A.J. Antunes & Co HDH-4, 9300130 User Manual

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Page 1

Hot Dog Hutch

Models HDH-3, HDH-3DR, & HDH-4

owner’s manual

Manufacturing Numbers:

9300100, 9300101, 9300102, 9300104, 9300106, 9300108, 9300112, 9300116, 9300118, 9300120,

9300124, 9300125, 9300130, 9300132

www.ajantunes.com

P/N 1010736 Rev. G 05/14

Page 2

CONTENTS

General 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4

Electrical Ratings 5 Capacities 5

Installation 6

Unpacking 6 Equipment Setup 6

Operating Instructions 7

Hi-Limit Reset Button 7

Maintenance 8 Daily Cleaning 8 Troubleshooting 9 Wiring Diagram 10

HDH-3 Racks & Baskets 13 HDH-3DR Racks 14 HDH-3DR (Mfg. # 9300112 ONLY) 15 HDH-3DR (Mfg. # 9300125 ONLY) 16

Limited Warranty 19

IMPORTANT

A.J. Antunes & Co. reserves the right to

change specications and product de-

sign without notice. Such revisions do not

entitle the buyer to corresponding changes,

improvements, additions or replacements

for previously purchased equipment.

GENERAL

This manual provides the safety, installation, and operating procedures for your toaster. Please read all of the information contained in this manual prior to installing and operating the toaster.

This product is manufactured from the ﬁnest materials available and is assembled to Roundup’s strict quality standards. This toaster was tested at the factory to ensure dependable trouble-free operation.

WARRANTY INFORMATION

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and ﬁle a damage claim with them. Save all packing materials when ﬁling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

y Damages caused in shipment or

damage as result of improper use. y Installation of electrical service. y Normal maintenance as out-

lined in this manual. y Malfunction resulting from

improper maintenance. y Damage caused by abuse

or careless handling. y Damage from moisture into

electrical components.

Damage from tampering with, removal of, or changing any preset control or safety device.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your system, contact A.J. Antunes & Co. at 1-630-7841000, or toll free in the United States at 1-800-392-7854.

Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the speciﬁcation plate located on the system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www. ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency. Refer to the service agency directory packaged with your manual and ﬁll in the information below.

Authorized Service Agency

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership, be sure

this manual accompanies the equipment.

Name

Phone Number

Address

P/N 1010736 Rev. G 05/14

Page 3

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

y Read all instructions be-

fore using equipment.

y For your safety, the equipment is

furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

y Install or locate the equipment only

for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

y Do not operate this equipment if

it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

y This equipment should be serviced

by qualiﬁed personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

y Do not block or cover any

openings on the unit. y Do not immerse cord or plug in water. y Keep cord away from heated surfaces. y Do not allow cord to hang over

edge of table or counter. y Turn the power oﬀ, unplug the

power cord, and allow unit to cool

down before performing any service

or maintenance on the unit. y The equipment should be grounded

according to local electrical codes

to prevent the possibility of electri-

cal shock. It requires a grounded

receptacle with separate electrical

lines, protected by fuses or circuit

breaker of the proper rating. y All electrical connections must be in

accordance with local electrical codes

and any other applicable codes. y Do not clean this appli-

ance with a water jet.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

y If the supply cord is damaged, it must

be replaced by the manufacturer or its service agent or a similarly qualiﬁed person in order to avoid a hazard.

y Do not modify the power sup-

ply cord plug. if it does not ﬁt the outlet, have a proper outlet installed by a qualiﬁed electrician.

y Do not use an extension

cord with this appliance.

y Electrical ground is re-

quired on this appliance.

y Check with a qualiﬁed electri-

cian if you are unsure if the appliance is properly grounded.

y If a chemical cleaner is used, be

sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

y Inspection, testing, and repair

of electrical equipment should only be performed by qualiﬁed service personnel.

y This equipment is to be installed to

comply with the basic plumbing code of the Building Oﬃcials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

y Do not use abrasive materials.

