Akrapovic S-H10RFT8-TC/1, S-H10R7-TT, S-H10R7-TC, S-H10RFT6TL-TT/1, S-H10RFT6TL-TC/1 Installation Instructions Manual
...
www.akrapovic.com
Installation instructions
Akrapovič Exhaust Systems
RACING & EVOLUTION
for the
Honda CBR 1000RR 2008-2010,
Honda CBR 1000RR ABS 2009-2010
*502262*
www.akrapovic.com
2
Congratulations on purchasing an Akrapovič exhaust system. Please read these installation instructions
carefully. If you have any trouble installing the system please contact your authorized dealer!
IMPORTANT INFORMATION
Exclusion of Certain Liability
1. The manufacturer, importer or dealer shall not be liable for any incidental damage including personal injury
or any other damages caused by improper installation or operation of the Akrapovič exhaust system. When
installing the Akrapovič exhaust system be careful that the exhaust system does not touch other parts sensi-
tive to high temperature.
2. Akrapovič makes no representation or warranties with regard to damage caused by the improper installa-
tion, use and maintenance of the Akrapovič exhaust system. The warranty is limited to defects recognized
by our technical department and due to normal use, and excludes items subject to normal wear (gaskets
and damping wool). The guarantee is void in case of accident, modication, improper or competition use.
3. Do not attempt to install the Akrapovič exhaust system on a vehicle model for which it was not made or
tested by Akrapovič.
4. When the exhaust system gets very hot during operation, be careful not to burn yourself on the exhaust
system or parts which are in direct contact with it, even when the engine is not running. Also protect other
people, especially children, from the injuries mentioned above.
5. In some cases Akrapovič exhaust system kits contain chemical products (ceramic anti-seizing grease; bolt
sealant). Handle with care, do not inhale or swallow. Avoid excessive contact with skin, eyes or mucous
membranes. Keep out of reach of children.
6. Technical specications of Akrapovič exhaust systems and related products are subject to change without
notice.
CAUTION OR WARNING
INSTALLATION TIP
TOOLS REQUIRED
TIGHTENING TORQUE
Trademarks
The Akrapovič Exhaust System Technology logo is a registered trademark of Akrapovič d.d.
Akrapovič website
Information about Akrapovič exhaust systems and related products is available on the
Akrapovič website at:
http://www.akrapovic.com
Copyright
No part of the Akrapovič exhaust system or its documentation may be reproduced or distributed
in any form or by any means without the prior written authorization of the Akrapovič company.
© Akrapovič, d.d. All rights reserved.
Symbols
The following symbols are used throughout these installation instructions:
3
USE BOLT SEALANT; Apply 3 to 4 small drops of bolt sealant onto the cleaned and degreased threads
before tightening the bolts. WARNING! Avoid contact with skin, eyes and mucous membranes.
Do not inhale fumes. Keep out of reach of children.
USE ANTI-SEIZE LEAD-FREE COPPER PASTE (black tube); Provides trouble-free and long-lasting
protection against seizing, corrosion and rusting of bolts, threaded ends, nuts, joints, etc. Also protects
against vibration, wear and impact. WARNING! Avoid eye contact. Avoid excessive skin contact.
Keep out of reach of children.
USE ANTI-SEIZING GREASE (white tube); Prevents seizing, corrosion and excessive wear between
the titanium components of your exhaust system. WARNING! Avoid eye contact. Avoid excessive
skin contact. Keep out of reach of children.
T-handle 8 mm wrench
T-handle 10 mm swiveling wrench
T-handle 12 mm wrench
T-handle 4 mm three hexagon wrench
T-handle 5 mm three hexagon wrench
T-handle 8 mm three hexagon wrench
Combination 12 mm wrench
Combination 17 mm wrench
Combination 22 mm wrench
Spring puller
Small cross head screwdriver
Cutting pliers
BEFORE INSTALLING, CHECK SCHEMATIC OF THE EXHAUST SYSTEM!
IF ANY ITEMS IN THE AKRAPOVIČ EXHAUST SYSTEM PACKAGE ARE
MISSING, PLEASE CONTACT YOUR AUTHORIZED DEALER. KEEP THE
SCHEMATIC FOR FUTURE REFERENCE.
THESE INSTALLATION INSTRUCTIONS MUST BE READ CAREFULLY IN
ORDER TO ENSURE PROPER INSTALLATION AND OPERATION OF THE
AKRAPOVIČ EXHAUST SYSTEM.
THE EXHAUST SYSTEM CAN BE EXTREMELY HOT. ALLOW THE EXHAUST
AND ENGINE TO COOL DOWN BEFORE BEGINNING INSTALLATION.
WE ADVISE YOU TO LEAVE INSTALLATION TO A QUALIFIED SERVICEMAN.
IMPROPER INSTALLATION MAY RESULT IN A SHORTER LIFETIME OF THE
EXHAUST SYSTEM AND/OR DAMAGE TO THE VEHICLE.
www.akrapovic.com
4
Figure 1
Figure 2
Put the motorcycle on a side stand, we recommend a racing stand. Make sure, that surface is solid and flat.
Unscrew and remove the plastic fasteners from the cover of the servo motor (Figure 1). Disconnect and remove the
exhaust valve cable and than reattach the plastic servo motor’s cover onto original position (Figure 2).
1.
2.
REMOVAL OF STOCK EXHAUST SYSTEM:
5
Figure 3
Figure 4
Unscrew the bolt from the muffler chassis hanging bracket (Figure 3). Unscrew the bolts from the left lower part of
the cowling (Figure 4).
3.
www.akrapovic.com
6
Figure 5
Figure 6
Cut the plastic tie which holds the lambda sensor cable and than unscrew the lambda sensor (Figure 5, 6).
4.
7
Figure 7
Figure 8
Unscrew the bolt from the metal clamp at the muffler - link pipe joint and remove the muffler (Figure 7, 8).5.
www.akrapovic.com
8
Figure 9
Figure 10
Unscrew the bolts from the right lower part of the cowling (Figure 9, 10).
6.
9
Figure 11
Figure 12
Remove the lower part of the cowling then unscrew the bolts and remove the plastic fasteners from the left and right
side of the cowling (Figure 11, 12, 13, 14, 15, 16, 17, 18, 19, 20).
7.
Loading...