akYtec ITP16 User guide

ITP16_2018.05_0280_EN © All rights reserved Subject to technical changes and misprints
ITP16
Temperature indicator
User guide
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany · Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
1
Contents
1 Overview ........................................................................................................................................................ 2
2 Specifications ................................................................................................................................................ 2
2.1 Galvanic isolation ..................................................................................................................................... 3
2.2 Environmental conditions ....................................................................................................................... 3
3 Intended use .................................................................................................................................................. 4
4 Functions ....................................................................................................................................................... 4
5 Installation ..................................................................................................................................................... 4
5.1 Wiring ......................................................................................................................................................... 4
5.1.1 Input .................................................................................................................................................. 5
5.1.2 Output ............................................................................................................................................... 6
6 Operation ....................................................................................................................................................... 6
6.1 Control ....................................................................................................................................................... 6
6.2 Alarm .......................................................................................................................................................... 7
6.3 Filter ........................................................................................................................................................... 7
6.4 Square root function ................................................................................................................................ 8
6.5 Error ........................................................................................................................................................... 8
7 Programming ................................................................................................................................................. 8
8 Maintenance ................................................................................................................................................ 10
9 Transportation and storage ....................................................................................................................... 11
10 Scope of delivery ........................................................................................................................................ 11
Appendix A. Dimensions .................................................................................................................................. 11
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany · Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
2
Power supply
24 (10…30) V DC
Power consumption, max.
1 W
Input
1
Input signal
See Table 2.2
Sampling time, max.
2 s
Accuracy
± 0.25% FS
Temperature influence
≤ 0.2% / 10 °C
Input resistance
0-1 V, -50…+50mV
≥ 250 kohm
Output
1
Type
NPN transistor
Loading capacity
200 mA, 42 V DC
Enclosure
for panel mounting
Character height
14 mm
Dimensions
48 x 26 x 65 mm
Weight
approx. 30 g
Measurement
range, °C
Temperature
coefficient, °C
RTD according to IEC 60751:2008
Pt50
-200…+850
0.00385
Pt100
-200…+850
0.00385
Pt500
-200…+850
0.00385
Pt1000
-200…+850
0.00385
RTD according to GOST 6651
Cu50
-50 …+200
0.00426
50M
-180 …+200
0.00428
50P
-200…+850
0.00391
Cu100
-50 …+200
0.00426
100M
-180 …+200
0.00428
100P
-200…+850
0.00391
Ni100
-60…+180
0.00617
Cu500
-50 …+200
0.00426
500M
-180 …+200
0.00428
500P
-200…+850
0.00391
Ni500
-60…+180
0.00617
Cu1000
-50…+200
0.00426

1 Overview

ITP16 is a universally applicable process indicator and can be used with various input signals: RTD, TC, linear voltage signal. The device requires 24V DC auxiliary voltage. It is designed for control and monitoring of industrial processes.

2 Specifications

ITP14 can be ordered in two versions. They differ in the display color. Ordering key:
Table 2.1 Technical data
Table 2.2 Input signal
Display Signal type
P50 P100 P500 P1E3
c50
c.50 P.50
c100
c.100 P.100
N100 c500
c.500 P.500
n500 c1E3
-1
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany · Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
3
Measurement
range, °C
Temperature
coefficient, °C
1000M
-180…+200
0.00428
1000P
-200…+850
0.00391
Ni1000
-60…+180
0.00617
TC according to IEC 60584-1:2013
K
–200…+1300
J
–200…+1200
N
–200…+1300
T
–250…+400
S
–50…+1750
R
–50…+1750
B
+200…+1800
A
0…+2500
TC according to GOST 8.585
L
-200…+800
A-2
0…+1800
A-3
0…+1800
TC according to DIN 43710
L
-200…+900
-
Linear signals
-50…50 mV
0…100 %
0-1 V
0…100 %
Reserved
Ambient temperature
-40…+60 °C
Storage temperature
-25…+55 °C
IP Code
front IP65, rear IP20
Protection class
III
Relative humidity
up to 80% (at +35°C, non-condensing)
Display Signal type
c.1E3 P.1E3
n1E3
tP.KA
tP.J tP.n tP.t tP.S tP.r tP.b
tP.A1
tP.L tP.A2 tP.A3
tP.tL
-
-
-1
50.50
-
0- 1
PK15 PK20
not used - -
PC20

2.1 Galvanic isolation

The ITP16 has three potential groups:
Power supply 24 V DC
Analog input
Digital output
Galvanic isolation from each group to enclosure 500 V Galvanic isolation between groups 500 V

2.2 Environmental conditions

The device is designed for natural convection cooling. It should be taken into account when choosing the installation site. The following environment conditions must be observed:
clean, dry and controlled environment, low dust level
closed non-hazardous areas, free of corrosive or flammable gases
Table 2.3
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
Conditions Permissible range
4
Improper installation can cause seriou s or minor injuries and damage the device. Installation must be performed only by fully qualified personnel.
Switch on the power supply only after the wiring of the device has been completely performed
4.5 V to prevent the device damage. Disconnect the sensor in case of higher voltage.
Signal cables should be routed separately or screened from the supply cables. Only a shielded cable may be used for signal li nes.