The use of these may cause damage to the stainless steel ﬁnish.

y Chlorides or phosphates in clean-

ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface ﬁnish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

The following tips are recommended for maintenance of your stainless steel equipment:

y Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

y Routine cleaning should be

done daily with soap, ammonia detergent, and water.

y Stains and spots should be sponged

using a vinegar solution.

y Finger marks and smears should be

rubbed oﬀ using soap and water.

y Hard water spots should be re-

moved using a vinegar solution.

P/N 1010736 Rev. G 05/14

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SPECIFICATIONS

HDH-3

POWER

18 1/4"

(464 cm)

DRAIN

18 1/4"

(464 cm)

RESET

15"

(381 cm)

15"

(381 cm)

THERMOSTAT

OFF

HEATER

HDH-3DR

15"

(381 cm)

15"

(381 cm)

P/N 1010736 Rev. G 05/14

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Electrical Ratings

Model & Mfg. No.

HDH-3

9300100

HDH-3

9300101

HDH-3

9300102

HDH-3

9300104

HDH-3DR

9300106

HDH-3DR

9300108

HDH-3DR

9300112

HDH-3

9300116

HDH-3

9300118

HDH-3DR

9300120

HDH-3DR

9300124

HDH-3DR

9300125

HDH-4

9300130

HDH-3DR

9300132

Volts Watts Amps Hertz

120 1000 8.3 50/60

220-240 1000 4.2-4.5 50/60 CEE 7/7, 16 Amp., 250 Volt

230 1000 4.4 50/60 CEE 7/7, 16 Amp., 250 Volt

230 1000 4.3 50/60

120 1000 8.3 50/60

230 1000 4.4 50/60 CEE 7/7, 16 Amp., 250 Volt

120 1000 8.3 50/60

240 1000 4.2 50 CEE 7/7, 16 Amp., 250 Volt

120 1000 8.3 50/60

220 925 4.2 50/60

120 1000 8.3 50/60

230 1000 4.3 50/60 CEE 7/7, 16 Amp., 250 Volt

230 1000 4.3 50/60

120 1000 8.3 50/60

NEMA 5-15P, 15 Amp., 120 Volt

Australian Plug, 10 Amp., 250 Volt

NEMA 5-15P, 15 Amp., 120 Volt

Plug

Description

Capacities

Water

7 Quarts (5.6 litres) in water tray

Food

(Refrigerated product only - Not Frozen)

HDH-3: Up to 33 standard size 7” (18 cm) hot dogs in the hot dog rack; up to 20 standard size hot dog buns in the basket.

HDH-3DR: Up to 66 standard size 7” (18 cm) hot dogs in the hot dog racks.

HDH-4: Up to 20 jumbo hot dogs in the hot dog rack, up to 24 standard size hot dog buns in the basket.

P/N 1010736 Rev. G 05/14

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INSTALLATION

Unpacking

1. Remove unit and all packing materi-

als from shipping carton.

2. Open the large box. Remove all packing materials and protective coverings from the unit and parts.

NOTE: If any parts are missing or dam-

aged, contact A.J. Antunes & Co. IMMEDIATELY at 1-800-392-7854 (toll free in the U.S. and Canada) or at 630-784-1000.

3. Wash all components in soap and

water. Wipe all surfaces of the unit with a hot damp cloth.

NOTE: Do NOT use a dripping wet cloth.

Wring out before use.

4. Install components in unit.

Equipment Setup

When placing the unit into service, pay attention to the following guidelines.

y Make sure power is oﬀ and the

unit is at room temperature.

y Do NOT block or cover any

openings on the unit.

y Do NOT immerse cord

or plug in water. y Keep cord away from heated surfaces. y Do NOT allow cord to hang over

edge of table or counter. y Place unit on a sturdy, level

table or work surface.

Ensure that the line voltage corresponds to the stated voltage on the unit speciﬁcation label.

Ensure the power to the unit is turned oﬀ before plugging in the power cord.

NOTE: The power cord for Mfg. No.

9300132 is located on the left side of the unit. See note on page

11.

