Akira 21WHP3-BN Schematic

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Model No: 21WHP3-Bn Version 1.0
3
CONTENTS
SAFETY NOTICE.......................................................................................................................................4
GENERAL DESCRIPTION........................................................................................................................6
TECHNICAL SPECIFICATION................................................................................................................7
GENERAL SPECIFICATION....................................................................................................................8
SAFETY CAUTIONS FOR PRODUCTS..................................................................................................9
ADJUSTMENT MODE ............................................................................................................................10
CHASSIS BLOCK DIAGRAM ................................................................................................................15
FAULT FINDING TREES........................................................................................................................16
IC BLOCK DIAGRAM.............................................................................................................................23
MAIN CHIP INSTRUCTION...................................................................................................................24
FACTORY MENU
EXPLODED VIEW AND PART NAME.................................................................................................48
BOM LIST .................................................................................................................................................49
CIRCUIT DIAGRAM ...............................................................................................................................58
Model No: 21WHP3-Bn Version 1.0
....................................................................................................................................45
4
SAFETY NOTICE
WARNING: BEFORE EXAMINING AND SERVICING THIS CHASSIS, READ CAREFULLY THE FOLLOWING SAFETY INSTRUCTIONS.
X-RAY RADIATION PRECAUTION
1. The primary source of X-RADIATION in television receiver is the picture tube. The picture
tube is specially constructed to limit X-RADIATION emissions. For continued X-RADIATION
protection, the replacement tube must be the same type as the original including suffix letter.
Excessive high voltage may produce potentially hazardous X-RADIATION. To avoid such
hazards, the high voltage must be maintained within specified limit. Refer to this service manual,
high voltage adjustment for specific high voltage limit. If high voltage exceeds specified limits,
take necessary corrective action. Carefully follow the instructions for +B1 volt power supply
adjustment, and high voltage check to maintain the high voltage within the specified limits.
2. The EHT must be checked every time the receiver is serviced to ensure that the CRT does not
emit X-ray radiation as result of excessive EHT voltage. The nominal EHT for this receiver is
22KV at zero beam current (minimum brightness) operating at AC 220V. The maximum EHT
voltage permissible in any operating circumstances must not exceed 25KV. When checking the
EHT, use the High Voltage Check procedure in this manual using an accurate EHT voltmeter.
3. The only source of X-RAY radiation in this receiver is the CRT. To prevent X-ray radiation,
you should use the same type of CRT when replacing it.
4. Some components used in this receiver have safety-related characteristics preventing the CRT
from emitting X-ray radiation. For continued safety, replacement component should only be made
after referring the Product Safety notice below.
SAFETY PRECAUTION
1. The high voltage in the TV reaches to 22KV when the TV is in operation. Be more careful
during opening the back cover.
a. The high voltage existing in the TV is very dangerous. Refer servicing to qualified
personnel only.
b. Before removing the high voltage cap. Discharge the anode of the CRT and the
chassis in case of electric shock.
c. Wear a pair of goggles when handling the CRT to avoid broken pieces damaging
your eyes.
d. Do not hold the CRT neck in case of causing damage to the CRT.
2. When the power cord needs replacing, use the same one as that provided by AKIRA factory.
3. Voltage exists between the hot and cold ground when TV is in operation. Install a separation
transformer during repairing or connecting to any tester for the sake of safety. The power of
the separation transformer should be beyond rated overall power.
Model No: 21WHP3-Bn Version 1.0
5
4. When replacing a burnout fuse, use the one with the same specifications as the original.
5. When replacing old wire, wind new one round the shaft to weld. When replacing components
with safety in performance, use the same type as that specified by AKIRA and install it in the
former way.
6. Never place wire near high-temperature or high-voltage components.
7. An isolation transformer should be connected in the power line between the receiver and the
AC line when a service is performed on the primary of the converter transformer of the set.
8. Comply with all caution and safety-related notes provided on the cabinet back, inside the
cabinet, on the chassis or the picture tube.
