Aiwa CA-DW540, CA-DW541 Schematic

CA-DW540

LH(ST)

SERVICE MANUAL

COMPACT DISC CARRY COMPONENT SYSTEM

This Service Manual is “Revision Publishing ” and replaces “Simple Manual (S/M Code No. 09-02C-456-4T3).

BASIC TAPE MECHANISM: ZZM-2 PR3NC1 BASIC CD MECHANISM: KSM-213CDM

S/M Code No. 09-02B-456-4R3

REVISION

DATA

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the instructions

below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE

EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER

BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF

MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS

ON THE OPTICAL

Caution: Invisible laser radiation when open

and interlocks defeated avoid exposure to

beam.

Advarsel:Usynling laserståling ved åbning,

når sikkerhedsafbrydere er ude af funktion.

Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla

saattaa altistaa käyt-täjän turvallisuusluokan 1 ylittävälle näkymättömälle

lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i denna

bruksanvising, kan användaren utsättas för osynling laserstrålning, som

överskrider gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardousradiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que ceux

spécifiés peut entraîner une dangereuse exposition aux radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion.

Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER product.

The CLASS 1 LASER PRODUCT label is located on the rear exterior.

CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1

LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT

Precaution to replace Optical block (KSS-213C)

Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode.

1) After the connection, remove solder shown in the right figure.

-2-

SPECIFICATIONS -1/1

Tuner section

Frequency range, antenna FM: 87.5 - 108.0 MHz

Rod antenna AM: 530/531 - 1,710/1,602 kHz (10/9 kHz step) Ferrite bar antenna.

Deck section

Track format 4 tracks, 2 channels Frequency range Normal tape: 50 - 12,000 Hz (EIAJ) Recording system AC bias Erasing system Magnet erase Heads Deck 1: Recording/playback head (1)

Erasure head (1) Deck 2: Playback head (1)

CD player section

Disc Compact disc Scanning method Non-contact optical scanner (semiconductor laser) Rotation speed Approx. 500 - 200 rpm/CLV Error correction Cross interleave, Reed, Solomon code Number of channels 2 channels D/A conversion 1 bit DAC

General

Power requirements DC 12 V using eight size D (R20) batteries

AC 110-120 V/ 220-240 V switchable

50/60Hz Dimensions (W x H x D) 274 x 246 x 260 mm Weight 3.4 kg (excluding batteries) Power output 5 W + 5 W (JEITA, 2.7 ohms DC)

3.5 W + 3.5 W (DIN 1% Rated Power)

Power consumption 27 W

Speaker

Type 120 mm cone type Dimensions (W x H x D) 185 x 234 x 240 mm Weight Approx. 1.3 kg x 2 Impedance 2.7 ohms Allowable max. input 7 W

• Specifications and external appearance are subject to change without notice.

-3-

ACCESSORIES PARTS LIST -1/1

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC O AS1001 SF-440-466-00L IB LH(ESP)FM DW540 a O AS1002 8Z-CK4-962-110 REM CONT RC-ZAT04 a ! O AS1003 SW-A18-0E1-79X AC CORD LH a ! O AS1004 87-A91-017-010 PLUG CONVERSION JT-0476 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-4-

ELECTRICAL PARTS LIST - 1/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC FRONT O C 0601 87-010-313-080 CHIP.CAP,S 18P/50V (J) CH TP= a FRONT O C 0602 87-010-315-080 CHIP.CAP,S 27P/50V (J) CH TP= a FRONT O C 0603 87-010-317-080 CHIP.CAP,S 39P/50V (J) CH a FRONT X C 0604 SC-CCJ-G80-60S CHIP CAP 6P/50V a FRONT O C 0605 87-010-314-080 CHIP CAP 22P/50V (J) CH TP=8 a FRONT X C 0606 SC-CFZ-EF1-05S CHIP CAP (1206) 1UF/25V (F) Z a FRONT X C 0607 SC-CFZ-E81-03S CHIP CAP 0.01U/25V (Z) F a FRONT O C 0608 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a FRONT O C 0609 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a FRONT O C 0610 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a

FRONT O C 0611 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a FRONT O C 0612 SC-ESM-CS4-71D ELEC CAP 470u/10V (M) SME TP= a FRONT O C 0613 SC-ESM-GS2-R2D ELEC CAP 2.2u/50V (M) SME TP= a FRONT O C 0614 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a FRONT O C 0615 SC-ESM-GSR-47D ELEC CAP 0.47U/50V (M) SME a FRONT O C 0616 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a FRONT X C 0617 SC-CBK-G81-22S CHIP CAP S 1200P/50V (K) B TP a FRONT O C 0618 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a FRONT O C 0830 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a FRONT X C 0831 SC-CFZ-E81-03S CHIP CAP 0.01U/25V (Z) F a