BASKET

TR AY

Figure 1. Hot Dog Hutch Components (HDH-3 Shown)

CAUTION

All electrical connections must be in

accordance with local electrical codes

and any other applicable codes.

WARNING

y ELECTRICAL SHOCK HAZARD.

Failure to follow the instructions in this manual could result in serious injury or death.

y Electrical ground is re-

quired on this appliance.

y Do NOT modify the power sup-

ply cord plug. If it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do NOT use an exten-

sion cord with this unit.

y The unit should be grounded ac-

cording to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

y Check with a qualied electrician

if you are unsure if the appliance is properly grounded.

RACKS

BULKHEAD

P/N 1010736 Rev. G 05/14

Page 7

OPERATING INSTRUCTIONS

1. Remove, or slide open, the top cover.

2. Pour 7 quarts (5.6 liters) of clean tap

water into the water pan (Figure 2). There is a “FULL” line inscribed on the inside of the pan.

CAUTION

Do NOT pour water hotter than 120°F

(48°C) into a cold unit. Resulting steam can cause personal injury.

NOTE: Using hot water will shorten the

time it takes for the unit to reach operating temperature.

3. Load the unit with product and

install or close the cover.

4. Turn the rocker switch (power on/ oﬀ) to the ON position.

5. Turn the thermostat knob fully clockwise (maximum heat) and indicator light will come on. When temperature setting is reached, heat indicator light will go out.

6. The water will begin to steam in approximately 30-40 minutes (or sooner if hot water was used initially). The product will be thoroughly heated and ready to serve 15-20 minutes after steaming begins.

7. When the product is ready to be served, turn the thermostat knob to 180°F (82°C) to maintain the food at serving temperature.

NOTE: Volume, preference and experi-

ence will determine what temperature setting is best for your operation.

8. To remove product from the unit,

lift one side of the top cover and let it rest in the upright position. Using tongs or a similar utensil, lift the product out and close the cover.

NOTE: Keep cover closed unless adding

or removing product.

WARNING

Keep face away from cover and opening

when removing product from unit. Steam

can escape and cause personal injury.

For MFg. No. 9300132

the power cord is located

on the left side of the

unit. See Note on Page

11.

Figure 2. Filling Water Tray

ROCKER SWITCH

HILIMIT RESET SWITCH

“HEATER ON”

INDICATOR LIGHT

THERMOSTAT CONTROL

Figure 3. Controls

Hi-Limit Reset Button

A hi-limit thermostat will turn oﬀ electrical power to the heater and control circuits if the unit overheats due to running low on water. To reset this thermostat, allow suﬃcient time (10-15 minutes) for the unit to cool down, then press the Hi-Limit Reset Button located on the front of the unit (Figure 3).

If the unit requires continuous resetting, contact your Roundup Authorized Service Agency.

P/N 1010736 Rev. G 05/14

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MAINTENANCE

CAUTION

Chlorides or phosphates in cleaning agents (e.g. bleach, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes or cracks. This damage is permanent and NOT covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment:

y Always use soft, damp cloth

for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

y Routine cleaning should be

done daily using soap, ammonia detergent and water.

y Stains and spots should be re-

moved using a vinegar solution.

y Finger marks and smears should

be removed using soap and water.

y Hard water spots should be re-

moved using a vinegar solution.

WARNING

Turn the power o, unplug the power cord,

and allow the unit to cool down before

performing any service or maintenance.

WARNING

Do NOT use abrasive cleansers or materi-

als. The use of these may cause dam-

age to the stainless steel nish.

DAILY CLEANING

The unit requires a minimum amount of maintenance. To ensure proper operation, clean the unit at the end of each serving day.

1. Turn the thermostat knob fully counterclockwise to the oﬀ position.

2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.

3. Remove and wash the Baskets, Racks, and Support Trays in soap and water. Then rinse and wipe dry.

WATER DRAIN CAP

WITHOUT CHAIN

Figure 4. Draining Water from the Unit

WARNING

Draining water while the unit is hot

may result in personal injury.

