AKIRA AKTP01 is a CTV monolithic chassis currently developed by AKIRA Co.
It introduces a monolithic IC TB1238AN developed by Toshiba Co. To carry out all the small signal
processing TB1238AN is a kind of IC used by color TV in PAL/NTSC system, which is controlled by
Inter IC Bus. Together with the SECAM decoder TA1275Z, it can form a signal processing circuit for
multi-system color TV. This chassis is used in many fashionable TV receiver technologies, which
makes the performance reach the advanced level of the world.
Figure 1 shows the block diagram of AKTP01(A21T01).
Table 1 provides A21T01 mainly ICs and functions.
Figure 2 shows the whole set power supply system for AKTP01(A21T01).
Figure 3 shows the system control circuit of AKTP01(A21T01).
Table 1: A21T01 mainly ICs and functions
Location
D901 87CM38N-3GN5/
D902 AT24C08 EEPROM
N101 LA7910 Band decoder
N252 CD4053BE TV/AV switching
N203 CD4053BE AV1/AV2 Switch
N201 TB1238AN Small signal processor (IF/VIDEO/CHROMA/DEF)
N402 LA7830 Vertical output power amplifier
N701 TA1275AZ SECAM decoder
N202 CD4052BE Sound system switching
N701 AN5270 Audio power amplifier (L)
N711 AN5270 Audio power amplifier(R)
A903 HS0038A Remote control receiver
Type
87CK38N-2B46
Function Description
System control microprocessor
Model No: CT-21FDS1
Version 1.0
L OUT
R OUT
V OUT
L IN1
R IN1
V IN1
L IN2
R IN2
V IN2
TUNER
TUN101
KEY
REMOTE
RECEIVER
A903
MEMORY
(D902)
ST24C08
AC150-260V
50/60Hz
14
TV/AV switching
N252 CD4053BE
3
1
AV1/AV2 switching
N203 CD4053BE
13
12 2 5
V10
REMOTE
Resistance
disturbance
C501L502
VD503-VD506
15
13
10 11
SAW
F
A
B
Bridge
rectification
VOL
VOL
SCL1
SDA1
Filte
r
15
35
6
5
SIF TRAPS
Z235~Z238
SIF BPS
Z231~Z234
34
87CK38N-2B46
MICROCONTROLLOR
14
87CM38N-3GN5
D901
POWER SUPPLY
+300V
CIRCUIT
V512V513V511
T501VD515
AUDIO AMPLIFIER
N701 AN5270
12 14 15
SOUND SYSTEM SWITCH
N202 CD4052BE
13
VIDEO
OUT
TV AUDIO
IF IN
IF IN
SDAO
SCLO
AFC IN
H.SYN
V23
47
IF VIDEO
7
26
(IF/VIDEO/CK\HROMA/DEF)
27
4
SMALL SIGNAL
PROCESSOR
TB1238AN
13~16
H OUT
22
§
25
26
R,G,B, Y/BL
VD
H
27
D
B
43
N201
24
FIELD OUTPUT
POWER AMP.
N402(LA78040)
AUDIO AMPLIFIER
2
N711 AN5270
4
V251
V OUT
A
35
Y
R-Y
B-Y
SCP OUT
SID OUT
29
R
VIDEO
G
AMPLIFIER
B
20
V602,V612,V622
V.OU
7
15
SECAM DECODER
N251 TA1275AZ
21
SCREE
13
FOCUS
L
R
EHT
HEAT
19V
13V
24V
146
HORIZONTAL
DRIVE
V444
T401
HORIZONT
AL
OUTPUT
FBT(T402)
BSC25
114
5
Model No: CT-21FDS1
Version 1.0
6
SAFETY INSTRUCTION
Warning: Before examining and servicing this chassis, read carefully the following safety
instruction.