CA-DW540 LHSTC FRONT O C 0832 87-010-181-080 CHIP CAP 1800P/50V (K) B TP=8 a FRONT O C 0833 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a FRONT O C 0834 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a FRONT O C 0835 SC-ESM-GSR-10D ELEC CAP 0.1uF/50V (M) SME TP a FRONT O C 0836 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a FRONT O C 0837 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a FRONT O C 0838 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a FRONT O C 0839 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a FRONT O C 0840 SC-ESM-CS4-71D ELEC CAP 470u/10V (M) SME TP= a FRONT O C 0841 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a

FRONT O C 0842 87-012-140-080 CHIP.CAP,S 470P/50V (J) CH TP a FRONT O C 0844 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a FRONT O C 6003 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a FRONT O C 6004 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a FRONT O C 6008 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a FRONT O C 6009 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a FRONT O C 6011 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a FRONT O C 6012 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a FRONT O CN 0601 87-A60-109-010 CONNECTOR BASE 2P V (S2M-2W) a FRONT O CN 0602 SW-CAI-247-030 CONNECTOR ASS’Y 3P a

CA-DW540 LHSTC FRONT O CON0601 8Z-CT9-641-010 CONNECTOR ASS’Y 2P a FRONT S D 0601 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0602 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0611 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0612 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0615 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0616 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0623 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0625 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0626 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a

FRONT S D 0630 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0820 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0821 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S D 0822 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a FRONT S IC 0601 8B-CT5-625-010 IC LC867132V5T98 a FRONT O J 0251 8A-CT9-630-010 JACK W/SW MICST a FRONT O J 0801 8A-CT9-630-010 JACK W/SW MICST a FRONT O JW 0633 87-003-097-080 FIXED IND 1.0UH (K) TP=26mm a FRONT O L 0601 SL-A4K-0T4-70B FIXED IND 47 uH (K) T26 a FRONT O L 0602 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a

CA-DW540 LHSTC FRONT O L 0604 87-003-152-080 FIXED IND 100UH a FRONT O L 0801 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a FRONT O LCD0601 SV-LOR-YP0-46Y LCD a FRONT S Q 0601 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a FRONT S Q 0602 SB-R2S-A93-3AS TR 2SA933-R a FRONT S Q 0603 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a FRONT S Q 0605 87-026-464-080 D TRANSISTOR KRC111M AT a FRONT S Q 0612 87-026-464-080 D TRANSISTOR KRC111M AT a FRONT S Q 0616 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a FRONT S Q 0820 87-026-610-080 TRANSISTOR KTC3198GR AT a

FRONT S Q 0821 89-322-405-080 TR 2SC2240GR TP a FRONT S Q 0822 87-026-610-080 TRANSISTOR KTC3198GR AT a FRONT S Q 0823 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a FRONT S Q 0824 SB-R2S-C17-40S TR 2SC1740-R a FRONT X R 0279 88-118-181-080 CHIP RES 1/10W (J) 180ohm TP= a FRONT X R 0280 88-118-181-080 CHIP RES 1/10W (J) 180ohm TP= a FRONT X R 0601 88-118-821-080 CHIP RES 1/10W (J) 820ohm TP= a FRONT O R 0602 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a FRONT X R 0603 88-118-474-080 CHIP RES,S 1/10W (J) 470Kohm a FRONT X R 0604 SR-ATJ-603-34X CARBON RES 1/6W(J) 330kohm TP a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-5-

ELECTRICAL PARTS LIST - 2/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC FRONT O R 0605 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a FRONT O R 0606 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a FRONT O R 0607 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a FRONT X R 0611 SR-ATJ-602-72X CARBON RES 1/6W (J) 2.7Kohm T a FRONT O R 0612 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0613 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0614 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0615 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0616 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0617 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a

FRONT O R 0618 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a FRONT O R 0620 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a FRONT X R 0621 SR-ATJ-602-72X CARBON RES 1/6W (J) 2.7Kohm T a FRONT O R 0622 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT O R 0627 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0628 88-118-821-080 CHIP RES 1/10W (J) 820ohm TP= a FRONT O R 0629 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0630 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a FRONT X R 0631 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a FRONT O R 0632 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a