4. Remove the Drain Cap (Figure 4) and

allow all water to drain from the unit.

5. Use a towel or heavy cloth to remove any remaining water from the pan, then wash and wipe dry.

6. Wash glass surfaces, inside and out, with a clean cloth.

7. Wash and dry all surfaces of the unit.

8. Re-instal all parts.

NOTE: Failure to properly clean and dry

the above items prior to reassembly may result in the accumulation of moisture overnight. This may lead to permanent damage of the equipment’s nish and accessories. This damage is NOT covered by warranty.

P/N 1010736 Rev. G 05/14

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TROUBLESHOOTING

To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip-

ment should be performed by qualied service personnel. The unit should be unplugged when servicing.

Problem Possible Cause Corrective Action

Unit will not heat. Heat Indicator Light does not turn on.

No heat or insuﬃcient heat. Heat Indicator Light is on.

Water continues to boil after Temperature Control Knob is set to low temperature.

WARNING

No power. Check that the power cord is plugged into

the appropriate outlet. Check fuse or circuit breaker.

Inoperable outlet. Plug power cord into another appropriate

outlet.

Hi-Limit Thermostat is tripped. Reset Hi-Limit Thermostat.

Inoperable Hi-Limit Thermostat. Replace Hi-Limit Thermostat.

Inoperable power cord or plug. Replace power cord.

Inoperable Thermostat. Replace Thermostat.

Inoperable Power Switch Replace Power Switch

Inoperable Heating Element. Replace Heating Element.

Inoperable Thermostat. Replace Thermostat.

P/N 1010736 Rev. G 05/14

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LIGHT

WIRING DIAGRAM

P/N 1010736 Rev. G 05/14

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INSET

HDH-3

REPLACEMENT PARTS

NOTE: Item 1 for Mfg. No.

9300132 uses a dierent Left Side Panel than other units contained in this manual. This allows the power cord for 9300132 to be located on the Left side of the unit rather than on the front of the unit. The new Left Side Panel part numbers is 0506673.

P/N 1010736 Rev. G 05/14

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REPLACEMENT PARTS

Item Part No. Description Qty.

1 0010896 Pan Housing Assy. (HDH-3 Series) 1 0012923 Pan Housing Assy. 1

(Mfg. No. 9300132 ONLY) 2 403K111 Thermostat Kit °F 1 7000887 Thermostat Kit °C 1 3 4030230 Heating Element, 120V 1 4030234 Heating Element, 230V 1 4 0500556 Retainer, Heating Element 2 5 0020973 Base Plate Weldment 1 6 0011652 Drain Cap Assy. 1 6a 0020282 Drain Cap Assy. with chain (not shown) 1 7 210K230 Bumper, 1” Leg Kit (set of 4) 1 8 0501700 Bracket, Hi-Limit Thermostat 1 9 4030291 Thermostat, Hi-Limit 1 10 0501768 Retainer Cap, Bulb 1 11 0502160 Plate, Diuser 1 12 2100144 Knob, Thermostat (F°) 1 2100226 Knob, Thermostat (C°) 1 13 4060323 Indicator Light, 120V 1 4060229 Indicator Light, 230V 1

Item Part No. Description Qty.

14 7000882 Power Swich Replacement Kit 1 15 0700463 Power Cord, NEMA 5-15P, 120V 1 (Mfg. No. 9300100, 104, 118, 106,

112, 120, 124, & 132)

0700453 Power Cord, CEE 7/7, 230V 1

(Mfg. No. 9300101, 102, 116, 108, & 125)

0700354 Power Cord, Australia 1

(Mfg. No. 9300130) 16 040K251 Strain Relief Kit 1 17 0900200 Glass Panel 2 0506674 Aluminum Panel 2 (Mfg. No. 9300132 ONLY) 18 0501678 Retainer, Upper Glass 2 19 7000136 Terminal Block Kit 1 (Incl. #31 & 32) 20 0400240 Insulation 1 21 0010897 Top Cover Assy. (Incl. #22, 23, 25) 1 (HDH-3 Series) 1

Item Part No. Description Qty.

