A.J. Antunes & Co DCH-320, 9500550 User Manual

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NUMBERS:
9500500 9500510 9500512 9500520 9500530 9500531 9500532 9500533 9500534 9500536 9500538 9500540 9500550 9500551 9500552 9500553 9500554 9500556
DISPLAY CABINETS
P/N 1010772 Rev. D 12/13
HEATED
Models DCH-100/200/300
DCH-120/220/320
Owner’s Manual
Page 2
DISPLAY CABINET HEATED
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................3
Warnings Regarding Handling of Glass ..................5
Specifications .............................................................6
Electrical Ratings .......................................................6
Electrical Cord & Plug Configurations .......................6
Model Designation .....................................................6
Temperature Ranges ................................................7
Dimensions ................................................................7
Capacities .................................................................7
Installation ...................................................................8
Unpacking ..................................................................8
OWNER INFORMATION
General
The Roundup Display Case attractively displays your food and maintains it at ready-to-eat tempera­ture. A convection fan (some models) circulates heat throughout the entire display cabinet while a digital temperature control maintains a constant temperature. Humidity water trays (some models) extend food hold­ing times by reducing moisture loss.
Models DCH-100, DCH-200, and DCH-300 are pri­marily for meats and poultry products.
Models DCH-120, DCH-220, and DCH-320 are pri­marily designed for bread products.
This manual provides the safety, installation and oper­ating procedures for the unit. We recommend that all information contained in this manual be read prior to installing and operating the unit.
Operating & Programming ........................................9
Operations and Programming ...................................9
Maintenance ..............................................................10
Cleaning ..................................................................10
Parts Replacement ..................................................10
Technical Theory of Operation ................................12
Display Codes .........................................................13
Troubleshooting .......................................................14
Replacement Parts – DCH-100/120 ......................... 15
Replacement Parts – DCH-200/220 ......................... 17
Replacement parts – DCH-300/320 ......................... 20
Wiring Diagrams .......................................................22
LIMITED WARRANTY ...............................Back Cover
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them.
Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
This unit is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
IMPORTANT! Keep these instructions for future reference.
If the unit changes ownership, be sure this manual accompanies the equipment.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
2
P/N 1010772 Rev. D 12/13
Page 3
DISPLAY CABINET HEATED
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification
plate located on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those
supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854 in the U.S. or 630-784-1000 outside the U.S. if you have trouble locating your local authorized service agency.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, addi­tions or replacements for previously purchased equipment.
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates informa-
tion important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment and/or
severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
P/N 1010772 Rev. D 12/13
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
3
WARNING
WARNING
Page 4
DISPLAY CABINET HEATED
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit:
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual.
• Do not operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Keep cord away from heated surfaces and do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed:
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Turn the unit off, disconnect the power source, and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this chapter may include the use of chemical products. These chemi­cal products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The unit should be grounded according to local electrical codes to prevent the possibil­ity of electrical shock. It requires a grounded receptacle with separate electrical lines, pro­tected by fuses, or a circuit breaker of the proper rating:
- Electrical ground is required on this appli­ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper
outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
• This equipment is to be installed to com­ply with the basic plumbing code of the Building Officials and Code Administration, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• Do not immerse cord or plug in water.
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam­age to the stainless steel finish.
• Do not use corrosive chemicals in this equip­ment.
• Chlorides or phosphates in cleansing agents (e.g. bleach, sanitizers, degreasers, or deter­gents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.
• The following tips are recommended for main­tenance of your stainless steel equipment:
- Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routine cleaning should be done daily using soap, ammonia detergent, and water.
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
- Hard water spots should be sponged using a vinegar solution.
4
P/N 1010772 Rev. D 12/13
Page 5
DISPLAY CABINET HEATED
WARNINGS REGARDING HANDLING OF GLASS
Heated Display Case (DCH Models)
Glass Warnings
Please follow the Safety Instructions below in order to
reduce the chance of damaged/broken glass.
Warning: Mishandling this product or failure to follow
these instructions may result in shattering glass.
DO NOT operate the unit without the top rubber Glass Retainers (P/N 0504070), Top Cap Assembly (RH) (P/N 0011717), Top Cap Assembly (LH) (P/N 0011718), and lower nylon Side Glass Stoppers (P/N 2180179) in place.
DO NOT scratch, chip, or nick the glass.
DO NOT place any metal objects in contact with the glass (mer­chandise holders, signs, etc.).
DO NOT transfer coins over the unit.
DO NOT use the glass as a serving counter.
When cleaning, handling, or removing the glass, make
sure that the glass is cool (room temperature).
USE approved cleaners marketed for glass cleaning only.
USE a flat surface covered with a soft cloth to place the glass on, if the glass is removed.
USE a clean, soft cloth when cleaning the glass. Do not use paper towels.
USE light pressure when wiping/cleaning the glass.
MAKE SURE that the top cover glass does not touch the edge of the side glass.
MAKE SURE to replace scratched, chipped, nicked, cracked, or broken glass.
P/N 1010772 Rev. D 12/13
5
Page 6
DISPLAY CABINET HEATED
SPECIFICATIONS
Electrical Ratings
Model and Mfg. #
DCH-100CF 9500500
DCH-120CF 9500510
DCH-120CT 9500512
DCH-200CT 9500520
DCH-220CT 9500530
DCH-220CT 9500531
DCH-220CT 9500532
DCH-220 9500533 International Unit
DCH-220CT 9500534
DCH-220HC 9500536
DCH-220CT 9500538
DCH-300CT 9500540
DCH-320CT 9500550
DCH-320CT 9500551
DCH-320CT 9500552
DCH-320 9500553 International Unit
DCH-320CT 9500554
DCH-320HC 9500556
Voltage Watts Amps Hertz
120 1550 12.9 50/60
120 1550 12.9 50/60
120 1550 12.9 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
200-240 2050 9.3 -
120 1800 15.0 50/60
220-240 2000 8.7 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
120 1800 15.0 50/60
120 1800 15.0 50/50
200-240 2050 9.3 -
120 1800 15.0 50/60
220-240 2800 12.2 50/60
8.5
8.5
50/60
50/60
Electrical Cord & Plug Configurations
Letter
Code*
C
H
(H)C*** CEE 7/7, 16 Amp.,
(C)F ** 5-15P, 15 Amp., 120
(C)T** 5–20P, 20 Amp., 120
* Used in Model Designation ** Indicates that the plug comes with a Commercial Cord. *** Indicates that the plug comes with a Harmonized Cord.
Model Designation
Description Configuration
Commercial Cord
Harmonized Cord
250 VAC (Assembly Only).
VAC., Non – Locking (Assembly Only).