CA-DW540 LHSTC FRONT X R 0633 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a FRONT X R 0634 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a FRONT O R 0635 88-118-182-080 CHIP RES 1/10W (J) 1.8Kohm TP a FRONT X R 0637 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a FRONT O R 0638 88-118-182-080 CHIP RES 1/10W (J) 1.8Kohm TP a FRONT O R 0640 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0641 88-118-821-080 CHIP RES 1/10W (J) 820ohm TP= a FRONT O R 0642 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a FRONT X R 0643 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a FRONT O R 0651 88-118-224-080 CHIP RES 1/10W (J) 220K ohm a

FRONT O R 0652 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a FRONT X R 0653 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a FRONT X R 0658 SR-ATJ-601-03X CARBON RES 1/6W (J) 10Kohm TP a FRONT O R 0659 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT X R 0660 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a FRONT O R 0664 88-118-223-080 CHIP RES 1/10W (J) 22Kohm TP a FRONT O R 0670 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0672 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a FRONT O R 0673 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 0675 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a

CA-DW540 LHSTC FRONT O R 0676 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0677 88-128-102-080 CHIP RESISTOR 1K 1/8W 1206 a FRONT O R 0680 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT X R 0878 88-118-681-080 CHIP RES 1/10W (J) 680ohm TP a FRONT O R 0879 88-118-224-080 CHIP RES 1/10W (J) 220K ohm a FRONT X R 0880 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a FRONT X R 0881 88-118-474-080 CHIP RES,S 1/10W (J) 470Kohm a FRONT O R 0882 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a FRONT X R 0883 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a FRONT X R 0884 88-118-333-080 CHIP RES 1/10W (J) 33Kohm TP= a

FRONT O R 0885 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a FRONT X R 0886 88-118-474-080 CHIP RES,S 1/10W (J) 470Kohm a FRONT X R 0887 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a FRONT O R 0888 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a FRONT O R 0889 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a FRONT O R 0890 88-121-221-080 CARBON RES 1/6w (J) 220ohm T= a FRONT X R 0891 88-118-334-080 CHIP RES 1/10W(J) 330Kohm TP= a FRONT O R 0892 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a FRONT O R 6002 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a FRONT O R 6003 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a

CA-DW540 LHSTC FRONT O R 6004 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 6011 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O R 6012 88-118-272-080 CHIP RES 1/10W (J) 2.7Kohm T a FRONT O S 0602 SS-TS1-210-39X TACT SW H=5.0mm 260g a FRONT O S 0603 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0604 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0605 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0606 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0607 SS-TS1-210-39X TACT SW H=5.0mm 260g a FRONT O S 0608 87-A91-704-080 TACT SWITCH H=5.0mm a

FRONT O S 0609 SS-TS1-210-39X TACT SW H=5.0mm 260g a FRONT O S 0610 SS-TS1-210-39X TACT SW H=5.0mm 260g a FRONT O S 0611 SS-TS1-210-39X TACT SW H=5.0mm 260g a FRONT O S 0612 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0613 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0614 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0615 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O S 0616 87-A91-704-080 TACT SWITCH H=5.0mm a FRONT O VR 0801 87-A90-768-010 ROTARY VOLUME 10KA V a FRONT O X 0601 87-030-273-010 CD X’TAL 32.768KHZ a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-6-

ELECTRICAL PARTS LIST - 3/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC FRONT O X 0602 87-A70-395-010 CER.RESONATOR 5.76MHZ a MAIN O C 0001 87-010-312-080 CHIP.CAP,S 15P/50V (J) CH TP= a MAIN O C 0002 87-010-316-080 CHIP.CAP,S 33P/50V (J) CH TP= a MAIN O C 0003 87-010-312-080 CHIP.CAP,S 15P/50V (J) CH TP= a MAIN O C 0005 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a MAIN O C 0006 87-010-313-080 CHIP.CAP,S 18P/50V (J) CH TP= a MAIN O C 0007 87-012-140-080 CHIP.CAP,S 470P/50V (J) CH TP a MAIN O C 0008 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0010 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0011 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a

MAIN O C 0012 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN X C 0013 SC-CCC-G80-50S CHIP CAP 5P/50V 0805 CH (C) a MAIN O C 0014 87-010-303-080 CHIP CAP 330P/50V (K) B a MAIN O C 0015 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0016 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0017 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a MAIN X C 0018 SC-CBK-EF4-73S CHIP CAP 0.047UF/25V (K) B 12 a MAIN O C 0019 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0020 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN X C 0021 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a