X-RAY RADIATION PRECAUTION
1. The EHT must be checked every time the receiver is serviced to ensure that the CRT
does not emit X-ray radiation as result of excessive EHT voltage. The nominal EHT for
this receiver is 22KV at zero beam current (minimum brightness) operating at AC 220V.
The maximum EHT voltage permissible in any operating circumstances must not exceed
25KV. When checking the EHT, use the High Voltage Check procedure in this manual
using an accurate EHT voltmeter.
2. The only source of X-RAY radiation in this receiver is the CRT. To prevent X-ray
radiation, you should use the same type of CRT when replacing it.
3. Some components used in this receiver have safety-related characteristics preventing the
CRT from emitting X-ray radiation. For continued safety, replacement component should
only be made after referring the Product Safety notice below.
SAFETY PRECAUTION
1. The high voltage in the TV reaches to 22KV when the TV is in operation. Be more careful
during opening the back cover.
a. The high voltage existing in the TV is very dangerous. Refer servicing to qualified
personnel only.
b. Before removing the high voltage cap. Discharge the anode of the CRT and the
chassis in case of electric shock.
c. Wear a pair of goggles when handling the CRT to avoid broken pieces damaging
your eyes.
d. Do not hold the CRT neck in case of causing damage to the CRT.
2. When the power cord needs replacing, use the same one as that provided by AKIRA
factory.
3. Voltage exists between the hot and cold ground when TV is in operation. Install a
separation transformer during repairing or connecting to any tester for the sake of safety.
The power of the separation transformer should be beyond rated overall power.
4. When replacing a burnout fuse, use the one with the same specifications as the original.
5. When replacing old wire, wind new one round the shaft to weld. When replacing
components with safety in performance, use the same type as that specified by AKIRA
and install it in the former way.
6. Never place wire near high-temperature or high-voltage components.
SAFETY CAUTIONS FOR PRODUCTS
Many electric and mechanical components in AKPH01 /02 chassis have special safety
performances, which are always neglected. Even if replacing them with some components
with the same voltage and power, you can not get effective protection to X-ray. In the circuit
diagram, these special electric components are indicated by the special mark U
shadow. When replacing any of them, use the one with the same specifications as the
original’s. Otherwise, it may cause X-ray radiation and damage to overall safety.
!
and on the
Model No: CT-21FDS1
Version 1.0
7
CIRCUIT ADJUSTMENTS
GENERAL INFORMATIONS
All adjustment are thoroughly checked and corrected when the receiver leaves the factory.
Therefore the receiver should operate normally and produce proper color and B/W pictures
upon installation. However, several minor adjustments may be required depending on the
particular location in which the receiver is operated.
This receiver is shipped completely in carton. Carefully draw out the receiver from the carton
and remove all packing materials. Power cord into a convenient 220 volts 50 Hz AC two pin
power outlet. Turn the receiver ON. Check and adjust all the customer controls such as
BRIGHTNESS, CONTRAST and COLOUR Controls to obtain natural color or B/W picture.
AUTOMATIC DEGAUSSING
A degaussing coil is mounted around the picture tube so that external degaussing after
moving the receiver is normally unnecessary, providing the receiver is properly degaussed
upon installation. The degaussing coil operates for about 1 second after the power to the
receiver is switched ON. If the set is moved or faced in a different direction, the power switch
must be switched off at least 30 minutes in order that the automatic degaussing circuit
operates properly. Should the chassis or parts of the cabinet become magnetized to cause
poor color purity, use an external-degaussing coil. Slowly move the degaussing coil around
the faceplate of the picture tube, the side and front of the receiver and slowly withdraw the coil
to a distance of about 2m before disconnecting it from AC source. If color shading still
persists, perform the COLOUR PURITY ADJUSTMENT and CONVERGENCE
ADJUSTMENTS procedures.
ADJUSTMENT MODE
Item
Measuring
Equipment
Preparation
Before Adj.
