equipment,
always wear approved eye protection. Where applicable, refer
to ANSI Z87.1 - 2003
6. Only genuine Huck parts shall be used for replacements or
spares. Use of any other parts can result in tooling damage or
personal injury.
7. If a part affixed with warning labels is replaced, or labels are
missing or damaged, the end user is responsible for
replacement. Refer to assembly drawing and parts list for
replacement part number and proper placement.
8. Disconnect primary power source before performing
maintenance on Huck equipment or changing Nose Assembly.
9. Tools and hoses should be inspected for leaks at the
beginning of each shift/day. If any equipment shows signs of
damage, wear, or leakage, do not connect it to the primary
power supply.
10. Mounting hardware should be checked at the beginning of
each shift/day.
11. Make sure proper power source is used at all times.
12. Release tool trigger if power supply is interrupted.
13. Tools are not to be used in an explosive environment unless
specifically designed to do so.
14. Never remove any safety guards or pintail deflectors.
15. Where applicable, ensure deflector or pintail collector is
installed and operating prior to use.
16. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
17. Where applicable, always clear spent pintail out of nose
assembly before installing the next fastener.
18. There is possibility of forcible ejection of pintails or spent
mandrels from front of tool.
19. Check clearance between trigger and work piece to ensure
there is no pinch point when tool is activated. Remote triggers
are available for hydraulic tooling if pinch point is unavoidable.
20. Unsuitable postures may not allow counteracting of normal
expected movement of tool.
21. Do not abuse tool by dropping or using it as a hammer. Never
use hydraulic or air lines as a handle or to bend or pry the
tool. Reasonable care of installation tools by operators is an
important factor in maintaining tool efficiency, eliminating
downtime, and in preventing an accident which may cause
severe personal injury.
22. Never place hands between nose assembly and work piece.
Keep hands clear from front of tool.
23. There is a risk of crushing if tool is cycled without Nose
Assembly installed.
24. Tools with ejector rods should never be cycled with out nose
assembly installed.
25. When two piece lock bolts are being used always make sure
the collar orientation is correct. See fastener data sheet for
correct positioning.
26. Tool is only to be used as stated in this manual. Any other use
is prohibited.
27. There is a risk of whipping compressed air hose if tool is
pneudraulic or pneumatic.
28. Release the trigger in case of failure of air supply or hydraulic
supply.
29. Use only fluids or lubricants recommended.
30. Disposal instruction: Disassemble and recycle steel, aluminum
and plastic parts, and drain and dispose of hydraulic fluid in
accordance with local lawful and safe practices.
31. If tool is fixed to a suspension device, ensure that the device is
secure prior to operating the tool.
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by the
relevant European directives.
- READ MANUAL prior to using this equipment.
- EYE PROTECTION IS REQUIRED while using this
equipment.
- HEARING PROTECTION IS REQUIRED while using
this equipment.
Notes: are reminders of required procedures.
Bold, Italic type and underlining
: emphasizes a specific
instruction.
S
S
AFETY
AFETY
I
I
NSTRUCTIONS
NSTRUCTIONS
CAUTIONS: show conditions that will
damage equipment and or structure.
WARNINGS: Must be understood to avoid
severe personal injury.
2600 series Hydraulic Tooling (HK914) Alcoa Fastening Systems
5
Piston
Trigger
Switch
Depressed
Hydraulic
Hoses
RETURN
side
PULL
side
Pressurized
Hydraulic Fluid
Return
Hydraulic Fluid
Piston Travel
witch
Dump
Valve
Du
Va
Piston
Trigger
Switch
Released
Hydraulic
Hoses
RETURN
side
PULL
side
Piston Travel
witch
Dump
Valve
Pressurized
Hydraulic Fluid
Return
Hydraulic Fluid
Pull Pressure
(Pull Cycle)
When the Trigger Switch is depressed,
pressurized hydraulic fluid moves
through the PULL hose to the front side
of the Piston. The piston and nose
assembly collet move rearward, installing
the fastener. When the Piston reaches
the end of the PULL stroke, it uncovers
flats on the back of the Dump Valve.
These flats are designed to provide a
passage for hydraulic fluid from the PULL
side to the RETURN side of the Piston,
unloading or “dumping” the pressurized
fluid back to the Powerig tank.
Return Pressure
(Return Cycle)
When the trigger is released,
pressurized hydraulic fluid is directed to
the rear side of the Piston, causing the
Piston and collet to move forward,
allowing fluid on the PULL side to flow
back through the PULL side hose to the
Powerig tank, and pushing the nose
assembly and tool off of the swaged
(installed) fastener. When the Piston
reaches the end of the RETURN
stroke, pressure is built up, causing the
Powerig to shut off, completing the
cycle.
P
P
RINCIPLE
RINCIPLE
OF
OF
O
O
PERATION
PERATION
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