CA-DW540 LHSTC MAIN X C 0022 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN O C 0024 87-010-303-080 CHIP CAP 330P/50V (K) B a MAIN O C 0025 87-A12-162-080 CHIP CAP 0.22U/25V (K) B a MAIN O C 0027 87-010-805-080 CHIP.CAP,S 1UF/16V (Z) F TP=8 a MAIN O C 0028 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a MAIN O C 0029 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a MAIN X C 0030 SC-CBK-E82-73S CHIP CAP 0.027UF/25V (K) B TP a MAIN X C 0031 SC-CBK-E82-73S CHIP CAP 0.027UF/25V (K) B TP a MAIN O C 0033 87-015-610-080 CHIP CAP 0.47UF/25V (Z)F a MAIN O C 0034 87-015-610-080 CHIP CAP 0.47UF/25V (Z)F a

MAIN O C 0035 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0036 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0037 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0038 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0039 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0040 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0041 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0042 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0043 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN X C 0044 SC-CCJ-G81-20S CHIP CAP.S 12P/50V(J)CH a

CA-DW540 LHSTC MAIN O C 0045 87-010-312-080 CHIP.CAP,S 15P/50V (J) CH TP= a MAIN O C 0046 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0047 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0048 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0049 87-012-140-080 CHIP.CAP,S 470P/50V (J) CH TP a MAIN O C 0050 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0071 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0072 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0073 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0075 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a

MAIN O C 0076 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0080 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0088 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a MAIN O C 0092 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0093 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0099 87-018-131-080 AXIAL CAP 1000PF/50V(K) B TP= a MAIN O C 0215 87-A10-201-080 CHIP CAP 0.33/50V (Z) F a MAIN O C 0216 87-A10-201-080 CHIP CAP 0.33/50V (Z) F a MAIN O C 0231 87-015-632-080 CHIP CAP 0.015UF/50V (Z) F a MAIN O C 0232 87-015-632-080 CHIP CAP 0.015UF/50V (Z) F a

CA-DW540 LHSTC MAIN O C 0233 87-A10-201-080 CHIP CAP 0.33/50V (Z) F a MAIN O C 0234 87-A10-201-080 CHIP CAP 0.33/50V (Z) F a MAIN X C 0235 SC-CBK-EF1-04S CHIP CAP 0.1U/25V (K) B (1206 a MAIN X C 0236 SC-CBK-EF1-04S CHIP CAP 0.1U/25V (K) B (1206 a MAIN O C 0237 SC-ESM-DS4-70D ELEC CAP 47U/16V (M) SME TP=5 a MAIN O C 0238 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a MAIN O C 0239 87-010-805-080 CHIP.CAP,S 1UF/16V (Z) F TP=8 a MAIN O C 0240 87-010-805-080 CHIP.CAP,S 1UF/16V (Z) F TP=8 a MAIN O C 0241 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0242 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a

MAIN O C 0243 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0244 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0245 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0246 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0247 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0248 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0251 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a MAIN O C 0261 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0262 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0263 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-7-

ELECTRICAL PARTS LIST - 4/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN O C 0264 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0266 SC-ESM-GSR-22D ELEC.CAP 0.22UF/50V (M) SME TP a MAIN O C 0267 SC-ESM-GSR-22D ELEC.CAP 0.22UF/50V (M) SME TP a MAIN O C 0271 SC-ESM-DB1-02D EL CAP 1000UF/16V a MAIN O C 0272 SC-ESM-DB1-02D EL CAP 1000UF/16V a MAIN O C 0277 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0278 SC-ESM-DS1-01D ELEC CAP 100UF/16V (M) SME TP a MAIN O C 0279 SC-ESM-DS1-01D ELEC CAP 100UF/16V (M) SME TP a MAIN O C 0280 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a MAIN O C 0282 SC-ESM-ES3-30D ELEC CAP 33UF/25V (M) SME TP= a

MAIN O C 0291 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0293 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0301 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0302 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0303 87-010-177-080 CHIP CAP 820P/50V TP=8mm a MAIN O C 0304 87-010-177-080 CHIP CAP 820P/50V TP=8mm a MAIN O C 0305 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0306 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0307 SC-ESM-ES2-20D ELEC.CAP 22 UF/25V (M) SME TP a MAIN O C 0308 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a

CA-DW540 LHSTC MAIN O C 0309 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0310 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0311 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a MAIN O C 0312 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0313 87-016-369-080 CHIP CAP 0.033U/25V (K) B TP= a MAIN O C 0314 87-016-369-080 CHIP CAP 0.033U/25V (K) B TP= a MAIN O C 0315 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0316 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0317 SC-ESM-ES2-20D ELEC.CAP 22 UF/25V (M) SME TP a MAIN O C 0318 SC-ESM-ES2-20D ELEC.CAP 22 UF/25V (M) SME TP a