Model No: CT-21FDS1
Version 1.0
B+ adjustment, TV signal receiving
AKPH01 chassis
No. 5 Service Remote Controller
The set is turned on and work normally.
No signal input
8
Adjustment procedure
1. Press S-PVOC key to set PIF-VOC self-adjusting.
2. OSD appears as below, after adjustment finished.
Self-adjusting Adjusting OK
Note:
When the OSD appears ‘AFT NG’, it means that AFT adjusting is not good. Please check the chassis if
there is circuit short or parts wrong fitting. If not, counter-clockwise or clockwise turn a ferrite core in
T211 at 1/4 to 1/2 turn.
Item B+ adjustment, TV signal receiving
AFT AFT OK
Measuring
Equipment
Preparation
Before Adj.
AKTP01 chassis
TV SG (Signal Generator)
Digital multi-meter
The set is turned on
Connect the TV SG to RF input terminal of the set.
Adjustment procedure
1. Turn RP551 potentiometer to adjust B+ to specified voltage.
2. Check voltages for video out, vertical out, circuit work and audio power out as follow.
Video Out 145 188
Vertical Out 26 26
Circuit Work 13 13
Audio Power Out
Voltage (volt)
14 inch 21 inch
19 for 3W
22 for 5W
19 for 3W
22 for 5W
Tolerance
±5V
±1V
±1V
±1V
3. TV signal receiving
a. Press MENU key, to select POS.MEMORY item.
b. Press V+ or V- key, to select SEARCH or AUTOMEMORY item, press P+ key to
start searching.
c. Press P+ or P- key to inspect the set if there is channel skipped, if so, searching again
by SEARCH as above described.
Model No: CT-21FDS1
Version 1.0
Item TV system adapting & AV in/output inspection
9
Measuring
Equipment
Preparation
before Adj.
AKTP01 chassis
SG (with NTSC3.58). User remote controller
Dual trace oscilloscope
Input TV and AV signal
Inspection procedure
1. Input the TV signal which system is designated in technical specification.
2. Switch TV system to the set by pressing SYS key on user remote controller according to the TV
system in SG. The picture and sound must be normal.
3. Press TV/AV key, to select VIDEO1 or VIDEO2 input. The picture and sound must be normal
4. AV output inspection. Load a 75Ωresistor to VIDEO output terminal, 1Vp-p video output signal
that is from TV signal or from VIDEO1 or VIDEO2 input signal should be observed on the
oscilloscope. Load two 10K resistors separately to AUDIO R and L output terminals, two 0.7Vp-p
audio output signal that is from TV or from AV input signal (stereo) should be observed on the
oscilloscope.
Item General adjustment
AKTP01 chassis
Measuring
Equipment
Preparation
before Adj.
SG
No.1 and No.2 service remote controller and user remote controller
Brightness, contrast and color should be set in standard
Press PP key repeatedly to set the picture at MEMORY2 (in standard)
Adjustment procedure
1. Receive the monoscope pattern signal
2. Turn the focus adjusting VR to make the picture clear.
3. Press M-ON key on No.2 service remote controller to set the set into manufactory adjustment
mode.
4. Adjust the picture size roughly by No.2 service remote controller.
5. Grid 2 voltage adjustment. Press key on No.1 service remote controller, to set the screen
into a horizontal line. Clockwise turn the screen VR gradually until a horizontal line appears on the
screen.
6. Press R+ or R- (with the red block), G+ or G- (with the green block) and B+ or B- (with the blue
block) key respectively, to adjust a horizontal line appeared to the white colour.
7. Press key again and changing back to normal screen.
Model No: CT-21FDS1
Version 1.0
Item Focus adjustment
10
Measuring
Equipment
Preparation
before Adj.
AKTP01 chassis
SG
Brightness, contrast and color should be set in standard
Adjustment procedure
1. Receive the cross-hatch pattern signal
2. Turn the focus adjusting VR watching the screen and adjust the vertical line of mark to make
the most thin. Then the focus adj. VR is set as close low voltage side as possible.