22 2100145 Knob, Cover 4 23 7000166 Guard, Finger (Incl. #24 & 25) 4 24 310P177* Stud, #10-32 x 5/8” 1 25 0503383 Spacer, Finger Guard 4 29 212P140* Spacer, Round (HDH-3 Series) 1 30 306P104* Screw, #6-32 x 1/4” 1 31 306P123* Screw, #6-32 x 7/8” 1 32 306P130* Nut, Hex, KEPS, #6-32 1 33 308P103* Screw #8-32 x 1/4” 30 34 308P105* Screw, #8-32 x 1/2” 5 35 308P143* Nut, Hex, KEPS, #10-32 2 36 310P140* Washer, #10 24 37 310P146* Nut, Hex, KEPS, #10-32 13 38 1000913 Label, Control 1 1001524 Label, Control 1

(Mfg. No. 9300132 ONLY) 39 0700488 Wire Set (not shown) 1 * Only available in packages of 10.

P/N 1010736 Rev. G 05/14

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REPLACEMENT PARTS

HDH-3 Racks & Baskets

1 P/N 0501687

1 P/N 0506677

Item Part No. Description Qty.

1 0501687 Support Tray (not included in 7000945) 1 0506677 Support Tray (included in 7000945) 1 3 0501749 Hot Dog Rack, Upper 1 2 0501750 Bulkhead 1 4 0501776 Hot Dog Rack, Lower 1 5 0800223 Bun Basket 1 6 7000945 Hot Dog and Bun Rack Kit 1

(Not Shown)

(Includes all items above except 0501687)

NOTE: These accessories are

for HDH-3 models with Manufacturing Numbers: 9300100 9300101 9300102 9300104 9300116 9300118

P/N 1010736 Rev. G 05/14

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REPLACEMENT PARTS

HDH-3DR Racks

NOTE: DR = Double Racks.

Item Part No. Description Qty.

1 0502832 Bulkhead 2 2 0501963 Hot Dog Rack, Lower 2 3 0501962 Hot Dog Rack, Upper 2

NOTE: These accessories are for

HDH-3DR models with Manufacturing Numbers: 9300106 9300108 9300120 9300124 9300132

P/N 1010736 Rev. G 05/14

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REPLACEMENT PARTS

HDH-3DR (Mfg. # 9300112 ONLY)

NOTE: These

items are for Jumbo Hot Dogs.

Item Part No. Description Qty.

1 0501750 Bulkhead 2 2 0502863 Rack, Jumbo Dog, Lower 2 3 0502864 Rack, Jumbo Dog, Upper 2

NOTE: These accessories are for

HDH-3DR models with Manufacturing Number 9300112 ONLY.

P/N 1010736 Rev. G 05/14

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REPLACEMENT PARTS

HDH-3DR (Mfg. # 9300125 ONLY)

Item Part No. Description Qty.

1 0501750 Bulkhead 1 2 0501749 Upper Hot Dog Rack (Small) 1 3 0501776 Lower Hot Dog Rack (Small) 2 4 0501687 Suppor t Tray 1 5 0501962 Upper Hot Dog Rack (Large) 1 6 0501963 Lower Hot Dog Rack (Large) 1

NOTE: These accessories are for

HDH-3DR models with Manufacturing Number 9300125 ONLY.

P/N 1010736 Rev. G 05/14

Page 17

NOTES

P/N 1010736 Rev. G 05/14

Page 18

NOTES

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Page 19

NOTES

P/N 1010736 Rev. G 05/14

Page 20

LIMITED WARRANTY

Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the ﬁnest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the ﬁrst 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as speciﬁed in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.

3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.

5. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty or merchantability or ﬁtness for a particular purpose, each of which is hereby expressly disclaimed. the remedies described above are exclusive and in no event shall roundup be liable for special consequential or incidental damages for the breach or delay in performance of this warranty.

A.J. Antunes & Co HDH-4, 9300130 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual