Aiwa CS-P700 AU Service Manual

Page 1
CS-P700
AU(S)
SERVICE MANUAL
STEREO RADIO
CASSETTE RECORDER
• This Service Manual is the “Revision Publishing” and replaces “Simple Manual” (S/M Code No. 09-003-340-7T1).
SPECIFICATIONS
BASIC TAPE MECHANISM : TN-9ZR-215
Design and specifications are subject to change without notice.
S/M Code No. 09-003-340-7R1
DATA
Page 2
ELECTRICAL MAIN PARTS LIST
REF. NO PART NO. KANRI DESCRIPTION
IC 87-A20-955-010 IC,LA1828
87-A20-889-040 C-IC,LC72133V-TLM 88-CS7-612-010 IC,TA7417AP 88-CS7-613-010 IC,KA2402 87-A20-946-040 C-IC,MM1434XF
87-A21-205-010 IC,LA4550 87-001-145-080 IC,TA8126F 87-A20-993-040 C-IC,PST9121NL 88-CS7-611-010 IC,LC587204A-1L45
TRANSISTOR 89-319-233-080 TR,2SC1923 (0.1W)
87-A30-092-080 FET,2SK439E/F 87-026-572-080 TR,DTA114TS 87-026-447-080 TR,2SC1740S R 87-CD7-604-080 TR,8550C
87-CD7-603-080 TR,SS8050 87-A30-064-010 TR,2SC982TM 89-324-584-080 TR,2SC2458 (0.2W) 89-113-625-080 TR,2SA1362GR(120MHZ,0. 87-026-214-080 TR,DTA114YS (0.3W)
DIODE 87-020-465-080 DIODE,1SS133 (110MA)
87-A40-226-080 VARI-CAP,SVC251SPA 87-070-345-080 DIODE,IN4148 87-017-568-080 VARI-CAP,SVC 342 M/L 88-CS8-644-010 LED,SE-3001DT,3MM BRIGHT ,REDL
87-A40-659-080 ZENER,HZ5BLL 87-A40-398-010 DIODE,1N4001 87-017-072-080 ZENER,HZS3B1 87-020-605-080 DIODE,1SS135
MAIN C.B C102 87-A10-172-010 CAP,CER 470P-50 K B
C108 87-A10-176-010 CAP,CER 1000P-50 M D C112 87-A10-176-010 CAP,CER 1000P-50 M D C116 87-A10-176-010 CAP,CER 1000P-50 M D C117 87-010-545-080 CAP, ELECT 0.22-50V
C118 87-010-400-080 CAP, ELECT 0.47-50V C119 87-010-403-080 CAP, ELECT 3.3-50V C120 87-010-401-080 CAP, ELECT 1-50V C121 87-010-401-080 CAP, ELECT 1-50V C124 87-010-405-080 CAP, ELECT 10-50V
C127 87-A10-576-080 CAP,CER 0.01-50 Z YF C133 87-010-403-080 CAP, ELECT 3.3-50V C138 87-A10-176-010 CAP,CER 1000P-50 M D C141 87-010-380-080 CAP, ELECT 47-16V C142 87-010-380-080 CAP, ELECT 47-16V
C143 87-010-405-080 CAP, ELECT 10-50V C144 87-018-208-080 CAP 0.047-50F C147 87-A10-176-010 CAP,CER 1000P-50 M D C150 87-A10-176-010 CAP,CER 1000P-50 M D C151 87-010-265-080 CAP, ELECT 33-16V
C152 87-A10-176-010 CAP,CER 1000P-50 M D C153 87-A10-176-010 CAP,CER 1000P-50 M D C155 87-A10-576-080 CAP,CER 0.01-50 Z YF C156 87-A10-576-080 CAP,CER 0.01-50 Z YF C159 87-A10-576-080 CAP,CER 0.01-50 Z YF
C162 87-A10-576-080 CAP,CER 0.01-50 Z YF C301 87-010-263-080 CAP, ELECT 100-10V C304 87-010-402-080 CAP,E 2.2-50 M 11L SME C305 87-010-380-080 CAP, ELECT 47-16V C306 87-010-404-080 CAP, ELECT 4.7-50V
C307 87-010-404-080 CAP, ELECT 4.7-50V C310 87-010-248-080 CAP, ELECT 220-10V
NO.