Stop the focus adj. VR at the point that focus is a bit worse at once, turn back to the left and then
turn back to the right a little again.
To be fine
H. line
V. line
Magnified drawing of part
Item White balance adjustment
Measuring
Equipment
Preparation
before Adj.
AKTP01 chassis
SG and white balance meter
No.1 service remote controller
Warm up the set for more than 30 min.
Brightness, contrast and color should be set in standard
Adjustment procedure
1. Receive the monoscope pattern signal.
2. Press G (G.DRIVE) key and B (B.DRIVE) key on No.1 service remote controller to select G-DRV
and B-DRV respectively, then press + or – key to adjust the white balance at the directed value
(which is according to the specification of factory’s adjustment)
3. Press R+ or R-, G+ or G- and B+ or B- key respectively to adjust the white balance of low light
until the white balance of high and low light is good
Model No: CT-21FDS1
Version 1.0
Item RF. AGC adjustment
AKTP01 chassis
11
Measuring
Equipment
Preparation
before Adj.
SG and digital multi meter
No.5 service remote controller
Connect a digital multi meter to TP101 point on the chassis
Adjustment procedure
1. Receive the color bar signal that is 87.5% modulation and 60dBu level
2. Press RF AGC key on No.5 service remote controller to select RF. AGC adjustment, press + or –
key to adjust the voltage of RF AGC to 3.7±0.1V that is read on the digital multi meter.
Item Vertical height, linearity and Hor. position adjustment
AKTP01 chassis
Measuring
Equipment
Preparation
before Adj.
SG
No.2 and No.3 service remote controllers
Brightness, contrast and color should be set in standard
Adjustment procedure
1. Receive the 5-circles pattern signal that is 50HZ vertical frequency.
2. Press V-LINE, V-SIZE, V-CENT and H-CENT key on NO.2 service remote controller
respectively to select the vertical linearity, height, center (position) and horizontal center (position)
adjustment, and then press + or - key to adjust the value of them respectively according to
factory’s specification.
3. Receive the 5-circles pattern signal that is 60HZ vertical frequency
4. Press V-LINE, V-SIZE, V-CENT and H-CENT key on NO.3 service remote controller separately
to adjust the vertical linearity, height, center and horizontal center as above item 3.
Item OSD position adjustment
AKTP01 chassis
Measuring
Equipment
Preparation
before Adj.
No.1 and No.5 service remote controller
Brightness, contrast and color should be set in standard
Model No: CT-21FDS1
Version 1.0
12
Adjustment procedure
1. Press D-MODE key on No.1 service remote controller to set the set into design mode adjustment.
2. Press or key to select OSD item, press or key to adjust the OSD to the center
position on the screen or press RF AGC key on No.5 service remote controller and press + or – key
to adjust the OSD position
3. Press D-MODE key again to quit design mode adjustment.
Item The functions of the set inspection
AKTP01 chassis
Measuring
Equipment
Preparation
Before Adj.
SG
User remote controller and No.
The set is turned on
Inspection procedure
1. Receive the Philips pattern signal
2. Press PIC key on user remote controller to call the menu as adjusting picture quality. Adjust color,
brightness, contrast, sharpness and tint (in NTSC) respectively and all adjustment should be right
3. Press V+ key to increase the sound volume, no distortion heard at maximum level, press V- key to
decrease the sound volume, no sound heard at minimum level
4. Press POWER key to switch the set into standby status, at mean time the manufactory adjustment
mode is cancelled.
5. Press POWER key again, the set should work in normal receiving mode.
6. Press X (mute), DISP (display), PP and SLEEP key respectively, the relevant function should
be normal
7. Press S-OUT key on No.5 service remote controller to set default value that stored in E2PROM on
the chassis for product shipment.
Model No: CT-21FDS1
Version 1.0
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