AIWA LH D6230 Service Manual

- 1-1 -

SECTION 1. GENERAL

• SERVICING PRECAUTIONS

.......................................................................................................

1-2

• ESD PRECAUTIONS

...................................................................................................................

1-4

• SPECIFICATIONS

........................................................................................................................

1-5

• LOCATION OF CUSTOMER CONTROLS

...................................................................................

1-6

SECTION 2. AUDIO PART

• BLOCK DIAGRAM

........................................................................................................................

2-1

• SCHEMATIC DIAGRAMS

............................................................................................................

2-3

• WIRING DIAGRAM

......................................................................................................................

2-9

• VOLTAGE SHEET (IC&TR) ........................................................................................................ 2-11

• PRINTED CIRCUIT DIARGAMS

................................................................................................

2-15

SECTION 3. DVD PART

• ELECTRICAL TROUBLESHOOTING GUIDE

.............................................................................

3-1

• DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ...................................... 3-9

• BLOCK DIAGRAMS

....................................................................................................................

3-22

• DVD PART SCHEMATIC DIAGRAMS

........................................................................................

3-23

• VOLTAGE SHEET (IC & TR)

......................................................................................................

3-31

• PRINTED CIRCUIT DIAGRAM

...................................................................................................

3-33

SECTION 4. EXPLODED VIEWS

......................................................................................

4-1

SECTION 5. SPEAKER PART

..........................................................................................

5-1

SECTION 6. REPLACEMENT PARTS LIST

.....................................................................

6-1

CONTENTS

SECTION 1. GENERAL PART

❏

SERVICING PRECAUTIONS

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a
cotton swab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

- 1-2 -

Storage in conductive bag

Drop impact

NEVER look directly at the laser beam, and don’t let
contact fingers or other exposed skin.

Magnet

How to hold the pick-up

aPressure

Pressure

Cotton swab

Conductive Sheet

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These
components are sensitive to, and easily affected by, static electricity. If such static electricity is high
voltage, components can be damaged, and for that reason components should be handled with care.

2) The pick-up is composed of many optical components and other high-precision components. Care must
be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded.

3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1MΩ)

6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

- 1-3 -

Armband

Conductive
Sheet

Resistor
(1 Mohm)

Resistor
(1 Mohm)

❏

ESD PRECAUTIONS

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive

surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD

devices.

6. Do not remove a replacement ESD device from its protective package until immediately before you are ready

to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the

protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER

SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion

such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can
generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

- 1-4 -

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL
TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF
UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO
CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO
ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE.

- 1-6 -

❏

LOCATION OF CUSTOMER CONTROLS

FRONT PANEL

DISPLAY WINDOW

- 1-7 -

REAR PANEL

- 3-1 -

SECTION 3. ELECTRICAL

TROUBLESHOOTING GUIDE

1. System check flow

- 3-2 -

2. Power check flow

- 3-3 -

3. Test & debug flow

- 3-4 -

- 3-5 -

- 3-6 -

- 3-7 -

- 3-8 -

- 3-9 -

❏

DETAILS AND WAVEFORMS ON SYSTEM TEST
AND DEBUGGING

1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL

1) MT1379 main clock is at 27MHz(X501)

2) MT1336 reset is high active

- 3-10 -

3) RS232 waveform during procedure(Downloading)

4) Flash R/W enable signal during download(Downloading)

- 3-11 -

2. SDRAM CLOCK

1) MT1379 main clock is at 27MHz(X501)

3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform

- 3-12 -

2) Tray close waveform

3) Tray open waveform

- 3-13 -

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

- 3-14 -

6. LASER POWER CONTROL RELATED SIGNAL
(NO DISC CONDITION)

7. DISC TYPE JUDGEMENT WAVEFORM

- 3-15 -

- 3-16 -

8. FOCUS ON WAVEFORM

- 3-17 -

9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)

- 3-18 -

10. TRACKING CONTROL RELATED SIGNAL(System checking)

- 3-19 -

11. RF WAVEFORM

12. MT1379 AUDIO OPTICAL AND COAXIAL OUTPUT (ASPDIF)

- 3-20 -

13. MT1379 VIDEO OUTPUT WAVEFORM

1) Full colorbar signal(CVBS)

2) Y

- 3-21 -

3) C

14. AUDIO OUTPUT FORM AUDIO DAC

1) Audio related Signal

- 5-1 -

SECTION 5. SPEAKER PART

❏

MODEL: LHS-D6230T

853

852

851

850

861

854

862

A800

- 5-2 -

SECTION 5. SPEAKER PART

❏

MODEL: LHS-D6230W

852

854

855

853

851

861

SECTION 2. AUDIO PART

❏

BLOCK DIAGRAM

2-1 2-2

❏

SHEMATIC DIAGRAMS

• MAIN SCHEMATIC DIAGRAM

2-3 2-4

• FRONT SCHEMATIC DIAGRAM

2-5 2-6

• POWER SCHEMATIC DIAGRAM

NOTE: Warning

Parts that are shaded are critical With respect
to risk of fire or electrical shock.

NOTE:

1. Shaded(■) parts are critical for safety.Replace only
with specified part number.

2. Voltages are DC-measured with a digital voltmefer
during Play mode.

2-7 2-8

❏ WIRING DIAGRAM

NOTE: Warning

Parts that are shaded are critical With respect
to risk of fire or electrical shock.

2-9 2-10

❏

VOLTAGE SHEET (IC&TR)

LOC. PART PIN NUM. STOP DVD PLAY

IC650 LC8767XX 1 0 0

2 0 0
3 0 0
4 4.54 4.54
5 0 0
6 0 0
7 5 5
8 0 0

9 4.7 4.7
10 X X
11 4.84 4.84
12 X X
13 X X
14 0 0
15 2.34 2.34
16 2.45 2.45
17 4.86 4.86
18 4.84 4.84
19 0.57 0.57
20 X X
21 1.65 1.65
22 4.88 4.88
23 4.88 4.88
24 0 0
25 2.2 2.2
26 4.37 4.37
27 0 0
28 2.77 2.77
29 4.83 4.83
30 -25.2 -25.2
31 -25.2 -25.2
32 -25.2 -25.2
33 -25.2 -25.2
34 -25.2 -25.2
35 -25.2 -25.2
36 -25.2 -25.2
37 -25.2 -25.2
38 -25.2 -25.2
39 0 0
40 -25.2 -25.2
41 -9.52 -9.52
42 -15.3 -15.3
43 -9.4 -9.4
44 -18.1 -18.1
45 -24.2 -24.2
46 4.9 4.9
47 -18.1 -18.1
48 -15.3 -15.3
49 -24.1 -27
50 -24.1 -24.1
51 -27.5 -27.5
52 -26.6 -27

LOC. PART PIN NUM. STOP DVD PLAY

53 -15.1 -15.2
54 -26.7 -27
55 -26.7 -27
56 -26.7 -27
57 -17.7 -18
58 -26.7 -27
59 -26.7 -27
60 -26.7 -27
61 X X
62 X X
63 X X
64 X X
65 X X
66 X X
67 X X
68 X X
69 X X
70 X X
71 0 0
72 4.9 4.9
73 0 0
74 0 0
75 0 0
76 0 0
77 0 0
78 0 0
79 0 0
80 0 0
81 0 0
82 X X
83 X X
84 X X
85 3.8 3.8
86 0 0
87 X X
88 X X
89 0 0
90 4.86 4.85
91 X X
92 0 0
93 0 0
94 0 0
95 4.86 4.86
96 0.75 0.75
97 0.75 0.75
98 4.5 4.5
99 4.9 4.9

100 2.5 2.5

LOC. PART PIN NUM. STOP DVD PLAY

IC500 KIA7808 1 11.9 11.9

2 0 0
3 8 8

IC501 KIA7812 1 18.4 18.4

2 0 0
3 11.9 11.9

IC502 KIA7909 1 0 0

2 -18.6 -18.6
3 -9 -9

IC503 KA7809 1 18.4 18.4

2 0 0
3 9 9

IC504 KA78R33 1 8.4 8.4

2 3.3 3.3
3 0 0
4 8.4 8.4

IC505 KIA7805 1 10.3 10.3

2 0 0
3 5 5

IC507 KIA7805 1 5.6 5.6

2 0.6 0.6
3 10.6 10.6

D507 D5402 ANODE -0.2 -0.2

CATHODE 10.5 10.5

D511 D5402 ANODE -0.2 -0.2

CATHODE 10.5 10.5

BD501 KBU6G 1 -18.6 -18.6

2 0 0
3 0 0
4 18.4 18.4

IC101 KIA4558 1 4.5 4.5

2 4.5 4.5
3 4.5 4.5
4 0 0
5 4.5 4.5
6 4.5 4.5
7 4.5 4.5
8 9 9

IC102 CS5331A 1 1.4 1.4

2 1.6 1.6
3 1.6 1.6
4 1.5 1.5
5 2.2 2.2
6 0 0
7 5 5
8 2.2 2.2

IC103 4052 1 0 0

2 0 0
3 0 0
4 0 0
5 0 0
6 0 0

2-11 2-12

LOC. PART PIN NUM. STOP DVD PLAY

7 -4.5 -4.5
8 0 0

9 0 0
10 0 0
11 0 0
12 0 0
13 0 0
14 0 0
15 0 0
16 4.5 4.5

IC450 KIA4558 1 0 0

2 0 0

3 0 0

4 -9 -9

5 0 0

6 0 0

7 0 0

8 9 9

IC601 M60446AFP 5 5.2 5.2

30 -5.3 -5.3
42 5 5

IC200 TDA7265 1 -18.7 -18.7

2 0 0

3 18.6 18.6

4 0 0

5 9.3 9.3

6 -18.6 -18.6

7 0 0

8 0 0

9 0 0
10 0 0
11 0 0

IC250 TDA7265 1 -18.7 -18.7

2 0 0

3 18.6 18.6

4 0 0

5 9.3 9.3

6 -18.6 -18.6

7 0 0

8 0 0

9 0 0
10 0 0
11 0 0

IC300 TDA7265 1 -18.7 -18.7

2 0 0

3 18.6 18.6

4 0 0

5 9.3 9.3

6 -18.6 -18.6

7 0 0

8 0 0

9 0 0
10 0 0
11 0 0

LOC. PART PIN NUM. STOP DVD PLAY

IC400 TDA7265 1 -18.7 -18.7

2 0 0
3 18.6 18.6
4 0 0
5 9.3 9.3
6 -18.6 -18.6
7 0 0
8 0 0

9 0 0
10 0 0
11 0 0

2-13 2-14

❏

PRINTED CIRCUIT DIAGRAMS

• MAIN/POWER/JACK P.C BOARD (SOLDER SIDE)

2-15 2-16

• MAIN/POWER/JACK P.C BOARD (COMPONENT SIDE)

2-17 2-18

• FRONT P.C. BOARD (SOLDER SIDE)

• FRONT P.C. BOARD (COMPONENT SIDE)

2-19 2-20

❏

DVD PART SCHEMATIC DIAGRAMS

• MPEG SCHEMATIC DIAGRAM

3-23 3-24

• SERVO SCHEMATIC DIAGRAM

3-263-25

• AUDIO SCHEMATIC DIAGRAM

3-27 3-28

• INTERFACE SCHEMATIC DIAGRAM

3-29 3-30

❏

VOLTAGE SHEET (IC&TR)

3-31 3-32

❏

PRINTED CIRCUIT DIAGRAM

• DVD P.C. BOARD(SOLDER SIDE)

3-33 3-34

• DVD P.C. BOARD (COMPONENT SIDE)

3-35 3-36

267

FAN

A46

351

454

301

A48

A47

305

302

303

A41

262

A26

A43

264

263

250

261

265

252

454

454

459

458

SECTION 4. EXPLODED VIEWS

• CABINET AND MAIN FRAME SECTION

NOTE) Refer to “SECTION 6 REPLACEMENT

PARTS LIST” in order to look for the
part number of each part.

4-1 4-2

• Deck Mechanism Exploded View

4-3 4-4