REF. NO PART NO. KANRI DESCRIPTION
C311 87-010-382-080 CAP, ELECT 22-25V C312 87-A10-283-080 CAP,M 1000P-50 J C313 87-A10-283-080 CAP,M 1000P-50 J C316 87-A10-285-080 CAP,M 1500P-50 J C317 87-A10-285-080 CAP,M 1500P-50 J
C320 87-010-380-080 CAP, ELECT 47-16V C321 87-010-380-080 CAP, ELECT 47-16V C325 87-A10-277-080 CAP,M 330P-50J C326 87-010-248-080 CAP, ELECT 220-10V C329 87-010-248-080 CAP, ELECT 220-10V
C330 87-010-380-080 CAP, ELECT 47-16V C331 87-010-263-080 CAP, ELECT 100-10V C332 87-010-401-080 CAP,E 1-50 M 11L SME C501 87-010-263-080 CAP,E 100-10M 11L SME C502 87-010-404-080 CAP, ELECT 4.7-50V
C503 87-010-404-080 CAP, ELECT 4.7-50V C504 87-A10-168-010 CAP,CER 220P-50 K B C505 87-A10-168-010 CAP,CER 220P-50 K B C506 87-010-380-080 CAP, ELECT 47-16V C511 87-010-402-080 CAP, ELECT 2.2-50V
C512 87-010-401-080 CAP, ELECT 1-50V C513 87-010-401-080 CAP, ELECT 1-50V C515 87-018-208-080 CAP 0.047-50F C801 87-010-401-080 CAP, ELECT 1-50V C802 87-010-401-080 CAP, ELECT 1-50V
C803 87-A10-176-010 CAP,CER 1000P-50 M D C804 87-A10-176-010 CAP,CER 1000P-50 M D C805 87-010-060-080 CAP, ELECT 100-16V C806 87-010-263-080 CAP, E 100-10 M 11L SME C807 87-010-060-080 CAP, ELECT 100-16V
C808 87-010-060-080 CAP, ELECT 100-16V C809 87-010-060-080 CAP, ELECT 100-16V C810 87-018-209-080 CAP, CER 0.1-50V C811 87-018-209-080 CAP, CER 0.1-50V C812 87-010-221-080 CAP, ELECT 470-10V
C813 87-010-221-080 CAP, ELECT 470-10V C815 87-A10-577-010 CAP,CER 0.022-50 Z YF C816 87-010-248-080 CAP, ELECT 220-10V C817 87-018-209-080 CAP, CER 0.1-50V C818 87-010-235-080 CAP, ELECT 470-16V
C819 87-010-248-080 CAP, ELECT 220-10V C821 87-010-382-080 CAP, ELECT 22-25V C822 87-018-209-080 CAP, CER 0.1-50V C823 87-010-235-080 CAP, ELECT 470-16V C836 87-010-248-080 CAP, ELECT 220-10V
J1 88-CS7-618-010 JACK,DC 6 J2 87-A60-420-010 JACK,3.5 ST (MSC) L101 88-CS8-630-010 COIL,FM 9T,3MM,DIA:0.4MM CS34­ L102 88-CS8-629-010 COIL,FM 4T,4.5MM,DIA:0.3 MM L103 88-CS7-647-010 COIL,FM3.5T,3.5MM,DIA:0.5 C805
L104 88-CS7-646-010 COIL,FM4.5T,3.5MM,DIA:0.5 CS35 L105 88-CS7-649-010 COIL,BAR ANT/031 192618-000 L106 87-005-151-080 COIL,2.2UH L107 87-003-102-080 COIL, 10UH L108 87-005-151-080 COIL,2.2UH
L109 87-005-702-080 COIL,1UH K LF5.0S R323 87-029-105-010 RESISTOR, 1/2W 10 SW1 88-CS7-655-010 SW,SL 2-4-3 SS43D03G7 SW2 88-CS8-621-010 SW,PUSH 2P2T PS22E06A SW301 88-CS7-654-010 SW,PUSH 1-1-2 PS12E03
T101 88-CS7-642-010 COIL,IFT S7M7B165N 7MM BLACK T102 88-CS7-644-010 COIL,IFT 5M1A1492N 7MM RED T103 88-CS7-643-010 COIL,IFT 5M4A1273R 7MM YELLOW T104 88-CS7-645-010 COIL,IFT 5M7A1527N 7MM ORANGE T301 88-CS8-628-010 COIL,OSC IFT 4A-363R(B) 10MM
TC101 87-011-253-080 TRIMER,30P LAR VR301 88-CS7-639-010 SFR,2K H S085 /002- 202085-000 VR501 88-CS7-640-010 VR,RTRY 50KDX2 H RK14K121/20MM X101 87-030-372-010 VIB,XTAL 7.2MHZ
NO.
2
Page 3
TRANSISTOR ILLUSTRATION
REF. NO PART NO. KANRI DESCRIPTION
FRONT C.B C201 87-010-180-080 C-CER 1500P
C202 87-012-145-080 CAP, CHIP S 270P CH C203 87-010-263-010 CAP,E 100-10V C204 87-010-263-010 CAP,E 100-10V C205 87-010-178-080 CHIP CAP 1000P
C206 87-010-314-080 C-CAP,S 22P-50V C207 87-010-196-080 CHIP CAPACITOR,0.1-25 C208 87-010-196-080 CHIP CAPACITOR,0.1-25 C209 87-010-320-080 CHIP CAP 68P C210 87-010-316-080 C-CAP,S 33P-50 CH
C211 87-010-320-080 CHIP CAP 68P C212 87-010-196-080 CHIP CAPACITOR,0.1-25 C213 87-010-316-080 C-CAP,S 33P-50 CH C214 87-010-191-080 C-CAP,S 0.015-50 ZF GRM C215 87-010-196-080 CHIP CAPACITOR,0.1-25
C216 87-010-151-080 C-CAP,S 7P-50 CH C217 87-010-196-080 CHIP CAPACITOR,0.1-25 C218 87-016-040-080 CAP,DL 0.047F-5.5 Z G FM C223 87-010-320-080 CHIP CAP 68P CF201 87-A91-162-010 FLTR,PFS450A7
CF202 88-CS8-631-010 FLTR,CERAMIC SFE10.7MS2-A L201 87-003-102-080 COIL, 10UH LCD201 88-CS7-615-010 LCD,HLC8853-01140 T201 88-CS7-641-010 COIL,IFT 5M7A279R 5MM X201 87-030-273-010 VIB,XTAL 32.768K5PPM
X202 87-A70-155-010 VIB,CER 1000KHZ 0.2%
NO.
ECBECB ECB ECB
2SC1740 2SB1010Q
2SC982TM 8550C
2SC1923 SS8050
2SC2458 2SK439E
C
B
E
2SA1362 DTA114TS DTA114YK
Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
43
Page 4
BLOCK DIAGRAM
SWITCH
SWITCH
/DRIVER
VOLTAGE CHART
TIMER
SWITCH
REGULATOR
MUTE
FRONT END
IF AMP
REC/PB-AMP
MUTE
SWITCH
GATE
+B
SWITCH
SWITCH
POWER AMP
MUTE
Q102
RF AMP
RF AMP
65
Page 5
WIRING-1 (FRONT)
FRONT C.B
SW205
SW201
SW204
(COMPONENT SIDE)
1
SW202
16
SW206
SW203
SW207
113
FRONT C.B
1
10
56
(CONDUCTOR SIDE)
C
C
TO MAIN C.B
CN1
B E B E
NOTE
Qxxx
ECB
87
Page 6
SCHEMATIC DIAGRAM-1 (MAIN 1/2)
MAIN C.B 1/2
L105, TC101
AM TRACKING
ADJ.
FM TRACKING
ADJ.
L103
FM FREQ.
RANGE ADJ.
T102
AM FREQ.
RANGE ADJ.
AM IF ADJ.
8P
FM IF
ADJ.
TO MAIN C.B 2/2 TO MAIN C.B 2/2
109
Page 7
SCHEMATIC DIAGRAM-2 (MAIN 2/2)
MAIN C.B 2/2
FRONT C.B
TO MAIN C.B 1/2
MIC1
MIC
SW301
REC
PLAY
T301
BIAS FREQ
ADJ.
25V
1 2
3 4
5 6
7 8 9
10 11 12 13
TAPE
SPEED
ADJ.
0.047
SW201
SW202
SW203
V
OPE/BATT
SW207
SW206
SW205
SW204
FUNCTION
TAPE/RADIO OFF
RADIO
TIMER/SLEEP
SW1
VCC
RIN
LIN
VREF
QF1
MM1434XFBE
S/Q
QF2
FC
QF3
SPC
QF4
QIN
DET
ROUT
LOUT
GND
VOLUME
J801
PHONES
(SPEAKER)
(SPEAKER)
J802
DC 6V
1211
Page 8
WIRING-2 (MAIN: INSERTED PARTS)
1
A
B
234567
8
9
10
11 12 13
14
MAIN C.B
(INSERTED PARTS)
C
SW1
D801
OPE/BATT
D
FUNCTION
TAPE RADIO
AB
D
TIMER/
SLEEP
VR501
VOLUME
C
SW301
PLAY
REC
SW2
QSOUND
OFF
ON
E
J801
PHONES
712
J802
F
SP2
(R)
SPEAKER
DC 6V
RED
BLK
1
8
1
45
6
GRY
YEL
WHT
RED
21
1
220
13 24
112
G
GRY
BLK
SP1
(L)
SPEAKER
RED
BLK
LEAF SW
M1
(MOTOR)
BLK
RPH EH
BATTERY
AAx4
DC 6V
NOTE
BLK
RED
MIC1
MIC
FM
ANT
H
RED
Rxxx
ECB
ECB
I
J
K
1413
Page 9
WIRING-3 (MAIN: CHIP PARTS)
1
A
B
C
234567
MAIN C.B (CHIP PARTS)
L105
AM ANT
D
8
9
10
11 12 13
14
E
916
18
F
G
1011
20
1
1
TO FRONT C.B
13
CN201
H
I
J
K
1615
Page 10
ELECTRICAL ADJUSTMENT
1. SET-UP PROCEDURES 2. EQUIPMENT CONNECTION DIAGRAM
1817
Page 11
2. EQUIPMENT CONNECTION DIAGRAM
19
Page 12
PRACTICAL SERVICE FIGURE
< TUNER SECTION >
< FM SECTION >
Quieting sensitivity: Less than 22dB (THD 3%) (at 88.0MHz)
Less than 22dB (at 98.0/108.0MHz)
Distortion: Less than 3%
(Dev 75/1kHz) (at 98.0MHz)
Intermediate frequency: 10.7MHz
< AM (MW) SECTION >
Sensitivity: Less than 50dB (S/N 10dB) (at 600kHz)
Less than 47dB (at 1000/1400kHz)
Signal to noise ratio: More than 30dB
(With 5mV/m) (at 1000kHz)
Distortion: Less than 3% (5mV/m, 30%)
(at 1000kHz)
Intermediate frequency: 450kHz
< DECK SECTION >
Tape speed: 3000Hz+90Hz/-60Hz Distortion: Less than 3% (PB)
Less than 8% (REC) Wow & Flutter: Less than 0.45% Test tape: TTA-100
20
Page 13
IC BLOCK DIAGRAM IC, MM1434XF
IC DESCRIPTION IC, LC587204A-1L45
Pin No. Pin Name I/O Description
1
RES
I
Active low (normally pulled up), microprocessor reset.
IC, LA4550
2
3, 4
5
6-9
10
11
12
13, 14
15
16
17
18
19
20
21
22
23
INT
S01, S02
S03
S04, P1-P3
P4
XTout
XTin
VDD2, VDD1
VSS
VDD
CFin
CFout
S1
S2
S3
S4
K1
I/O
I/O
I/O
I/O
O
O
I/O
I
Not connected.
Destination is set.
Not connected.
PLL serial data.
Xtal 32 kHz.
I
GND.
+B, microprocessor power supply.
I
Ceramic 1 MHz.
I
I
HOLD terminal High during HOLD.
I
Tuner input detection by function switch.
I
Timer input detection.
IC, LC72133V-TLM
24, 25
26
27-30
31
32
33
34
35
36-48
49-58
59
60-62
63, 64
K2, K3
K4
M1-M4
N1
N2
N3
N4
TST
SEG01-SEG13
SEG14-SEG23
COM4
COM3-COM1
CUP1, CUP2
I/O
I/O
I/O
O
O
O
O
O
O
O
O
KEY matrix (input).
KEY matrix (output).
Clock shift.
Power control (output).
Mute output.
ON when tuner is selected.
I
GND.
LCD segment output.
LCD common output.
2221
Page 14
MECHANICAL EXPLODED VIEW 1/1
E
17
29
E
27
28
I
E
P.C.B
H
E
23
22
D
24
26
25
PLATE, ANT PRESS
C
P.C.B
P.C.B
10
HT-SINK
D
9
D
D
11
B
20
21
A
J
D
12
19
18
F
16
15
TN-9ZR-215
13 30
9
D
B
CUSH, MIC
14
D
P.C.B
G
31
8
G
7
P.C.B
31
31
3
4
LCD
6
5
2
1
2423
Page 15
MECHANICAL PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
1 8A-CS7-023-010 WINDOW,CASS EX 2 8A-CS7-004-010 LID,CASS 3 8A-CS7-007-010 KEY,BUTTON(L) 4 8A-CS7-201-010 HLDR,LCD 5 8A-CS7-008-010 KEY,BUTTON(R)
6 8A-CS7-024-010 KEY,BAND EX 7 8A-CS7-202-010 COVER, PWB 8 8A-CS7-026-010 CABI,FR ASSY EX 9 87-A91-713-010 SPKR,57MM 4-OHM 0.5-1.0W F/330 10 86-CS9-207-010 SPR-P,CASS
11 8A-CS7-006-010 KNOB,SL 12 8A-CS7-012-010 KNOB,RTRY VOL 13 8A-CS7-010-010 KEY,Q-SOUND 14 88-CS8-625-010 MIC,ECM 15 8Z-CS7-203-010 SPR-P,DOOR CASS
16 8Z-CS7-204-010 SPR-P,REC 17 8A-CS7-017-010 KEY,CASS REC 18 8A-CS7-016-010 KEY,CASS PLAY 19 8A-CS7-014-010 KEY,CASS FF 20 8A-CS7-015-010 KEY,CASS REW
21 8A-CS7-013-010 KEY,CASS STOP 22 8A-CS7-203-010 HLDR,BATT(L) 23 8A-CS7-204-010 HLDR,BATT(R) 24 88-CS7-211-010 SPR,BATT A(-) 25 88-CS8-214-010 HLDR,BAR ANT
NO.