VAC., Non – Locking (Assembly Only).
WHT
WHT
GRN
BLK
GRN
BLK
DCH-100 XX DCH-120 DCH-200 DCH-220
TYPE OF POWER CORD
H = HARMONIZED C = COMMERCIAL
DCH-300 DCH-320
All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
TYPE OF PLUG C = CEE 7/7 Schuko
F = NEMA 5-15P T = NEMA 5-20P
CAUTION
WARNING
6
P/N 1010772 Rev. D 12/13
Page 7
DISPLAY CABINET HEATED
A
B
C
SPECIFICATIONS (continued)
Temperature Ranges
DCH-100: 150°-165°F (66°-74°C)
DCH-120: 100°-165°F (38°-74°C)
DCH-200: 150°-165°F (66°-74°C)
DCH-220: 100°-165°F (38°-74°C)
DCH-300: 150°-165°F (66°-74°C)
DCH-320: 100°-165°F (38°-74°C)
Dimensions
Capacities
DCH-100/DCH-120
One 2-1/2” (63.5 mm) deep full size steam table pan.
One water tray (some models) at 4 quarts (3.8 liters).
One Crumb Tray (some models).
DCH-200/DCH-220
Two 2-1/2” (63.5 mm) deep full size steam table pans.
Two water trays (some models) at 4 quarts (3.8 liters)
each.
One Crumb Tray (some models)
DCH-300/DCH-320
Three 2-1/2” (63.5 mm) deep full size steam table
pans.
Two water trays at 5 quarts (4.7 liters) each.
DCH-100 DCH-120
DCH-200 DCH-220
DCH-300 DCH-320
P/N 1010772 Rev. D 12/13
Model Dim. A Dim. B Dim. C
15-1/8”
(384 mm)
30-1/4”
(768 mm)
42-1/16”
(1068 mm)
7
30-1/4”
(768 mm)
30-1/4”
(768 mm)
30-1/4”
(768 mm)
22-13/32” (569 mm)
22-13/32” (569 mm)
22-13/32” (569 mm)
Page 8
DISPLAY CABINET HEATED
WARNING WARNING
INSTALLATION
Unpacking
1. Remove unit and all packing materials from ship­ping carton.
2. Open the large box. Remove all packing materi­als and protective coverings from the unit and parts.
NOTE: If any parts are missing, contact A.J Antunes & Co. IMMEDIATELY at 1-877-392-7854 in the U.S., or 630-784-1000 outside the U.S..
3. Wash all components in soap and water. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring out before use.
4. Install components in unit.
Equipment Setup
When placing the unit into service, pay attention to the following guidelines:
• Make sure power to the unit is off and the unit is at room temperature.
• Do not block or cover any openings on the unit.
Heating Element
Shield
Water Tray
(some models)
Heating
Element
Diffuser
(Only used with
Crumb Tray
(some models)
Do NOT use with Water
Water Tray)
Figure 1. Display Components (DCH-100 Shown)
WARNING Be sure to follow all of the warnings and precau­tions listed in the Important Safety Information section of this manual.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
• Place unit on a sturdy, level table or work sur­face.
• Ensure that the line voltage corresponds to the stated voltage on the unit specification label located at the end of the power cord.
• Turn the Rocker Switch (power On/Off) to OFF. Connect the unit to the power supply.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
THIS APPLIANCE MUST BE
EARTHED (GROUNDED)
120 VAC
ONLY
WARNING WARNING
THIS APPLIANCE MUST BE
EARTHED (GROUNDED)
220-240
VAC ONLY
THIS APPLIANCE MUST BE
EARTHED (GROUNDED)
THIS UNIT IS DESIGNED TO OPERATE ON 120 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
THIS APPLIANCE MUST BE
EARTHED (GROUNDED)
THIS UNIT IS DESIGNED TO OPERATE ON 220-240 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
8
P/N 1010772 Rev. D 12/13
Page 9
TEMP
UP
TEMP DOWN
TEMP
SCALE
F
C
O
O
T
EMP UP
T
EMP DO
WN
T
EMP SC
ALE
F C
O
O
W AT T
S
SER IAL N O.
C A R O L S T
RE A M I L 6 0 1 8 8
M FG. N
O. VOLT S
1 8 0
K E H O E B O U L E
V
A
R
D
A
.J. A NTUNES
& CO.
H
Z
.
D ESC R
IPT I ON
FO O D
EQ UIP
ME NT D I V
IS IO N
M OD EL N O.
CIT
Y OF N E W Y
ORK
A C C
E P T E D F O
R US E
M E A 10
-96­E
DCH-
3 2 0 CT
DISP
CABI NET HEAT
ED
5 0 / 6
0
1 2 0 ~
9 5 0 0 5 50 XXXXXXXX
1800
D E P AR TM
EN T O F B U
I L D I N G S
OPERATING & PROGRAMMING
Operations and Programming
IMPORTANT: Models DCH-120/220/320 have an adjustable temperature range of 100-165° F (38-74° C). Since the temperature can be set below 150° F (65° C), which is below the safe holding tempera­ture for some foods, only NON-MEAT products should be held in these units. Models DCH-100/ 200/300 have an adjustable temperature range of 150-165° F (66-74° C).
NOTE: The Setpoint temperature is the desired cabinet temperature setting. When the Temp UP button is pressed and held (and provided that the unit is up to temperature), the actual cabinet tem­perature is displayed. When the button is released, the Setpoint temperature is displayed.
For units ONLY equipped with Water Tray(s) and diffuser(s) (Figure 2):
DISPLAY CABINET HEATED
O
F
O
C
EMP T ALE
SC EMP T WN DO
EMP T UP
Figure 2. Filling Water Tray (DCH-100 shown)
NOTE: Back
of unit shown
Control Panel
Key Pad
• If a dry environment is desired, DO NOT add water to the Water Trays. If a humid environ­ment is desired, add water to the Water Trays as shown in Figure 2. If more humidity is desired, remove the Diffusers from the Water Trays.
NOTE: Fogging/Condensation of the glass may occur if the Water Trays contain too much water and/or the Diffusers are not present in the water trays. Units equipped with a Crumb Tray (Figure 1) are designed to operate WITHOUT water.
1. Turn the unit ON. The display will flash “LO” to indicate that the unit is heating up. After 20-30 minutes (when the unit is up to temperature), the display will show the setpoint temperature.
2. To adjust the setpoint temperature, press and hold the Temp Up and Temp Down buttons until the display begins to flash. Release the buttons. Then, press the Temp Up or Temp Down but­tons to raise or lower the setpoint temperature. Release when the display shows the desired tem­perature.