9. When replacing a chassis in the cabinet, always be certain that all the protective devices are
installed properly, such as, control knobs, adjustment covers or shields, barriers, isolation
resistor-capacitor networks etc.. Before returning any television to the customer, the service
technician must be sure that it is completely safe to operate without danger of electrical shock.
PRODUCT SAFETY NOTICE
Product safety should be considered when a component replacement is made in any area of a receiver.
Components indicated by mark in the parts list and the schematic diagram designate components in
which safety can be of special significance. It is particularly recommended that only parts designated
on the parts list in this manual be used for component replacement designated by mark. No deviations
from resistance wattage or voltage ratings may be made for replacement items designated by mark.
Model No: 21WHP3-Bn Version 1.0
6
GENERAL DESCRIPTION
AKPH02 chassis series are applied in A14P01/A21P01 respectively which uses mainly Philips’ advanced UOC-ultimate chip TDA935X/6X/8X and I2C-bus controlled IC. With combination of microcontroller and small signal processor, the TDA935X/6X/8X series feature high-integration, high-performance-to-price ratio and high-reliability and advanced functions with fewer external components, which provide much convenience for manufacturing and technical service.
Table 1 provides A14P01/A21P01 mainly ICs and functions.
THE SURVEY
Table 1, the main IC and functions
Position Type Function Description N301 TDA9361/TDA9381 Microcontroller and small signal
processor(UOC) N702 ST24C08-W EEPROM N701 AN7522N Sound power amplifier N401 LA78040 Vertical scan output stage circuit N801 LC4052B/CD4052BE AV1/AV2 Switch N121 LC4052B/CD4052BE AV1/AV2 Switch
SIGNAL PROCESS
The TV signal enters into tuner (A201) from cable or antenna. Pin 10 and pin 11 of N301 are combined to select the band. Pin 4 of N301 outputs PWM tuning signal. The 38.9MHz IF signal is coupled to V308 (pre-amplify) and then to SAWF (Z301). After processed in the SAWF, the 38.9MHz signal gets to pin 23 and pin 24 of OM8370. The IF circuit in OM8370 includes such unit as the AGC amplifying circuit, 38.9MHz oscillator, PLL video demodulator, video amplifier, IF identify circuit and AFT circuit. The demodulated signal (CVBS) comes from the pin 38 of OM8370, the sound signal comes from the pin 44.
The internal CVBS signal needs norm identification then outputs from pin 38 of OM8370, via the trap circuit (composed of the V351, Z351, Z354, V352 and so on) feeds back to the pin 40 of OM8370. The RGB signal comes from pin51, Pin52, Pin53 of OM8370, and outputs to the CRT board. The internal sound signal comes from pin 44 of OM8370 and then input to pin 1 and pin 12 of HEF4052BP. The sound signals from RF and AV are selected in it. The selected signal is output from Pin 3 and pin13, then input AN7522N (sound amplifier) or output from AV terminals.