3 Intended use

The device may only be used in the manner described in this user guide, properly installed and in accordance with the specification. Damages caused by disregarding the instructions of this manual are without liability. Non-observance of the safety guidelines may result in damage to the device and injury to personal.
Improper use
Any other use is considered improper. Especially to note:
The ITP16 may not be used for medical devices that sustain, monitor or otherwise affect
human life or health.
The device may not be used if the environmental conditions (temperature, humidity etc.)
are not within the limits indicated in the specification.
The device may not be used in potentially explosive environment or in an atmosphere
with chemically active substances.

4 Functions

A 4-digit LED display with 14 mm character height is located on the front of the device to display the process value or error messages in opera-tion (see 6) and programming parameters in programming mode (see 7). The function buttons are positioned on the rear part of the device.
Main functions:
CAUTION
CAUTION
Analog input signals according to Table 2.2
Measuring and displaying of a process value
Linear voltage signal scaling
Adjustable decimal point position
Display range -999…9999
Square root function (for special transmitters)
Digital filter
Alarm function
Error indication when the input signal is out of range
Error indication when wire break or short circuit

5 Installation

The device is designed for panel mounting in a borehole of Ø22.5 mm (see Appendix A for dimensional drawings).
Carefully position the supplied gasket on the display rear surface. Insert the cylindrical body of the device into the borehole and tighten the nut from the rear side of the panel.

5.1 Wiring

Switch off the device before checking the sensor and connection lines.
NOTICE
NOTICE
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
For circuit integrity check use only the me asuring device with the output voltage max.
5
Fig. 5.5 RTD sensor wiring
Fig. 5.6 TC sensor wiring
5...7
Fig. 5.1 Wire preparation
Do not use wire end ferrules to connect stranded wires.
To connect fine-stranded wire, tin the wire end.
Fig. 5.3 Disconnecting the wire
Press the release lever to free the wire.
Fig. 5.2 Connecting the wire to the terminal
To connect solid wire, push the wire into the terminal.
To connect stranded wire, press the release lever and push the wire into the terminal.
Fig. 5.4 Mounting
– The electrical connections are shown in Fig. 5.5-5.8, the terminal assignments in Table
5.1.
Ensure that the device is provided with its own power supply line and electric fuse I = 0.5
A.
Solid conductor cross-section: 0.2…0.8 mm². Stranded conductor cross-section:
0.45…0.7 mm². Wires should be stripped for approx. 8 mm.

5.1.1 Input

akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
6
Fig. 5.7 Voltage signal wiring
Designation
Description
24VDC -
24VDC +
DO-
Output -
DO+
Output +
AI1
+ (three-wire RTD)
AI2 + AI3
Sensor
Resistance
Equal length and cross-
TC
20 m
100 ohm
Thermocouple cable
As a precaution against inadvertent current reversal on output, a parallel diode (UVD
≥ 1.3U, I
≥ 1.3I) is usually included in the output circuit.
DO-
K
_
U
U
+
VD
DO+
Table 5.1 Terminal assignment
Power supply
NOTICE
Table 5.2 Sensor cables
type RTD 100 m 30 ohm

5.1.2 Output

The NPN transistor output is designed to control the low voltage relay up to 42 V DC / 200 mA
VD
Cable length, max.
Fig. 5.8 NPN transistor output
(each wire), max.
section for 3-wire
Requirement

6 Operation

After the device is powered on the operating mode is activated. In this mode the measured signal is scaled and displayed. The signal type must be selected in the parameter in.t “Input signal”. The complete list of the programming parameters is shown in Table 7.2.
The input signal is digitalised, the square root calculated (if the function is enabled), the signal scaled and displayed. The scale factor is calculated based on the parameters di.Lo “Lower measuring limit” and di.Hi “Upper measuring limit”. The display decimal point can be specified in the parameter di.P. For other signal processing functions see 6.2 and 6.3. For displayed errors see Table 6.1.

6.1 Control

ON/OFF control is implemented with the NPN transistor output (see 5.1.2). The parameters SP.Lo “Lower setpoint limit” and SP.Hi “Upper setpoint limit” specify the control limits. The control function can be selected in the parameter Cnt:
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
7
Heating
Cooling
Alarm within limits
Alarm outside limits
The safe output state can be selected in the parameter out.E. Note:
Switching hysteresis: 0.05 x (SP.Hi – SP.Lo).