3. To change the display from Fahrenheit to Celsius and back, press and hold the Temp Scale button (Figure 3) for 2-3 seconds and release.
Rocker Switch (Power On/Off)
Figure 3. Controls
Figure 4. Loading Food (DCH-100 Shown)
4. Open the rear door(s) and place the serving table pan(s) into the unit (Figure 4). Load the pan(s) with the food product using tongs or similar uten­sil. Close the door(s).
P/N 1010772 Rev. D 12/13
9
Page 10
DISPLAY CABINET HEATED
MAINTENANCE
WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
WARNING
Be sure to follow all of the warnings and precau­tions listed in the Important Safety Information section of this manual.
WARNING All glass surfaces must be cool before cleaning. Once cool, wipe glass with a clean cloth. Do not attempt to clean glass when hot or with cold towel as shattering glass may occur.
Cleaning
The unit requires a minimum amount of maintenance. To ensure proper operation, clean the unit at the end of each serving day.
1. Turn off the unit, unplug the power cord from the electrical outlet, and allow the unit to cool to room temperature before proceeding.
HALOGEN QUARTZ BULB REPLACEMENT
1. Turn the Rocker Switch (power On/Off) to OFF.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Gently, but firmly, press the lamp socket sideways and remove the bulb (Figure 5).
4. Install a new 100 watt bulb while pressing the socket sideways. Make sure bulb is fully seated before releasing socket.
WARNING Do not remove water pan or crumb tray while unit is hot or personal injury may result.
2. Wash all components in soap and water. Wipe all surfaces of the unit with a damp cloth.
NOTE: Do not use a dripping wet cloth. Wring the cloth out before use.
3. Wash and dry all surfaces of the unit.
4. Install components in unit.
Parts Replacement
CAUTION Do not handle halogen bulbs with fingers. Use a tissue or clean cloth to handle halogen bulbs.
CAUTION Use 100 Watt (Max.) quartz tungsten halogen lamp (T4 Bulb/‘RSC’ Base) only. To reduce the risk of electric shock when replacing bulbs, turn display switch to OFF position.
Figure 5. Halogen Bulb Replacement
FRONT DISPLAY GRAPHICS AND BULB REPLACEMENT
1. Turn the Rocker Switch (Power On/Off) to OFF
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Using a screwdriver or similar flat bladed tool, gently pry one side of the display panel assembly from the unit (Figure 6), then remove the panel.
4. Remove bulb by gently turning it counterclock­wise. Install a new 10 watt 120 volt bulb.
5. Install new graphics by removing the white dif­fuser plate and transparency holder. Replace transparency and reinstall holder and plate.
REAR DOOR REPLACEMENT
DCH-100/120 Models
1. Turn the Rocker Switch (Power On/Off) to OFF.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Open the rear door and lift off the Hinge Pins.
4. Place new door on Hinge Pins and close the door.
10
P/N 1010772 Rev. D 12/13
Page 11
DISPLAY CABINET HEATED
T
EMP UP
T
EMP DO
WN
T
EMP SC
ALE
F C
O
O
MAINTENANCE (continued)
DCH-200/220/300/320 Models
1. Turn the Rocker Switch OFF, unplug the power cord from the electrical outlet, and allow the unit to cool to room temperature before proceeding.
2. Firmly grasp the sides of one glass door. Lift the door up and out of the bottom track (Figure 7). Repeat for the other door.
3. Place new door in the inside upper track. Push up firmly and slide bottom of door into bottom inside track. Install other door into outside tracks the same way.
FRONT GLASS PANEL REPLACEMENT
CAUTION Front glass panel replacement should be per­formed by two people to prevent damage to the glass.
1. Turn the unit OFF, unplug the power cord from the electrical outlet, and allow the unit to cool to room temperature before proceeding.
2. Loosen the thumbscrew securing each Top Glass Retainer Assembly. Slide the retainer up and to the rear (Figure 8).
3. Tilt the Front Glass Panel Assembly forward on the Hinge Plate and remove the panel from the unit.
4. To reinstall, be sure the Front Glass Panel Assembly is fully seated in the Hinge Plate. Then, tilt the assembly fully towards the rear and secure it to the Top Glass Retainer Assembly using the thumb screws.
SIDE GLASS REPLACEMENT
1. Turn the unit OFF, unplug the power cord from the electrical outlet, and allow the unit to cool to room temperature before proceeding.
2. Remove the thumbscrews securing each Top Glass Retainer Assembly. Slide the retainer up and to the rear.
3. Tilt the Front Glass Panel Assembly forward on the Hinge Plate and remove the assembly from the unit.
4. Remove each Top Cap Assembly (Figure 8). Next, lift the Side Glass Panel up and forward to remove it from the glass clips.
6. To reinstall, position the Side Glass Panel into glass clips. Push fully rearward and position the Nylon Stoppers according to Figure 8. Reinstall the front glass panel assembly (Figure 8).
7. Secure with the Top Cap Assembly and Top Glass Retainer Assembly using the thumbscrews.
NOTE: The Display Panel Assembly is held in place by magnetic strips. To remove, carefully pry the assembly from its place using a at-blade screw­driver or similar tool.
Figure 6. Display Lamp Replacement
Figure 7. Rear Door(s) Removal/Installation
DCH-200/220/300/320 Models.
Front Glass
Panel
Top Cap
Assy.
Nylon
Stopper
Hinge
Plate
Nylon
Stopper
Top Glass
Retainer
Assy.
Side Glass
Figure 8. Glass Panel (s) Replacement
P/N 1010772 Rev. D 12/13
11
Page 12
DISPLAY CABINET HEATED
MAINTENANCE (continued)
Technical Theory of Operation
When the Rocker Switch (power On/Off) is set to ON, line voltage flows to the primary side of the Step Down Transformer. The Transformer’s secondary side sup­plies 12-14 VAC to terminals T1 and T2 on the Control Board.
Once powered, and provided that the Cabinet tem­perature is below the setpoint temperature, the Control Board, in conjunction with a 100K ohm Thermistor, calls for heat by supplying 15-20 VDC to terminals 3 (+) and 4 (-) on the Solid State Relay. Once powered, the Solid State relay closes terminals 1 and 2, which allows line voltage to flow to the heater(s).
As the Cabinet Temperature begins to increase, the Thermistor monitors the Cabinet Temperature and its ohms begin to decrease. Once the Cabinet tem­perature approaches the setpoint temperature, the Thermistor’s ohms are relayed over to the Control Board.
The Control Board receives the ohms and proceeds to remove the 15 - 20 VDC to the Solid State Relay since the Heating Circuit has now become satisfied. The relay terminals 1 and 2 open and the heater(s) stop heating. The heating circuit will cycle on and off as needed. The control board has the ability to display several codes (see the section titled Display Codes in the Maintenance section of this manual).
On some models, the Heated air is circulated by one or two blower motors, while other models do not use blower motors. Some models use water trays while other models use a crumb tray.
NOTE: Crumb Trays (Figure 1) must NOT contain water.
When the Water Trays (Figure 1) are filled with water, the heat radiated by the heaters cause the water to evaporate, which gradually adds humidity to the Cabinet (see the Operation section of this manual).
NOTE: Water Trays use a diffuser (Figure 1). The purpose of a diffuser is to shield away excessive heat. This will allow the water to evaporate at a slower rate resulting in a reduction of humidity in the cabinet. On 120 volt units, the front display panel is illuminated by 4, 6, or 8 120V, 10 watt, can­descent bulbs that are wired in parallel (see the Wiring Diagram section of this manual for 120 Volt units).
NOTE: The 220/240 volt units also use the 120 volt bulbs, but the bulbs are wired in series and in two bulb circuits (see the Wiring Diagram section of this manual for 220/240 volt units).
The internal cabinet area is illuminated by 1 or 2 120 volt, 100 watt halogen bulb(s). On 120 volt units, each halogen bulb is wired in series with a 10 ohm, 50 watt resistor (see the Wiring Diagram section of this manual for 120 volt units). The purpose of the resistors is to allow for a voltage drop. The voltage drop allows the halogen bulb’s brightness to be slightly reduced.
NOTE: On 220/240 units, the Halogen Bulbs and Resistors are all wired in series with one another. See the Wiring Diagram for 220/240 volt units.
12
P/N 1010772 Rev. D 12/13
Page 13
MAINTENANCE (continued)
TEMP
UP
TEMP
DOWN
TEMP
SCALE
F
C
O
O
Display Codes
This section describes the different display codes and their meanings.
DISPLAY CABINET HEATED
“LO” flashes during the initial warm up period. The unit continues to display this code until the unit reaches the setpoint temperature. When the unit reaches the set­point temperature, it displays the setpoint temperature.
This figure shows an example setpoint temperature of 150° F displayed on the console.
“HI” flashes if the actual cabinet temperature exceeds the setpoint temperature or if the thermistor has short­ed.
NOTE: The thermistor should be 100k ohm +/- 2% at room temperature.
“OPEN” flashes if the thermistor is OPEN or discon­nected. The unit will not call for heat.
NOTE: The thermistor should be 100k ohms +/- 2% at room temperature.
“PO” In 120 VAC units, this code flashes if the supply voltage is below 100 VAC or above 135 VAC. In 220/ 240 VAC units, this code flashes if the supply voltage is below 190 VAC or above 265 VAC.
NOTE: If voltage is within normal ranges, then the Control Board is faulty.
P/N 1010772 Rev. D 12/13
To reset a unit in this state, the supply voltage must be within acceptable limits and the unit must be turned off for a few seconds and then turned back on.
13
Page 14
DISPLAY CABINET HEATED
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip­ment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem Possible Cause Corrective Action
No heat, no display, and the power switch indicator light is OFF.
No heat, no display, and the power switch indicator light is ON.
Display flashes “LO” and the cabinet does not heat up.
Display flashes “HI” and the cabinet does not heat up.
Display flashes “HI” and the cabinet is very hot.
Display flashes “OPEN” and the cabinet does not heat up.
Display flashes “PO” and the cabinet does not heat up.
Product dries out quickly. Setpoint temperature is set too high. Lower the Setpoint temperature.
Display Cabinet glass is fogging up and/or has condensation.
Halogen Bulb(s) do not light up. Bulb(s) burnt out. Replace bulb(s)
Front Display Graphics does not light up.
Power cord is not plugged in. Plug the power cord into the appropriate outlet.
Circuit breaker is off or has been tripped. Reset circuit breaker, contact your maintenance person or
No power at receptacle. Contact your maintenance person or Authorized Service
Inoperable power cord.
Inoperable power switch.
Loose, burnt, broken wiring in the circuit.
Inoperable Transformer. Contact your maintenance person or Authorized Service
Inoperable Control Board.
Loose, burnt, broken wiring in circuit.
Inoperable Solid State Relay. Contact your maintenance person or Authorized Service
Inoperable Control Board.
Inoperable Heater(s).
Loose, burnt, broken wiring in circuit.
Inoperable Thermistor. Contact your maintenance person or Authorized Service
Inoperable control Board.
Solid State Relay contacts shorted closed. Contact your maintenance person or Authorized Service
Inoperable Control Board.
Thermistor is disconnected or open. Re-secure the Thermistor onto the Control Board. If this
Inoperable Control Board.
For 120 volt units, the supply voltage is below 100 VAC or above 135 VAC.
For 220/240 volt units, the supply voltage is below 190 VAC or above 265 VAC.
Inoperable Control Board.
Incorrect wattage halogen bulb(s) being used. Use only 100 watt halogen bulb(s).
Water Tray(s) do not contain water or contain insufficient water (for units equipped with Water Trays only).
Water Tray(s) contain too much water and/or the Water Tray Diffusers are not present (for units equipped with Water Trays only).
Bulb(s) not seated properly into spring loaded sockets.
Inoperable Resistor Assembly. Contact your maintenance person or Authorized Service
Loose, burnt, or broken wiring in Circuit.
Inoperable Bulb Sockets(s).
Bulb(s) burnt out. Replace Bulb(s).
Loose, burnt, or broken wiring in circuit. Contact your maintenance person or Authorized Service
Authorized Service Agency if it trips again.
Agency for service.
agency for service.
Agency for service.
Agency for service.
Agency for service.
problem persists, contact your maintenance person or Authorized Service Agency for service.
Contact your maintenance person or Authorized Service Agency for service.
Add water to the Water Trays(s) and/or remove the Water Tray Diffuser(s).
Remove excess water from the Water Tray(s) and/or install the Water Tray Diffuser(s).
Remove and reinstall bulb(s) so that the ends snap into the socket(s).
Agency for service.
Agency for service.
14
P/N 1010772 Rev. D 12/13
Page 15
DISPLAY CABINET HEATED
47
18
60
50
61
23
22
19
47
27
47
30
28
32
31
33
20
12
55
16
49
53
50
49
15
17
11
13
40
44
52
2
42
43
52
3
1
55
52
4
99
10
5
6
58
7
57
63
21
48
37
64
36
62
8
45
51
34
14
65
56
25
50
39
38
65
26
66
67
REPLACEMENT PARTS – DCH-100/120
P/N 1010772 Rev. D 12/13
15
Page 16
DISPLAY CABINET HEATED
REPLACEMENT PARTS – DCH-100/120
Item Part Description Qty. No.