Model No: 21WHP3-Bn Version 1.0
7
TECHNICAL SPECIFICATION
Test Item Conditional TD171
AC Operating Range
Total Power Consumption
EHT
Anode Current Brightness &contrast Maximum I
Heater Voltage TV operate normally V
B+ Normal operating VB+ = 112Vdc Sound power
output
RF&AV signal input with sound loud speaker (volume maximum) & Picture set in Dynamic mode
Philips or Mono-scope pattern signal with howling sound Contrast & Brightness set in Maximum, sound increase maximum
Standby Mode 14 Watts
Brightness & contrast set in Maximum Min: 26.2KVdc
Typical Design value Average: 26.5KVdc
Brightness &contrast Minimum Max: 27.8KVdc
RF signal input broadcasting at
217.25MHz/BG/DK(1KHz) Volume is maximum
140Vac ~ 240Vac
90Watts
1.2mA
ABL
= 6.2Vac
Heater
V = 6.3Vrms P = 5Watts X 2
Model No: 21WHP3-Bn Version 1.0
8
GENERAL SPECIFICATION
Power consumption
Receive system DK/BG/I Color system PAL/ SECAM/ NTSC Vision intermediate frequency
Inter-carrier frequency
Chroma if frequency PAL 34.47/ 35.32MHz Antenna type DIN TYPE 75 Ohm
Channel receiving
Tuning system VS tuning AV IN/ OUT 2 AV STEREO IN + 1 AV STEREO OUT Component IN 1 YUV-Component IN
AV IN/ OUT specification
OSD language
Audio output power > 8W (1KHz, 0.5V INPUT, 10% THD Safety authentication standard LED indicator Power ON Hand set type HS08 Hans set power supply Pin AAx2 Color picture tube 14” 21” 90 degree tube Remote control distance 5m
External input/output
2
I
C Bus Control
Auto Search Off/On Timer Teletext
14” 70W MAX 21” 90W MAX
38.9MHz
5.5 MHz(B/G)
6.5MHz(D/K)
VHF Low channel (VL) VHF high channel (VH) UHF channel (U) =471.25 to 863.25 MHz
VIDEO IN ----1.0 0.2V AUDIO IN ----0-2V (RMS) VIDEO OUT ----1.0 0.2V AUDIO OUT ---- 0-2V (RMS) English, Russian, Turkish, French, Spanish, Vietnamese, Indonesian, Arabian, Persian
CB
Video/Audio (L/R) 2set input YUV input S-Video input Video/ Audio (L/R) 1 set output
=48.25 to 147.25 MHz
=154.25 to 463.25 MHz
75 Ohm
p-p
p-p
75 Ohm
Model No: 21WHP3-Bn Version 1.0
9
SAFETY CAUTIONS FOR PRODUCTS
Many electric and mechanical components in AKPH01 chassis have special safety performances,
which are always neglected. Even if replacing them with some components with the same voltage and
power, you can not get effective protection to X-ray. In the circuit diagram, these special electric
components are indicated by the special mark ! and on the shadow. When replacing any of them, use
the one with the same specifications as the original’s. Otherwise, it may cause X-ray radiation and
damage to overall safety.
CIRCUIT ADJUSTMENTS
GENERAL INFORMATIONS
All adjustment are thoroughly checked and corrected when the receiver leaves the factory. Therefore the receiver should operate normally and produce proper color and B/W pictures upon installation. However, several minor adjustments may be required depending on the particular location in which the receiver is operated.
This receiver is shipped completely in carton. Carefully draw out the receiver from the carton and remove all packing materials. Power cord into a convenient 220 volts 50 Hz AC two pin power outlet. Turn the receiver ON. Check and adjust all the customer controls such as BRIGHTNESS, CONTRAST and COLOUR Controls to obtain natural color or B/W picture.
AUTOMATIC DEGAUSSING
A degaussing coil is mounted around the picture tube so that external degaussing after moving the receiver is normally unnecessary, providing the receiver is properly degaussed upon installation. The degaussing coil operates for about 1 second after the power to the receiver is switched ON. If the set is moved or faced in a different direction, the power switch must be switched off at least 30 minutes in order that the automatic degaussing circuit operates properly. Should the chassis or parts of the cabinet become magnetized to cause poor color purity, use an external-degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube, the side and front of the receiver and slowly withdraw the coil to a distance of about 2m before disconnecting it from AC source. If color shading still persists, perform the COLOUR PURITY ADJUSTMENT and CONVERGENCE ADJUSTMENTS procedures.
Model No: 21WHP3-Bn Version 1.0
10
ADJUSTMENT MODE
Item B+ adjustment, TV signal receiving
AKPH01 chassis
Measuring Equipment Preparation Before Adj.
TV SG (Signal Generator) Digital multi-meter The set is turned on Connect the TV SG to RF input terminal of the set.
Adjustment procedure
1, Turn VR501 potentiometer to adjust B+ to specified voltage. 2, Check voltages for video out, vertical out, circuit work and audio
power out as follow
+B 110 110
Video Out 188 188
Vertical Out 26 26
Voltage (volt)
14 inch 21 inch
Tolerance
±2V
±5V
±1V
Circuit Work 13 13
Audio Power Out 12 12
3, TV signal receiving
1. Press MENU key, to select POS.MEMORY item.
Press V+ or V- key, to select SEARCH or AUTOMEMORY item, press P+ key to start searching.
