Aiwa CSDSR-540, CSDSR-545 Service manual

CSD-SR545

CSD-SR540

EZ,K

SERVICE MANUAL

COMPACT DISC STEREO

RADIO CASSETTE RECORDER

BASIC TAPE MECHANISM : TN21ZVW-1810 BASIC CD MECHANISM : KSM-213CDM

S/M Code No. 09-993-327-7N1

DATA

SPECIFICATIONS

Design and specifications are subject to change without

•

notice

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

Caution: Invisible laser radiation when open and interlocks defeated avoid exposure to beam. Advarsel:Usynling laserståling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i denna bruksanvising, kan användaren utsättas för osynling laserstrålning, som överskrider gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition aux radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.

CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1

LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT

Precaution to replace Optical block (KSS-213C)

Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode.

1) After the connection, remove solder shown in the right figure.

ELECTRICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION

NO.

IC 87-A20-955-010 IC,LA1828

87-A20-946-040 C-IC,MM1434XF 87-A20-591-010 IC,BA5417 87-A21-111-040 C-IC,M62495FP 87-020-828-010 IC,BA3416BL

87-001-440-010 IC,BA15218N 87-A20-446-010 C-IC,LA9241ML 87-A20-459-010 C-IC,LC78622ED 87-A21-093-010 IC,LA6541D 87-070-416-010 IC,NJU7201 L55

8Z-CH4-636-010 IC,LC867132V-5K36 87-A20-650-010 IC,RPM6938-V11<545 EZSC>

TRANSISTOR

89-319-233-080 TR,2SC1923 (0.1W) 87-026-572-080 TR,DTA114TS 87-026-215-080 TR,DTC114YS 89-109-521-080 TR,2SA952 (0.6W) 87-026-462-080 TR,2SC1740 S(RS 0.3W)

87-026-291-010 TR,DTC124XS 87-026-463-010 TR,2SA933S,RS 89-318-154-080 TR,2SC1815 (0.4W) 89-320-011-010 TR,2SC2001 (0.6W) 87-026-463-080 TR,2SA933S (0.3W)

87-026-291-080 TR,DTC124XS 89-320-011-080 TR,2SC2001 (15W) 89-112-965-010 TR,2SA1296GR 89-113-184-080 TR,2SA1318T 89-213-702-010 TR,2SB1370 (1.8W)

87-026-462-010 TR,2SC1740S 88-NF9-637-010 TR,2SA1318T/U 89-112-965-080 TR,2SA1296 (0.75W) 87-026-464-010 TR,DTC114TS

DIODE 87-020-465-080 DIODE,1SS133 (110MA)

87-027-607-080 ZENER,HZ7B3L 87-A40-466-080 ZENER,MTZJ2.7A 87-017-161-080 ZENER,HZS7C2L 87-017-148-080 ZENER,HZS6A1L

87-017-139-010 ZENER,HZS15-2 87-A40-465-010 DIODE,FR202

MAIN C.B C2 87-A11-076-080 CAP,TC U 33P-50 J CH

C3 87-A11-073-080 CAP,TC U 22P-50 J CH C6 87-010-378-080 CAP, ELECT 10-16V C7 87-018-208-080 CAP 0.047-50F C8 87-018-132-080 CAP, CER 2200P-16V

C9 87-018-161-080 TC CAP 12P C13 87-018-142-080 CAP,TC-U 3.9P-50 CH C14 87-010-400-080 CAP, ELECT 0.47-50V C16 87-018-131-080 CAP, CER 1000P-50V C17 87-010-544-080 CAP, ELECT 0.1-50V

C18 87-018-205-080 CAP, CERA-SOL 0.022 C19 87-010-490-040 CAP, ELECT 0.1-50 C20 87-010-493-040 CAP,E 0.47-50 GAS C21 87-010-403-080 CAP, ELECT 3.3-50V C24 87-018-134-080 CAPACITOR,TC-U 0.01-16

C25 87-018-134-080 CAPACITOR,TC-U 0.01-16 C26 87-010-491-040 CAP,E 0.22-50 GAS C27 87-010-491-040 CAP,E 0.22-50 GAS C28 87-018-208-080 CAP 0.047-50F C29 87-018-208-080 CAP 0.047-50F

C30 87-010-248-080 CAP, ELECT 220-10V

REF. NO PART NO. KANRI DESCRIPTION

NO.

C31 87-010-379-080 CAP, ELECT 22-16V C37 87-018-122-080 CAP 180P-50 B C38 87-A11-080-080 CAP,TC U 47P-50 J CH C44 87-018-123-080 CAP, CER 220P-50V C207 87-010-374-080 CAP, ELECT 47-10V

C208 87-010-402-080 CAP, ELECT 2.2-50V C209 87-018-134-080 CAPACITOR,TC-U 0.01-16 C210 87-018-134-080 CAPACITOR,TC-U 0.01-16 C211 87-010-401-080 CAP, ELECT 1-50V C212 87-010-401-080 CAP, ELECT 1-50V

C213 87-018-132-080 CAP, CER 2200P-16V C214 87-018-132-080 CAP, CER 2200P-16V C217 87-010-400-080 CAP, ELECT 0.47-50V C218 87-010-400-080 CAP, ELECT 0.47-50V C220 87-010-405-080 CAP, ELECT 10-50V

C222 87-018-134-080 CAPACITOR,TC-U 0.01-16 C223 87-018-134-080 CAPACITOR,TC-U 0.01-16 C226 87-018-134-080 CAPACITOR,TC-U 0.01-16 C228 87-010-401-080 CAP, ELECT 1-50V C229 87-010-401-080 CAP, ELECT 1-50V

C230 87-018-134-080 CAPACITOR,TC-U 0.01-16 C233 87-010-546-080 CAP, ELECT 0.33-50V C234 87-010-546-080 CAP, ELECT 0.33-50V C235 87-010-544-080 CAP, ELECT 0.1-50V C236 87-010-544-080 CAP, ELECT 0.1-50V

C237 87-010-374-080 CAP, ELECT 47-10V C238 87-010-263-080 CAP, ELECT 100-10V C239 87-010-112-080 CAP, ELECT 100-16V C241 87-010-405-080 CAP, ELECT 10-50V C242 87-010-405-080 CAP, ELECT 10-50V

C243 87-010-405-080 CAP, ELECT 10-50V C244 87-010-405-080 CAP, ELECT 10-50V C245 87-010-405-080 CAP, ELECT 10-50V C246 87-010-405-080 CAP, ELECT 10-50V C247 87-010-404-080 CAP, ELECT 4.7-50V

C248 87-010-404-080 CAP, ELECT 4.7-50V C251 87-010-401-080 CAP, ELECT 1-50V C261 87-010-402-080 CAP, ELECT 2.2-50V C262 87-010-402-080 CAP, ELECT 2.2-50V C263 87-018-131-080 CAP, CER 1000P-50V

C264 87-018-131-080 CAP, CER 1000P-50V C265 87-010-383-080 CAP, ELECT 33-25V C266 87-010-383-080 CAP, ELECT 33-25V C267 87-010-380-080 CAP, ELECT 47-16V C268 87-010-380-080 CAP, ELECT 47-16V

C271 87-010-221-080 CAP, ELECT 470-10V C272 87-010-221-080 CAP, ELECT 470-10V C275 87-010-628-080 CAP,E 3.3-16 M 5L BP SRE C276 87-010-628-080 CAP,E 3.3-16 M 5L BP SRE C277 87-010-260-080 CAP, ELECT 47-25V

C278 87-010-384-080 CAP, ELECT 100-25V C280 87-010-401-080 CAP, ELECT 1-50V C281 87-010-401-080 CAP, ELECT 1-50V C301 87-018-131-080 CAP, CER 1000P-50V C302 87-018-131-080 CAP, CER 1000P-50V

C303 87-018-131-080 CAP, CER 1000P-50V C304 87-018-131-080 CAP, CER 1000P-50V C305 87-010-374-080 CAP, ELECT 47-10V C306 87-010-374-080 CAP, ELECT 47-10V C307 87-010-382-080 CAP, ELECT 22-25V

C308 87-010-405-080 CAP, ELECT 10-50V C309 87-010-545-080 CAP, ELECT 0.22-50V C310 87-010-545-080 CAP, ELECT 0.22-50V C311 87-010-248-080 CAP, ELECT 220-10V C312 87-010-374-080 CAP, ELECT 47-10V

C315 87-010-401-080 CAP, ELECT 1-50V C316 87-010-401-080 CAP, ELECT 1-50V C317 87-010-382-080 CAP, ELECT 22-25V C318 87-010-382-080 CAP, ELECT 22-25V C319 87-010-405-080 CAP, ELECT 10-50V

REF. NO PART NO. KANRI DESCRIPTION

C320 87-010-405-080 CAP, ELECT 10-50V C321 87-018-125-080 CAP, CER 330P-50V C322 87-018-125-080 CAP, CER 330P-50V C325 87-018-196-080 CAP, CER 1500P-16V C326 87-018-196-080 CAP, CER 1500P-16V

C327 87-010-404-080 CAP, ELECT 4.7-50V C328 87-018-131-080 CAP, CER 1000P-50V C329 87-018-132-080 CAP, CER 2200P-16V C331 87-010-374-080 CAP, ELECT 47-10V C333 87-018-209-080 CAP, CER 0.1-50V

C334 87-018-122-080 CAP 180P-50 B C337 87-A10-577-080 CAP,CER 0.022-50 Z YF C341 87-018-125-080 CAP, CER 330P-50V C342 87-018-125-080 CAP, CER 330P-50V C343 87-018-125-080 CAP, CER 330P-50V

C344 87-018-125-080 CAP, CER 330P-50V C348 87-018-134-080 CAPACITOR,TC-U 0.01-16 C361 87-010-112-080 CAP, ELECT 100-16V C362 87-018-134-080 CAPACITOR,TC-U 0.01-16 C501 87-010-453-010 CAP, ELECT 4700-25V

C502 87-010-221-080 CAP, ELECT 470-10V C503 87-010-401-080 CAP, ELECT 1-50V C506 87-010-404-080 CAP, ELECT 4.7-50V C507 87-010-401-080 CAP, ELECT 1-50V C508 87-010-221-080 CAP, ELECT 470-10V

C509 87-010-263-080 CAP, ELECT 100-10V C510 87-010-248-080 CAP, ELECT 220-10V C511 87-010-384-080 CAP, ELECT 100-25V C512 87-010-101-080 CAP, ELECT 220-16 C513 87-A10-577-080 CAP,CER 0.022-50 Z YF

C514 87-010-248-080 CAP, ELECT 220-10V C551 87-010-405-080 CAP, ELECT 10-50V C552 87-010-221-080 CAP, ELECT 470-10V C553 87-010-197-080 CAP, CHIP 0.01 DM CF1 87-A90-128-010 FLTR,AM IF CFAL-455

CF2 82-785-747-080 CF,MS2 GHY,R CF3 82-785-747-080 CF,MS2 GHY,R CN203 87-049-469-010 CONN,4P V CN204 87-049-469-010 CONN,4P V CN205 87-A60-109-010 CONN,2P V S2M-2W

CN205 87-A60-109-010 CONN,2P V S2M-2W CN301 87-A60-110-010 CONN,4P V S2M-4W CN302 87-A60-111-010 CONN,5P V S2M 5W CN303 87-099-408-010 CONN,8P EH V WHT CN501 87-049-919-010 CONN,3P EH V WHT

CN501 87-049-919-010 CONN,3P EH V WHT D3 87-A40-226-080 VARI-CAP,SVC251SPA J251 87-009-216-010 JACK, DIA 3.5 L2 87-A50-347-010 COIL,FM BPF EX L3 87-A50-348-010 COIL,BAR ANT LW/MW (COI)

L4 87-A50-345-010 COIL,FM RF EX L5 87-A50-343-010 COIL,FM OSC EX L7 87-A50-336-010 COIL,AM IFT (TOKO) L8 87-A50-335-010 COIL,FM IFT (TOKO) L9 87-A50-334-010 COIL,FM DET (TOKO)

L10 87-003-102-080 COIL, 10UH L16 87-A50-339-010 COIL,LW OSC (TOKO) L17 87-A50-337-010 COIL,AM OSC (TOKO) L330 88-CT6-620-010 REC OSC SFR301 87-024-239-010 SFR,2.2K V RH0632C

SW1 8Z-CD9-607-010 SW,SL 2-4-3 SK43D01G4 SW301 88-CT6-619-010 BACK SLIDE SW 6P2T SHORTIN TC5 87-011-221-080 CAP, TRIMMER 30P TC6 87-011-220-080 TRIMMER CAP 20P VTC PVC1 87-A91-168-010 TUN-CAP,20P-140P FA-22124 N000

CD C.B C401 87-010-403-080 CAP, ELECT 3.3-50V

C402 87-018-134-080 CAPACITOR,TC-U 0.01-16

NO.

C403 87-010-263-080 CAP, ELECT 100-10V C404 87-010-248-080 CAP, ELECT 220-10V C405 87-018-134-080 CAPACITOR,TC-U 0.01-16 C406 87-010-374-080 CAP, ELECT 47-10V C409 87-010-248-080 CAP, ELECT 220-10V

C410 87-010-263-080 CAP, ELECT 100-10V C412 87-010-544-080 CAP, ELECT 0.1-50V C414 87-010-405-080 CAP, ELECT 10-50V C416 87-010-545-080 CAP, ELECT 0.22-50V C417 87-018-125-080 CAP, CER 330P-50V

C425 87-018-129-080 CAP, CER 680P-50V C430 87-018-123-080 CAP, CER 220P-50V C431 87-010-400-080 CAP, ELECT 0.47-50V C432 87-010-374-080 CAP, ELECT 47-10V C433 87-010-401-080 CAP, ELECT 1-50V

C433 87-010-401-080 CAP, ELECT 1-50V C435 87-018-134-080 CAPACITOR,TC-U 0.01-16 C436 87-010-374-080 CAP, ELECT 47-10V C437 87-010-404-080 CAP, ELECT 4.7-50V C438 87-018-209-080 CAP, CER 0.1-50V

C442 87-018-059-080 CAP TC-S 22P-50CH C444 87-018-134-080 CAPACITOR,TC-U 0.01-16 C445 87-018-209-080 CAP, CER 0.1-50V C446 87-018-209-080 CAP, CER 0.1-50V C447 87-018-209-080 CAP, CER 0.1-50V

C448 87-018-111-080 CAP, CERA-SOL SS 27P C450 87-018-127-080 CAP, CER 470P-50V C451 87-018-123-080 CAP, CER 220P-50V C452 87-018-127-080 CAP, CER 470P-50V C453 87-018-119-080 CAP, CER 100P-50V

C454 87-018-120-080 CAP, CERA-SOL SS 120P C455 87-010-263-080 CAP, ELECT 100-10V C456 87-018-134-080 CAPACITOR,TC-U 0.01-16 C457 87-018-113-080 CAP, CER 33P-50V C458 87-018-113-080 CAP, CER 33P-50V

C459 87-010-263-080 CAP, ELECT 100-10V C460 87-018-209-080 CAP, CER 0.1-50V C461 87-018-209-080 CAP, CER 0.1-50V C462 87-010-248-080 CAP, ELECT 220-10V C464 87-018-209-080 CAP, CER 0.1-50V

C465 87-010-404-080 CAP, ELECT 4.7-50V C466 87-018-209-080 CAP, CER 0.1-50V C467 87-010-263-080 CAP, ELECT 100-10V C469 87-018-121-080 CAP, CER 150P-50V C470 87-010-544-080 CAP, ELECT 0.1-50V

C475 87-018-134-080 CAPACITOR,TC-U 0.01-16 C476 87-010-236-080 CAP,E 1000-10 SME C477 87-018-134-080 CAPACITOR,TC-U 0.01-16 C478 87-010-263-080 CAP, ELECT 100-10V C479 87-018-134-080 CAPACITOR,TC-U 0.01-16

C480 87-010-221-080 CAP, ELECT 470-10V C481 87-010-405-080 CAP, ELECT 10-50V C482 87-010-405-080 CAP, ELECT 10-50V C483 87-018-123-080 CAP, CER 220P-50V C484 87-018-123-080 CAP, CER 220P-50V

C489 87-018-209-080 CAP, CER 0.1-50V C490 87-018-209-080 CAP, CER 0.1-50V C493 87-018-209-080 CAP, CER 0.1-50V C495 87-018-119-080 CAP, CER 100P-50V C496 87-018-119-080 CAP, CER 100P-50V

C497 87-018-119-080 CAP, CER 100P-50V C498 87-018-119-080 CAP, CER 100P-50V C499 87-018-119-080 CAP, CER 100P-50V CN401 87-A60-424-010 CONN,16P V TOC-B L401 87-003-102-080 COIL, 10UH

L404 87-003-152-080 COIL, 100UH L405 87-003-152-080 COIL, 100UH L407 87-003-102-080 COIL, 10UH L412 87-003-102-080 COIL, 10UH SFR401 87-024-437-080 SFR100K,RH063EC

REF. NO PART NO. KANRI DESCRIPTION

NO.

REF. NO PART NO. KANRI DESCRIPTION

NO.

X401 81-592-641-010 VIB,CER 16.93MHZ

FRONT C.B

C501 87-010-405-080 CAP, ELECT 10-50V C601 89-654-185-080 CAP,TC 18P-50 J CH UP125 C602 89-654-235-080 CAP TC 27P-50J CH C603 89-654-275-080 CAP,TC 39P-50 J CH UP125 C604 89-654-215-080 CAP,TC 22P-50 J CH UP125

C605 89-654-275-080 CAP,TC 39P-50 J CH UP125 C606 87-018-134-080 CAPACITOR,TC-U 0.01-16 C608 87-018-209-080 CAP, CER 0.1-50V C609 87-018-209-080 CAP, CER 0.1-50V C610 87-010-263-080 CAP, ELECT 100-10V

C611 87-018-209-080 CAP, CER 0.1-50V C612 87-010-248-080 CAP, ELECT 220-10V C613 87-010-402-080 CAP, ELECT 2.2-50V C614 87-018-209-080 CAP, CER 0.1-50V C615 87-010-400-080 CAP, ELECT 0.47-50V

C616 87-010-401-080 CAP, ELECT 1-50V C617 87-018-131-080 CAP, CER 1000P-50V<545EZSC> C618 87-010-405-080 CAP, ELECT 10-50V<545EZSC> C622 87-010-405-080 CAP, ELECT 10-50V CN601 87-099-827-010 CONN,3P S2M-3W<545EZSC>

L601 87-003-171-010 COIL,15UH TROIDAL L612 87-003-102-080 COIL, 10UH LCD601 8Z-CD3-649-010 LCD,HLC7365 ZCD-3 LED601 8Z-CT6-632-010 LED,L-934LID LED602 8Z-CT6-632-010 LED,L-934LID

LED603 8Z-CT6-632-010 LED,L-934LID LED605 8Z-CT6-635-010 LED,L-934LGD LED606 8Z-CT6-635-010 LED,L-934LGD LED607 8Z-CT6-632-010 LED,L-934LID LED608 8Z-CT6-632-010 LED,L-934LID

REF. NO PART NO. KANRI DESCRIPTION

LED609 8Z-CT6-632-010 LED,L-934LID S601 87-A90-095-080 SW,TACT EVQ11G04M S602 87-A90-095-080 SW,TACT EVQ11G04M S603 87-A90-095-080 SW,TACT EVQ11G04M S604 87-A90-095-080 SW,TACT EVQ11G04M

S605 87-A90-095-080 SW,TACT EVQ11G04M S606 87-A90-095-080 SW,TACT EVQ11G04M S607 87-A90-095-080 SW,TACT EVQ11G04M S608 87-A90-095-080 SW,TACT EVQ11G04M S609 87-A90-095-080 SW,TACT EVQ11G04M

S610 87-A90-095-080 SW,TACT EVQ11G04M S611 87-A90-095-080 SW,TACT EVQ11G04M S612 87-A90-095-080 SW,TACT EVQ11G04M S613 87-A90-095-080 SW,TACT EVQ11G04M X601 87-030-273-010 VIB,XTAL 32.768K5PPM

X602 87-A70-070-080 VIB,CER 5.76MHZ CRHF

PT C.B

87-A90-160-080 FUSE CLAMP,FC 51F C701 87-A10-577-080 CAP,CER 0.022-50 Z YF C702 87-A10-577-080 CAP,CER 0.022-50 Z YF C703 87-A10-577-080 CAP,CER 0.022-50 Z YF C704 87-A10-577-080 CAP,CER 0.022-50 Z YF

CN702 87-049-919-010 CONN,3P EH V WHT

F701 87-035-139-010 FUSE, 2.5A T 250V

REMOTE C.B<545EZSC>

NO.

• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.

TRANSISTOR ILLUSTRATION

ECB

2SA933 2SC1740 DTA114TS DTC114TS

ECB

2SA952 2SA1318 2SC1923 2SC2001

ECB

2SA1296 2SC1815

BCE

2SB1370

DTC114YS DTC124XS

WIRING-1 (MAIN)

234567

11 12 13

MW/LW ANT

SCHEMATIC DIAGRAM-1 (MAIN 1/2)

AC IN DETECT

AZIMUTH ADJ

Q 508,509 TU +B SWITCH

CD 8V POWER SWITCH

Q 551,552

Q 361,362

MOTOR DRIVER

5V REG

REG

+5V REG

+8V

Q 501~503

POWER SWITCH

109

SCHEMATIC DIAGRAM-2 (FRONT)

-5K36

1211

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