1 7000365 Front Glass Panel Assy. 1 2 0021057 Inner Lamp Housing Weldment 1 3 0011107 Resistor Assy. 1 4 0503046 Housing, Lamp 1 5 0011102 Rear Door Assy. (Incl. #6, 7, 57, 58) 1 6 2110139 Hinge, Lift-Off 2 7 2100145 Knob, Cover 1 8 0503294 Crumb Tray (some models) 1 9 0503038 Water Tray (some models) 1 10 0502172 Heat Shield 1 11 0021315 Control Panel Weldment 1 12 7000346 Temperature Control Display, 150°F-165°F (66°C-74°C) DCH-100 1 7000345 Temperature Control Display, 100°-165°F (38°-74°C), DCH-120 1 13 4010151 Rocker Switch, Power On/Off 120 VAC 1 14 7000645 Side Glass Replacement Kit 1 15 0503948 Heat Sink Assy. 2 16 4010199 Transformer, 120V/12V 1 17 7000652 Relay, Solid State 1 18 7000136 Terminal Block, 3-Pole 1 (Incl. #47 & 60) 19 4060341 Terminal Block, 8-Pole 1 20 0504070 Retainer, Glass (see Note 1) 2 21 0011718 Top Cap Assy., LH** (see Note 1) 1 0011717 Top Cap Assy., RH** (see Note 1) 1 22 0502866 Cover, Lamp Housing Bracket 1 23 0502865 Bracket, Lamp 1 25 0700463 Power Cord w/Plug, NEMA 5-15P 1 26 020K110 Gasket Kit, Bottom 1 27 0503990 Lamp, Bulkhead (Mfg# 9500512 only) 1 0503275 Lamp, Bulkhead 1 28 4060360 Candelabra Lamp Holder 4 30 4060359 Lamp, 120V, 10 Watt 4 31 0900216 Diffuser Panel (White) 1 32 2070120 Nipple, 1/8 NPT x 3/8 1
* Only available in packages of 1
** LH/RH is determined by viewing front of curved glass panel.
0.
Item Part Description Qty. No.
33 0900215 Display Panel (clear) 1 34 0021056 Display Frame Weldment 1 0021321 Display Frame Weldment 1 (MFG. # 9500512 only) 35 0503033 Display Frame 1 36 0200202 Magnetic Strip 1 37 5040036 Base Hinge Assy. 1 38 4030305 Heating Element, 120V 1400 Watts 1 39 7000369 Thermistor Replacement Kit 1 40 0503037 Duct, Access Cover 1 42 4060252 Bulb, Quartz Halogen, 100 Watt 1 43 4060189 Bulb, Holder, Quartz 2 44 0800316 Guard, Lamp 1 45 040K251 Strain Relief w/Locknut 1 47 306P101* Nut, Hex, #6-32, SS 1 48 306P105* Screw, #6-32 x 1/2, SS 1 49 306P130* Nut, Hex, KEPS, #6-32 1 50 308P103* Screw, #8-32 x 1/4 6 51 308P124* Screw, #8-32 x 1/2, One-Way 1 52 308P127* Screw, #8-32 x 5/16, SS 1 53 308P143* Nut, Hex, KEPS, #8-32 1 54 308P144* Screw, #8-32 x 1/4, #6 Head 2 55 308P159* Thumbscrew, #8-32 x 11/32 1 56 310P146* Nut, Hex, KEPS, #10-32 1 57 310P110* Screw, #10-32 x 1/2, SS 4 58 310P123* Screw, #10-24 x 1/2, SS 1 59 040P111* Snap Bushing 2 60 306P123* Screw, #6-32 x 7/8 2 61 308P151* Screw, #8-32 x 5/16” 1 62 0503044 Diffuser, Water Tray (some models) 1 63 400K123 Blower Kit 120V (some models) 1 Incudes #66 64 0501946 Blower Grill (some models) 1 65 2180179 Side Glass Nylon Stopper 2 (see Note 1) 66 7000174 Blower Cage Bearing/Grommet Kit 1 67 7000106 Display Rack (Optional) 1
NOTE: If the existing 2 Top Glass Retainers (item #20) ARE NOT rubber coated. It is recommended that you replace them along with the 2 Top Cap Assembly (item #21) with Glass Hardware Kit #7000368. This kit consists of:
• Two (2) rubber coated Glass Retainer (P/N 0504070)
• One (1) Top Cap Assembly (RH) (P/N 0011717)
• One (1) Top Cap Assembly (LH) (P/N 0011718)
• Two (2) Nylon Side Glass Stoppers (P/N 2180179)
• Two (2) Thumbscrews (P/N 3080159)
• Installation Instructions
16
P/N 1010772 Rev. D 12/13
Page 17
DISPLAY CABINET HEATED
53
64
46
45
53
48
54
25
26
20
58
21
24
50
18
68
12
16
56
52
15
17
11
13
35
42
43
55
41
10
58
55
50
6
4
55
40
44
2
3
7
19
52
67
31
32
33
34
30
29
68
62
14
5
22
59
1
39
38
70
37
36
69
27
71a
67
23
71b
66
65
9
REPLACEMENT PARTS – DCH-200/220
P/N 1010772 Rev. D 12/13
17
Page 18
DISPLAY CABINET HEATED
REPLACEMENT PARTS – DCH-200/220 (continued)
Item Part Description Qty. Qty. Qty. Qty. No.
120 V 120 V 230 V Mfg. # 9500533
1 7000366 Front Glass Panel Assy. 1 1 1 1 2 0020675 Inner Lamp Housing Weldment 1 1 1 1 3 0010706 Resistor Assy., 120V 1 1 - ­ 0010644 Resistor Assy., 220V - - 1 1 4 0502895 Housing, Lamp - - 1 1 5 9020459 Display Rack (Optional) - - - ­6 7000443 Sliding Door Assy., Clear Glass 1 1 1 1 7000445 Sliding Door Assy., Mirrored, Glass (optional) - - - ­7 0501820 Support, Center Pan 1 1 1 1 9 0503293 Crumb Tray (some models) - - - ­10 0503283 Heat Shield 1 1 1 1 11 0021453 Control Panel Weldment 1 1 1 1 12 7000346 Temperature Control Display, 150°F-165°F (66°C-74°C) DCH-200 1 - - ­ 7000345 Temperature Control Display, 100°-165°F (38°-74°C), DCH-220 - 1 1 1 13 4010151 Rocker Switch, Power On/Off (120V) 1 1 - ­ 4010137 Rocker Switch, Power On/Off (250V) - - 1 1 14 7000645 Side Glass Replacement Kit 2 2 2 2 15 0020702 Heat Sink Assy. 1 1 1 1 16 4010199 Transformer, 120V/12V 1 1 - ­ 4010187 Transformer, 240V12V - - 1 1 17 7000652 Relay, solid state. 1 1 1 1 18 7000136 Terminal Block, 3 Pole (incl. #50 & 67) 1 1 1 1 19 4060341 Terminal Block, 8 Pole 2 2 2 2 20 0504070 Retainer, Glass (see Note 1) 2 2 2 2 21 0011718 Top Cap Assy., LH** (see Note 1) 1 1 1 1 0011717 Top Cap Assy., RH** (see Note 1) 1 1 1 1 22 2100183 Door Track, Upper 1 1 1 1 23 2100184 Door Track, Lower 1 1 1 1 24 0501946 Grill, Blower (some models) 1 1 - ­25 0700451 Power Cord w/Plug, NEMA 5-20P 120V 1 1 - ­ 0700453 Power Cord w/Plug, CEE 7/7 240V - - 1 1 26 020K107 Gasket Kit, Bottom 1 1 1 1 27 0503291 Lamp, Bulkhead (some models) 1 1 - ­ 0503771 Lamp, Bulkhead (some models) - 1 1 1 29 4060360 Candelabra Lamp Holder 6 6 6 6 30 4060359 Lamp, 120 v/10 Watt 6 6 6 6 31 0900151 Diffuser Panel (white) 1 1 1 1 32 0900173 Transparency Holder 1 1 1 1 33 0900150 Display Panel (black outline) Optional 1 1 - ­ 0900180 Display Panel (clear) Optional - - - ­ 0900244 Display Panel (blue outline) - 1 1 1 34 0501797 Display Frame 1 1 1 1 35 400K123 Blower Motor, 120 Volt (some models) Incl #69 1 1 - ­ 4000194 Blower Motor 1 36 0200154 Magnetic Strip 2 2 2 2 37 5040027 Base Hinge Assy. 1 1 1 1 38 4030324 Heating Element, 120V, 1400 Watts 1 1 - -
* Only available in packages of 10 ** LH/RH is determined by viewing front of curved glass panel.
DCH-200 DCH-220 DCH-220 DCH-220
18
P/N 1010772 Rev. D 12/13
Page 19
DISPLAY CABINET HEATED
REPLACEMENT PARTS – DCH-200/220 (continued)
Item Part Description Qty. Qty. Qty. Qty. No.
120 Volt 120 Volt 230 Volt Mfg. # 9500533
4030325 Heating Element, 230V, 1650 Watts - - 1 1 39 7000369 Thermistor Kit 1 1 1 1 40 0501806 Duct, Access Cover 1 - - ­41 0502555 Heat Deflector (some models) 1 - - ­42 4060252 Bulb, Quartz Halogen, 100 Watt 2 2 2 2 43 4060189 Bulb Holder, Quartz 4 4 4 4 44 0800224 Guard, Lamp 1 1 1 1 45 0502866 Cover, Lamp Housing Bracket 2 2 2 2 46 0502865 Bracket, Lamp Housing 2 2 2 2 48 040K251* Strain Relief w/ Locknut 1 1 1 1 040K315* Strain Relief w/ Locknut - - - 1 50 306P101* Nut, Hex, #6-32, SS 1 1 1 1 51 306P105* Screw, #6-32 x 1/2, SS 1 1 1 1 52 306P130* Nut, Hex, KEPS, #6-32 1 1 1 1 53 308P103* Screw, #8-32 x 1/4 6 6 6 6 54 308P124* Screw, #8-32 x 1/2, One-Way 1 1 1 1 55 308P127* Screw, #8-32 x 5/16, SS 1 1 1 1 56 308P143* Nut, Hex, KEPS, #8-32 1 1 1 1 57 308P144* Screw, #8-32 x 1/4 2 2 2 2 58 308P159* Thumbscrew, #8-32 x 11/32 1 1 1 1 59 310P146* Nut, Hex, KEPS, #10-32 1 1 1 1 60 310P110* Screw, #10-32 x 1/2, SS 4 4 4 4 61 310P123* Screw, #10-24 x 1/2, SS 1 1 1 1 62 040P111* Snap Bushing 2 2 2 2 63 308P105* Screw, #8-32 x 1/2, SS 2 2 2 2 64 308P151* Screw #8-32 x 5/16” 1 1 1 1 65 0503280 Diffuser, Water Tray (some models) - - - ­66 0503279 Water Tray (some models) - - - ­67 2180179 Side Glass Nylon Stopper 2 2 2 2 68 306P123* Screw, #6-32 x 7/8” 1 1 1 1 69 7000174 Blower Cage Bearing/Grommet Kit 1 1 1 1 70 213K103 Full Size Pan 2-1/2” deep - Non-perforated (optional) - - - ­71a 002K853 Pan Adapter Insert (optional) - - - ­ (accomodates two optional 4” deep full size pans) 71b 0021348 Pan Adapter Insert - Sloped Version (Optional) - - - -
DCH-200 DCH-220 DCH-220 DCH-220
* Only available in packages of 10 ** LH/RH is determined by viewing front of curved glass panel.
NOTE 1: If the existing 2 Top Glass Retainers (item #20) ARE NOT rubber coated, it is recommended that you replace them along with the 2 Top Cap Assemblies (item #21) with Glass Hardware Kit #7000368. This kit consists of:
2 rubber coated Glass Retainers (P/N 0504070)
1 Top Cap Assembly (RH) (P/N 0011717)
1 Top Cap Assembly (LH) (P/N 0011718)
2 Nylon Slide Side Glass Stoppers (P/N 2180179)
2 Thumbscrews (P/N 3080159)
Installation Instructions (P/N 1010828)
P/N 1010772 Rev. D 12/13
19
Page 20
DISPLAY CABINET HEATED
REPLACEMENT PARTS – DCH-300/320
8
10
5
69
9
55
43
42
1
37
50
33
32
31
34
30
29
65
7
23
46
45
66
36
35
34
53
19
62
38
71
35
52
2
44
41
40
39
71
52
4
3
55
55
58
7
21
58
20
22
66
24
50
48
54
53
14
11
52
17
18
65
25
16
70
6
12
13
15
56
20
67a
67b
P/N 1010772 Rev. D 12/13
Page 21
DISPLAY CABINET HEATED
REPLACEMENT PARTS – DCH-300/320 (continued)
Item Part Description Qty. No.