2. Press P+ or P- key to inspect the set if there is channel skipped,
if so, searching again by SEARCH as above described.
Model No: 21WHP3-Bn Version 1.0
±1V
±1V
11
Item
AKPH01 chassis
Measuring Equipment Preparation before Adj.
Inspection procedure 1, Input the TV signal which system is designated in technical specification 2, Switch TV system to the set by pressing SYS key on user remote controller
according to the TV system in SG. The picture and sound must be normal. 3, Press TV/AV key, to select AV input. The picture and sound must be normal
4, AV output inspection. Load a 75Ω resistor to VIDEO output terminal,1Vp-p
video output signal that is from TV signal should be observed on the
oscilloscope. Load a 10K resistor to AUDIO output terminal, 0.7Vp-p audio
output signal that is from TV should be observed on the oscilloscope.
TV system adapting & AV in/output inspection
SG (with NTSC3.58). User remote controller Dual trace oscilloscope
Input TV and AV signal
Item Focus adjustment
AKPH01 chassis
Measuring Equipment Preparation before Adj.
SG
Brightness, contrast and color should be set in standard
Adjustment procedure
1, Receive the cross-hatch pattern signal 2, Turn the focus adjusting VR watching the screen and adjust the vertical line of
mark to make the most thin. Then the focus adj. VR is set as close low voltage side as possible. Stop the focus adj. VR at the point that focus is a bit worse at once, turn back to the
left and then turn back to the right a little again.
Model No: 21WHP3-Bn Version 1.0
12
Magnified drawing of part
Item White balance adjustment
AKPH01 chassis
To be fine
H. line
V. line
Measuring Equipment
Preparation before Adj.
MENU9 CRT cut-off and white balance and sub-brightness adjustment.
Receive gray and white 2 steps signal.
CRT cut off adjustment.
a)
1. push [P+][P-] key to select “SC”, push [V+][V-] key then automatically vertical scan will be stopped.
2. adjust SCREEN control on Flyback transformer to get the darkest single
horizontal line (red,
purple or more white
3. push [V+][V-] key again, vertical scan work repeat.
white balance adjustment.
b)
a) select RD/BD menu. b) adjustment RD/BD to get color temperature as x=282, y=292.
sub-brightness adjustment (use stair case signal)
c)
1.
adjust SB to get the darkest step being out off.
Model No: 21WHP3-Bn Version 1.0
SG and white balance meter service remote controller
Warm up the set for more than 30 min. Brightness, contrast and color should be set in standard
green, or blue, sometimes shows more yellow, more
).
select SB MENU.
13
Item RF. AGC adjustment
AKPH01 chassis
Measuring Equipment
Preparation
before Adj. Adjustment procedure 1, Receive the color bar signal that is 87.5% modulation and 60dBu level 2, Press AGC-TOP on service remote controller to select AGC-TOP adjustment,
press + or – key to adjust the voltage of AGC-TOP to 6.2±0.05V that is read on
the digital multi meter.
Item
AKPH01 chassis
Measuring
Equipment
Preparation
before Adj.
MENU8 Geometrical adjustment
Receive standard Crosshatch pattern
signal for PAL system .
Adjust VSLOPE value, to the horizontal
a)
line just appear from
half bottom shadow.
Adjust VSHIFT value, the center
b)
horizontal line correspond to
CRT vertical center.
Adjust Vamp value, to get 90% of vertical picture contents would be displayed
c)
on CRT.
Adjust HSHIFT value, to get the picture horizontal center correspond to CRT
d)
horizontal center.
Receive standard Crosshatch pattern signal for NTSC system, and again adjust.
e)
SG and digital multi meter service remote controller
Connect a digital multi meter to AGC point on the chassis
Vertical height, linearity and Hor. position adjustment
SG service remote controllers
Brightness, contrast and color should be set in standard
.