REF. NO PART NO. KANRI DESCRIPTION
26 8A-CS7-002-010 CABI,REAR 27 88-CS7-626-010 ANT,ROD P7 TYPE 28 8A-CS7-018-010 LID,BATT 29 8A-CS7-011-010 HANDL, 30 8A-CS7-022-010 PANEL,TOP EX
31 88-CS7-212-010 PLATE,CONTACT 32 87-450-414-010 LUG TERMINAL PLATE, LB-4 A 87-B10-114-010 VT2+2-12 CR B 87-741-074-410 UT2+2.6-8 C 87-741-073-410 UT2+2.6-6 GLD
D 87-741-095-410 UT2+3-8 GLD E 87-741-097-410 UT2+3-12 F 87-751-033-410 VT2+2-4 W/O SLOT G 87-751-036-410 VT2+2-8 W/O SLOT H 87-254-094-410 U+3-6 CR
I 87-741-096-410 UT2+3-10 J 87-741-033-410 UT2+2-4 GLD W/O SLOT
NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT
Transparent Orange
25
Page 16
TAPE MECHANISM EXPLODED VIEW 1/1
26
Page 17
TAPE MECHANISM PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
1 S1-877-013-120 CHASSIS ASSY 2 S1-877-120-010 MOTOR PULLEY 3 S6-002-070-100 MOTOR FR-410CA-12250T 4 S1-877-010-170 AUTO LEVER 5 S1-877-010-190 AUTO LEVER SPR
6 S1-877-030-090 SPR,EARTH 7 S1-877-010-370 SPR,LEVER BTN STOP 8 S1-867-050-040 BELT,RF 9 S1-877-093-050 FLYWHEEL ASSY 10 S1-877-090-070 BELT,MAIN
11 S1-877-070-060 SPR,ARM PULLEY RF 12 S1-877-073-030 RF PULLEY ARM ASSY 13 S1-877-010-110 FR BUTTON LEVER SPR 14 S1-877-010-260 BTN,ACTUATOR 15 S1-877-010-060 STOP BUTTON LEVER
16 S1-877-010-230 LEVER,BTN FF 17 S1-877-010-240 LEVER,BTN RWD 18 S1-877-010-320 SPR,PLATE T GEAR 19 S1-877-010-250 LEVER,BTN REC 20 S1-877-040-010 PINCH ROLLER ARM
21 S1-877-040-070 PINCH ROLLER ASSY 22 S1-877-010-270 PLATE,SW 23 S1-877-010-310 SPR,ACTUATOR 24 S1-877-190-020 PLATE TIMING 25 S1-877-030-080 SPR,RC
26 S1-877-030-040 P,PLATE 27 S1-877-030-030 PANEL,HEAD 28 S1-877-040-080 PINCH ROLLER ARM SPR 29 S1-877-030-070 SPR,PANEL HEAD 30 S6-401-011-490 SW,LEAF MSW-1541T
NO.
REF. NO PART NO. KANRI DESCRIPTION
31 S1-867-020-040 RPH COLLAR 32 S1-877-033-010 SENSING PLATE ASSY 33 S9-400-312-000 SPR,HEAD 34 S6-201-011-170 HEAD,RP-7442FS-1251 35 S1-877-030-050 ARM MG
36 S6-207-100-020 HEAD E TC-230AN(SL) 37 S1-877-020-010 LEVER,SAFETY REC 38 S1-821-100-700 GEAR,FF 39 S1-877-190-010 ARM RC 40 S1-877-060-020 BACK TENSION SPR
41 S1-877-060-010 S REEL 42 S1-877-053-040 TAKE UP REEL ASSY 43 S1-821-103-4A0 GEAR T ROLLER 44 S1-821-100-460 BACK TENSION SPR 45 S1-877-015-030 T ROLLER GEAR PLATE ASSY
A S9-817-000-000 SCREW AZIMUTH M2-4.3 B S9-210-000-000 SCREW M2-5 C S9-C33-172-030 CAMERA(SPECIAL) SCREW M2-1.7 D S9-999-000-010 P.WASHER 1.85-3.2-0.2 E S9-888-000-000 P.WASHER CUT 1.2-3-0.4
F S9-999-030-010 P.WASHER CUT 1.5-3.2-0.5 G S9-316-000-000 FH WASHER 2.1-5-0.2
NO.
ACCESSORIES/PACKAGE LIST
REF. NO PART NO. KANRI DESCRIPTION
NO.
1 87-B30-343-010 AC ADAPTOR,AC-D606U 2 8A-CS7-903-010 IB,U(ESF)A
27
Page 18
931196
2-11, IKENOHATA 1-CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
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