1 7000367 Front Glass Assy. 1 2 0020676 Inner Lamp Housing Weldment 1 0020675 Inner Lamp Housing Weldment Mfg. No. 9500553 3 0010706 Resistor Assembly - 120V 1 0010644 Resistor Assembly - 230V 1 4 0502850 Housing, Lamp 1 0502895 Housing, Lamp Mfg. No. 9500553 5 9020469 Display Rack (optional) 1 6 7000444 Sliding Door Assembly 2 7000975 DCH Mirrored Doors Replacement Kit 1 (Mfg. No. 9500551 ONLY) 7 0501869 Support, Center Pan 2 8 0504354 Crumb Tray 1 (Mfg No. 9500554 & 556 Only) 9 0501866 Water Tray 2 Except for Mfg No. 9500554 & 556) 10 0502172 Shield, Heat 3 11 0021317 Control Panel Weldment 1 12 7000346 Temperature Control Display, 150°F-165°F (66°C-74°C) 1 7000345 Temperature Control Display, 100°-165°F (38°-74°C) 1 13 4010151 Switch, Rocker 25A-125V 1 4010137 Switch, Rocker 25A-250V 1 14 0900143 Glass, Side 2 15 0020702 Heat Sink Assy. 1 16 4010199 Transformer 120VAC/12VAC 1 4010187 Transformer 230VAC/12VAC 1 17 7000652 Relay, Solid State 1 18 7000136 Terminal Block-3 Pole (Incl. #50 & 65) 1 19 4060341 Terminal Block-8 Pole 2 20 0504070 Glass Retainer (see Note 1) 21 0011717 Top Cap Assembly** RH (see Note 1) 1 0011718 Top Cap Assembly** LH (see Note 1) 1 22 2100185 Upper Door Track 1 23 2100186 Lower Door Track 1 24 0501946 Grill, Blower 1 25 0700451 Power Cord w/Plug, 1 NEMA 5-20P 120 V 0700453 Power Cord w/Plug, CEE 7/7 1 26 020K108* Gasket Kit, Bottom 1 27 0503976 Lamp, Bulkhead 1 29 4060360 Lampholder 8 30 4060359 Lamp, Night - 120V, 10 Watts 8
* Only available in packages of 10 ** LH/RH is determined by viewing front of curved glass panel. NOTE 1: If the existing 2 Top Glass Retainers (item #20) ARE NOT rubber coated, it is recommended that you replace them along with the 2 Top Cap Assemblies (item #21) with Glass Hardware Kit #7000368. This kit consists of:
2 rubber coated Glass Retainers (P/N 0504070)
1 Top Cap Assembly (RH) (P/N 0011717)
1 Top Cap Assembly (LH) (P/N 0011718)
2 Nylon Slide Side Glass Stoppers (P/N 2180179)
2 Thumbscrews (P/N 3080159)
Installation Instructions (P/N 1010828)
Item Part Description Qty. No.
31 0900152 Display Panel (Black Outline) 1 0900181 Display Panel (Clear) 1 32 0900174 Transparency Holder 1 33 0900153 Diffuser Panel (white) 1 34 0501860 Frame, Display 1 35 400K123 Motor, Blower 120V Incl. #71 2 (Except Mfg. No. 9500554 & 556) 4000194 Blower Motor Mfg. No. 9500553 1 36 0200155 Magnetic Strip 2 37 5040028 Base Hinge Assy. 1 38 4030304 Heating Element, 120V, 500 Watts 3 4030239 Heating Element 230 Volts 825 Watts 3 39 7000369 Thermistor Kit 1 40 0501865 Duct Access Cover 1 41 0502556 Deflector, Heat 1 42 4060252 Bulb-Quartz Halogen 100W 2 43 4060189 Bulbholder, Quartz 4 44 0800229 Guard, Lamp 1 0800224 Guard, Lamp Mfg. No. 9500553 45 0502866 Cover, Lamp Bracket 2 48 040K251 Strain Relief Kit. 1 040K315 Strain Relief Kit (Mfg. # 9500553) 1 46 0502865 Bracket, Lamp Housing 2 50 306P101* Nut, Hex, #6-32, SS 1 51 306P105* Screw, #6-32 x 1/2, SS 1 52 306P130* Nut, Hex, KEPS, #6-32 1
53 308P103* Screw, #8-32 x 1/4, 6 54 308P124* Screw, #8-32 x 1/2, 1 55 308P127* Screw, #8-32 x 5/16, SS 1 56 308P143* Nut, Hex, KEPS, #8-32 1 57 308P144* Screw, #8-32 x 1/4, #6 Head 2 58 308P159* Thumbscrew, #8-32 x 11/32 1 59 310P146* Nut, Hex, KEPS, #10-32 1 60 310P110* Screw, #10-32 x 1/2, SS 4 61 310P123* Screw, #10-24 x 1/2, SS 1
62 040P111* Snap Bushing 2 63 308P105* Screw, #8-32 x 1/2, SS 2 64 308P151* Screw, #8-32 x 5/16” 1 65 306P123* Screw, #6-32 x 7/8” 1 66 2180179 Side Glass Nylon Stopper 1 67a 0021478 Pan Adapter Insert (Optional) 1 (slope version) 67b 002K897 Pan Adapter Insert (Optional) 1 (non-slope version) 69 0501966 Diffuser, Water Tray 2 70 213K103 Full size pan 2-1/2” deep (optional) 1 71 7000174 Blower Cage Bearing & Grommet Kit 1 (Except Mfg. No. 9500554 & 556)
P/N 1010772 Rev. D 12/13
21
Page 22
DISPLAY CABINET HEATED
DISPLAY LAMPS
WIRING DIAGRAMS
WHT/BLU
GRN
WHT/BLU
BLK/BRN
TERMINAL BLOCKS
BLK/BRN
POWER
CORD
GRN-YEL
*GRN
*BLK
*WHT
POWER
CORD
GRN
GRN-YEL
TERMINAL BLOCK #1
*GRN
*BLK
*WHT
TERMINAL BLOCK #1
POWER SWITCH
#WHT
BLK
WHT
GND
POWER
SWITCH
GND
*WHT
#WHT
*WHT
#WHT
YEL
TERMINAL BLOCK #2
YEL
QUARTZ
LAMP
BLK
WHT
DCH-100/120 (120 Volt Units) DCH-200/220 (120 Volt Units)
*14 GA. TFE 200° #18 GA. TFE 200°
#BLK
#BLK
*BLK
TRANSFORMER
YEL YEL
YEL
HEATER
#WHT
BLK
WHT
#WHT
T5
T3
TEMPERATURE
CONTROLLER
T1
T2
BLK
WHT
WHT BLK
BLOWER
M
#BLK
BLK
T4
T9
RESISTOR
BLK
WHT
RED
T7
T8
BLK
WHT
S.S. RELAY
2
+
3
THERMISTOR
QUARTZ
LAMP
1
-
4
*BLK
#BLK
DISPLAY LAMPS
DCH-220 (220/240 Volt Units) DCH-300/320 (120 Volt Units)
*14 GA. TFE 200° #18 GA. TFE 200°
#BLK
#BLK
*BLK
#WHT
TRANSFORMER
YEL YEL
YEL
T5
T1
T2
BLK
WHT
WHT
BLK
T3
TEMPERATURE
CONTROLLER
HEATER
RESISTOR
BLK
WHT
DISPLAY LAMPS
BLK
T4
T9
RESISTOR
BLK
WHT
RED
T7
T8
S.S.
RELAY
2
+
3
THERMISTOR
QUARTZ
LAMP
BLK
WHT
1
4
-
BLK
TERMINAL BLOCKS
*BLK
#BLK
BLK
WHT
WHT/BLU
BLK/BRN
TERMINAL BLOCKS
GRN
WHT/BLU
BLK/BRN
*GRN
*BLK
*WHT
BLOWER Optional
TERMINAL BLOCKS
POWER
CORD
GRN
GRN-YEL
*GRN
*BLK
*WHT
POWER
CORD
GRN-YEL
TERMINAL
BLOCK #1
#WHT
M
WHT
TERMINAL
BLOCK #1
POWER SWITCH
BLK
WHT
GND
POWER
SWITCH
BLK
WHT
GND
1 2
4
WHT
BLK
*WHT
BLK
WHT
5
*WHT
#WHT
YEL
HEATER #1
YEL YEL
YEL
YEL
HEATER
#WHT
BLK
TRANSFORMER
YEL YEL
YEL
*WHT
#WHT
BLK
*14 GA. TFE 200°
#18 GA. TFE 200°
#WHT
TRANSFORMER
T5
T3
TEMPERATURE
CONTROLLER
T1
T2
BLOWER
(OPTIONAL)
WHT
DISPLAY LAMPS
*14 GA. TFE 200°
#18 GA. TFE 200°
#WHT
T5
T3
TEMPERATURE
CONTROLLER
T1
T2
BLOWER Optional
M
WHT
BLK
#BLK
#BLK
*BLK
WHT BLK
+
BLK
RED
T7
T4
T9
T8
THERMISTOR
RESISTOR
RESISTOR
M
#BLK
#WHT
BLK
WHT
#BLK
#BLK
*BLK
WHT BLK
BLK
HEATER #2 HEATER #3
*WHT
*BLK
#WHT
#BLK
WHT
RED
T4
T9
RESISTOR
RESISTOR
BLK
+
T7
T8
S.S. RELAY
2
3
QUARTZ
LAMP
BLK
S.S. RELAY
2
3
THERMISTOR
QUARTZ
LAMP
WHT
BLK
1
4
#BLK
#BLK
-
WHT
1
4
*BLK
BLK
*BLK
TERMINAL BLOCKS
BLK
-
BLK
BLK
WHT
*BLK
TERMINAL
BLOCKS
BLK
WHT
22
P/N 1010772 Rev. D 12/13
Page 23
DISPLAY CABINET HEATED
WIRING DIAGRAMS (continued)
POWER
CORD
GRN
WHT/BLU
BLK/BRN
GRN-YEL
TERMINAL BLOCK #1
GND
*GRN
*BLK
*WHT
POWER SWITCH
*WHT
#WHT
#WHT
QUARTZ
BLK
BLK
WHT
WHT
YEL
LAMP
YEL
BLK
*14 GA. TFE 200°
#18 GA. TFE 200°
#WHT
TRANSFORMER
YEL YEL
T5
TEMPERATURE
CONTROLLER
T1 T2
WHT
WHT
BLK
BLK
BLK
WHT
WHT
*BLK
WHT BLK
T3
RESISTOR
BLK
WHT
HEATER
#BLK
#BLK
BLK
T4
T9
RESISTOR
BLK
RED
T7
T8
WHT
S.S.
RELAY
2
1
4
3
THERMISTOR
QUARTZ
LAMP
BLK
WHT
BLK
BLK
*BLK
#BLK
BLK
TERMINAL
BLOCKS
WHT
DCH-320 (230 Volt Units)
DISPLAY LAMPS
GRN
WHT/BLU
BLK/BRN
*GRN
*BLK
*WHT
TERMINAL BLOCKS
POWER
CORD
GRN-YEL
TERMINAL BLOCK #1
POWER SWITCH
BLK
WIRING DIAGRAM
*14 GA. TFE 200°
#18 GA. TFE 200°
GND
*BLK
#WHT
TRANSFORMER
WHT
YEL
BLK
YEL
YEL
YEL
*WHT
#WHT
#WHT
WHT
QUARTZ
LAMP
BLK
WHT
T5
TEMPERATURE
CONTROLLER
T1 T2
RESISTOR
BLK WHT
BLK
WHT
DISPLAY LAMPS
BLK
HEATER
BLK
#BLK
#BLK
RED
T7
T4
T8
RESISTOR
WHT
S.S. RELAY
2
+
3
THERMISTOR
QUARTZ
LAMP
BLK
WHT
1
4
-
BLK
TERM BLOCKS
BLK
*BLK
#BLK
M
MOTOR
WHT
DCH-220 & DCH-230
International Units
(Mfg. No. 9500533 &
9500553)
BLK
WHT
P/N 1010772 Rev. D 12/13
23
Page 24
LIMITED WARRANTY
Equipment manufactured by A.J. Antunes & Co. Foodservice Equipment has been constructed of the finest mate­rials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s rec­ommendations. To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in oper­ating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This warranty does not cover consumable items such as gaskets and light bulbs, nor does it cover water contaminant problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply.
For the first 90 (ninety) days after installation (in the U.S. ONLY), the unit will be repaired in-store (subject to the terms
of the limited warranty) by our Authorized Service Agency at no charge for parts and non-overtime labor. Travel time and mileage charges in excess of 2 hours (100 miles roundtrip) from the nearest Authorized Service Agency is not covered under this warranty and is the responsibility of the end user.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLU­SIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAM­AGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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