Horizontal line
Shadow
Model No: 21WHP3-Bn Version 1.0
14
Item OSD position adjustment
AKPH01 chassis
Measuring
Equipment
Preparation
before Adj.
Adjustment procedure 1, Press 5 key on service remote controller to set the set into design mode adjustment 2, Press or key to select OSD VPOS item, press or key to adjust the OSD to the center position on the screen or press OSD HPOS on service remote controller and press + or – key to adjust the OSD position. 3, Press M key again to quit design mode adjustment.
service remote controller
Brightness, contrast and color should be set in standard
Item The functions of the set inspection
AKPH01 chassis
Measuring
Equipment
Preparation
Before Adj.
Inspection procedure 1, Receive the Philips pattern signal 2, Press PIC key on user remote controller to call the menu as adjusting picture quality. Adjust color, brightness, contrast, sharpness and tint (in NTSC) respectively and all adjustment should be right 3, Press V+ key to increase the sound volume, no distortion heard at maximum level, press V- key to decrease the sound volume, no sound heard at minimum level 4, Press POWER key to switch the set into standby status, at mean time the manufactory adjustment mode is cancelled 5, Press POWER key again, the set should work in normal receiving mode 6, Press (mute), QV (display), PP and TIMER key respectively, the relevant function should be normal
SG User remote controller
The set is turned on
Model No: 21WHP3-Bn Version 1.0
15
CHASSIS BLOCK DIAGRAM
Video-out Audio-out L Audio-out R Video-in1 Audio-in1L Audio-in1R
Y Cr Cb
S-video
HF TUNER
A101
BAND1
BAND2
KEY BOARD
AC150-260V
50/60Hz
V-in2 A-in2LA-in2R
14
15
N801CD4052
11
11
15
IF PRE-AMP
V308
REMOTE
RECEIVER
U701
AV SWITH
14
AV SWITH
N161CD4052
12
13
9
10
2 3 4 5
13
10
1
SAWF
Z301
MEMORY
N702
ST24C08
Resistance
disturbance
C501L502
rectification
VD503-VD506
TV AUDIO OUT
9
Bridge
SIF TRAPS
Z351,Z352,Z354
V352
6
AUDIO AMPLIFIER
12
10
SP161
8Ω5W
R
(N101) AN7522N
SP162
L
8Ω5W
63
62
44
47
46
48
43
V351
42
38 7
PHILIPS UOC
TDA9351/61/81
40
53
52
51
21
8
9
VIDEO AMPLIFIER V912V913 V922V923 V932V933
FIELD OUTPUT
4
2
CRT
POWER AMP
23
24
11
10
6
64
2
3
SCL
6
SDA
5
22
33
N401LA78040
HORIZONTAL
DRIVE
V450
T450
HORIZONTAL
OUTPUT
V451
HEAT
FOCUS
EHT
SCREEN
FBT(T402)
BSC25
-15V
Filter C507
+300V
POWER SUPPLY
CIRCUIT
V1512V553V1511T
501N504
16V
13V
15V
24V
110V
200V
+15V
Model No: 21WHP3-Bn Version 1.0
16
N
FAULT FINDING TREES
A Three-None(no raster, no picture, no sound) This failure is mainly caused by big-power circuit such as power supply, horizontal scanning, vertical scanning. The detail checking and repairing steps are as follow.