6.2 Alarm

If the control function Cnt is set and the alarm function d.FnC = ON, the display blinks with a frequency of about 2 Hz when the output is switched on (see Fig. 6.1).
Fig. 6.1

6.3 Filter

Undesirable signal fluctuations can be suppressed through the adjustable filter in the parameter td “Filter time constant” (see Fig. 6.2 and Table 7.2).
The filter time constant can be set within the range 0…10 seconds. The higher the value, the slower the display reaction to changes of the input signal and the lower the susceptibility to interference is. The filter is deactivated if td = 0.
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
8
Display
Possible cause
Remedy
Eг.1
Check the input signal.
LLLL
Measured value is below the lower limit for the
HHHH
Measured value is above the upper limit for the
|----|
Er.Cj
Contact the Technical Support of akYtec GmbH.
Key
Description
Press > 3 s:
Increase value or menu navigation
Decrease value or menu navigation
Fig. 6.2 Filter time constant

6.4 Square root function

The function is intended for transmitters with the square characteristic. To enable the function set the parameter Sqrt = ON.

6.5 Error

Table 6.1 Displayed errors
Measured value error
selected signal (see Table 2.2)
selected signal (see Table 2.2) Sensor break or short circuit
CJC sensor error

7 Programming

Table 7.1 Function buttons
Check the sensor and connection lines. Contact the Technical Support of akYtec GmbH.
Check the input signal
Check the input signal Check the signal line
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
– Press and hold the button or to activate the ramp function while changing
parameter.
+
– enter the programming
mode
– exit the programming
mode Press < 1 s: – save the parameter
Press > 3 s: – enter the service menu
9
SP.Lo
SP.Hi
Cnt
oFF
OFF
Heat
Heating
CooL
Cooling
U
Alarm outside limits
П
Alarm within limits
in.t
td
td
Filter time constant
0…10 s
0
out.E
ON
OFF
di.Lo
di.Hi
SQrt
ON
OFF
di.P
----
0000
---.-
000.0
--.--
00.00
-.---
0.000
2u3u
3-Ln
3-wire
2-Ln
2-wire
d.FnС
ON
OFF
гES
0
User settings
1
Factory settings
CLbг
t.C
SCj
Service function
SoFt
– if no button was pressed within 20 s, the device returns to the operating mode
automatically.
Table 7.2 Programming parameters
Name Display Parameter Valid value Description Default
SP.Lo
SP.Hi
Cnt
in.t
out.E
di.Lo
di.Hi SQrt
di.P
Setpoint lower limit -999...9999 Setpoint upper limit -999...9999
Control function
Input signal See Table 2.2 Pt100
0B
Output safe state Signal lower limit* -999...9999
Signal upper limit* -999...9999 Square root function
Decimal point
affected by di.P affected by di.P
affected by di.P affected by di.P
0
30
U
OFF
0
100
OFF
---.-
2u3u
d.FnС
* only for linear signals Table 7.3 Service menu
Display Comments Valid values
Note:
1. The minus sign is displayed in the most significant digit, together with 1. The display range is -199.9...999.9 if di.P = ---.-,
2. When setting the signal limits, take into account that in some cases the correct value cannot be displayed though there is no error indication.
Example 1:
di.Lo: -999 -> 4 mA di.Hi: 9999 -> 20 mA For the input current of 3.8 mA the correct indication should be “-1068”. Actually “1068”
will be displayed.
RTD connection
Alarm function
3-Ln
OFF
Restore factory settings
Service function -
Service function -
Firmware version
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
10
Example 2:
di.Lo: -999 -> 4 mA di.Hi: 9999 -> 20 mA For the input current of 20.8 mA the correct indication should be “10548”. Actually “0548”
will be displayed.
Fig. 7.1 Device menu

8 Maintenance

The maintenance includes: – cleaning the housing and the terminals from dust, dirt and debris
– checking the fastening of the device – checking the wiring (connecting leads, fastenings, mechanical damage)
The device should be cleaned with a damp cloth only. No abrasives or solvent-containing cleaners may be used.
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
11
The device may have been damaged during transportati o n.
Report the transport damage immediately to the shipper and akYtec GmbH!

9 Transportation and storage

Pack the device in such a way as to protect it reliably against impact for storage and transportation. The original packaging provides optimum protection.
If the device is not taken immediately after delivery into operation, it must be carefully stored at a protected location. The device should not be stored in an atmosphere with chemically active substances.
NOTICE
Permitted storage temperature: -25…+55 °C
Check the device for transport damage and completeness!

10 Scope of delivery

ITP16 1
Gasket 1
Mounting nut 1
User guide 1

Appendix A. Dimensions

Fig. A1 Fig. A2
To prevent the device spinning, the borehole in the front panel must correspond to the dimensions in Fig. A.2.
akYtec GmbH · Vahrenwalder Str. 269 A · 30179 Hannover · Germany Tel.: +49 (0) 511 16 59 672-0 · www.akytec.de
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