Voltage of C507
NO
Check if V1513 collect-emitter Was broken down
0V
Check XR502,F501,power
Swich, AC cord and plug
YES
Check V1513,V1512,F501,XR502,VD503
300V
Test voltage of V1513 base
0.6V
Check T501,VD1517, C1515,C1517,V451,
Check if it get right When cut off V504
VD522-VD529 C455,C456,T451 C467
Test the voltage of N301 pin1
CPU has sent the Power-off signal
Check the voltage of V1513 collector
0V
YES
4.5-5.5V
300V
1V
0V
0V
Check T501
Check V1513
0V
Check if V504 is broken down
Test the voltage of C528B
50V
Cut off R458
NO
V
V
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,
,
,
variation
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1
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8
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1
8
8
1
8
a
a
8
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s
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s
LOW
VD525,VD1561,VR501,V542, VD1517,V504,V1511
Check VD522,C528B
115V
Recover R458, unplug XS403 for a While,then test the voltage of C528B
No variation
Check V451,T451,T450,
Deflection coil
Check L452,VD436,C461
Deflection coil
s
d
115V
s
u
s
u
d
Normal
c
h
c
h
u
c
h
1
2
V
1
2
V
1
2
V
Check V451 pin C voltage
Check T451,V451,R458
130V
115V
N301 pin39voltage
8V
N301 pin33 voltage
2V
V450 pin C voltage
24V
Check R452,V450
Others
115V
Check R539,V1553,VD1561
504,V1511,V1512,R556
Others
Check N301,N401
0V
Check VD543,C525, ]R454,C453,T450, C455,V451
0V
Check T451
Model No: 21WHP3-Bn Version 1.0
17
B Two-None (no picture, no sound) The failure shows that the set does not display the picture but it has noise wave or blue background or OSD on the screen. This means that the circuits of power supply, horizontal scanning, vertical scanning
and video amplification are normal and they are not considered in the repairing. The failures are mainly in the small signal processing circuits.
Before checking these circuits, a kind of practical test method is introduced. It is called “Signal-input way ”. The detail is described as follow: We can use the resistance function of an analog multimeter,
connect the red pole (negative in ohm scope) on the circuit board ground, then touch softly the test point with another pole (black pole) in ohm scope meanwhile observe the reactivity on the output device.
Note : In the TV test, we mainly observe the noise wave on the CRT and listen to the noise voice liking as “Ka…..Ka” from the loudspeakers.
1. No picture
Check RF signal input and adaptor
Check N703, A101
Check R301,R302, N301,A101
NO
Check if A101 has input signal
Check the “ VT ” voltage when auto searching
0V
Check the “ +5V ” voltage on A101
0V
The voltage between VL and BH vary from 0V to 5V or not when auto searching
No picture
YES
YES
Out of the “ 0-33V ” range
In the “ 0-33V ” range
5V
Check R703,N703,C703A
33V
The voltage on the C703
33V
No variation
Check the voltage on the C705
0-33V
Check R707, C707, A101
Check ,V701,N301, R701, R701A ,R704,R705,C701,C705,C706
Model No: 21WHP3-Bn Version 1.0
18
Check R317, R318, R316,C307,A101,N301
Check,L331, C333, L752,C753A, L751, C751
Observe if there is snow-noise-wave disturbance on the CRT via using “Signal-input way ” by touching pin 23 and pin 24 of N301
YES
Observe if there is snow-noise-wave disturbance on the CRT via using “ Signal-input way ” by touching pin 38 of N301
Observe if there is snow-noise-wave disturbance on the CRT via using “Signal-input way ”by touching pin 17 of N301
Observe if snow-noise-wave disturbance on the CRT via using “ signal-input way ”by touching pin 40 of N301
Check if voltage on pin 31 of N301 is 1.7V
2V
Check C323,A101,N301
2V
Exam the voltage of “ AGC ” on A101 without antenna
3.8V
0V
Test the voltage on pin 14, 54, 56of N301
8V
Test the voltage on pin 51, 52, 53, 50 of N301
5V
NO
NO
NO
NO
Test if there is the sync signal on the pin 39 of N301
NO
Check C361,C362,L361,N301
Observe if these is snow-noise-wave disturbance on the CRT via using “ Signal-input way ” by touching pin 51,52,53 of N301
Check R381,R382,R383,V912,V922,V932,N301
0V
YES
Check N503, N301,C532, R565,C524, ,VD561,V542
YES
Check N505, N301
YES
Check R331,C336,C337
YES
Check V351,V352,L351,Z351,C364
NO
Model No: 21WHP3-Bn Version 1.0
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