MAIN O C 0319 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a MAIN O C 0320 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a MAIN O C 0321 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0322 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0323 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0324 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0325 87-010-180-080 CHIP CAP 1500P/50V (K) B TP=8 a MAIN O C 0326 87-010-180-080 CHIP CAP 1500P/50V (K) B TP=8 a MAIN O C 0327 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0328 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a

CA-DW540 LHSTC MAIN O C 0329 87-010-182-080 CHIP CAP 2200P/50V (K) B TP=8 a MAIN O C 0330 87-010-213-080 CHIP CAP S 0.015U/25V (K)B TP a MAIN O C 0331 SC-ESM-DS1-01D ELEC CAP 100UF/16V (M) SME TP a MAIN X C 0332 SC-MXJ-GS1-02W MYLAR CAP 1000P/50V (J) TP=5m a MAIN O C 0334 87-012-155-080 CHIP.CAP,S 180P/50V (J) CH TP a MAIN O C 0341 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0342 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0343 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0344 87-010-303-080 CHIP CAP 330P/50V (K) B a MAIN O C 0363 87-010-182-080 CHIP CAP 2200P/50V (K) B TP=8 a

MAIN O C 0364 87-010-182-080 CHIP CAP 2200P/50V (K) B TP=8 a MAIN O C 0401 SC-ESM-GS3-R3D ELEC CAP 3.3u/50V (M) SME TP= a MAIN O C 0402 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0403 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0404 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a MAIN O C 0405 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0406 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0407 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0408 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a MAIN O C 0409 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a

CA-DW540 LHSTC MAIN O C 0410 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN X C 0411 SC-CBK-E81-54S CHIP CAP 0.15UF/50V (K) B a MAIN O C 0412 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0413 87-016-369-080 CHIP CAP 0.033U/25V (K) B TP= a MAIN O C 0414 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a MAIN O C 0416 SC-ESM-GSR-22D ELEC.CAP 0.22UF/50V (M) SME TP a MAIN O C 0417 87-012-157-080 EHIP.CAP,S 330P/50V (J) CH TP a MAIN O C 0418 87-010-213-080 CHIP CAP S 0.015U/25V (K)B TP a MAIN X C 0419 SC-CBK-D83-34S CHIP CAP 0.33UF/16V (K) B a MAIN O C 0420 87-016-369-080 CHIP CAP 0.033U/25V (K) B TP= a

MAIN X C 0421 SC-CBK-E81-54S CHIP CAP 0.15UF/50V (K) B a MAIN X C 0422 SC-CBK-G82-72S CHIP CAP S 2700P/50V (K) B TP a MAIN O C 0423 87-010-992-080 CHIP CAP S 0.047UF/25V (K) B a MAIN X C 0424 SC-CBK-E81-83S CHIP CAP S 0.018uF/25V (K)B a MAIN O C 0425 87-010-176-080 CHIP CAP S 680P/50V (J) CH TP a MAIN X C 0426 SC-CBK-D83-34S CHIP CAP 0.33UF/16V (K) B a MAIN X C 0428 SC-CBK-E81-23S CHIP CAP S 0.012U/25V (K) B T a MAIN O C 0429 87-010-186-080 CHIP CAP S 4700P/50V (K) B TP a MAIN O C 0430 87-012-156-080 CHIP CAP,S 220P/50V (J) CH TA a MAIN O C 0431 SC-ESM-GSR-22D ELEC.CAP 0.22UF/50V (M) SME TP a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-8-

ELECTRICAL PARTS LIST - 5/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN O C 0432 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0433 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0434 87-010-184-080 CHIP CAP S 3300PF/50V (K) TP= a MAIN O C 0435 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0436 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0437 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0438 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a MAIN O C 0439 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 0440 87-010-145-080 CHIP CAP S 1P/50V (C) CH a MAIN O C 0441 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a

MAIN X C 0442 SC-CCJ-G81-20S CHIP CAP.S 12P/50V(J)CH a MAIN O C 0445 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0446 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0447 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0448 87-010-315-080 CHIP.CAP,S 27P/50V (J) CH TP= a MAIN O C 0451 87-012-156-080 CHIP CAP,S 220P/50V (J) CH TA a MAIN O C 0455 SC-ESM-GS1-01D ELEC.CAP 100UF/50V (M) SME TP a MAIN O C 0457 87-010-312-080 CHIP.CAP,S 15P/50V (J) CH TP= a MAIN O C 0458 87-010-312-080 CHIP.CAP,S 15P/50V (J) CH TP= a MAIN O C 0459 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a

CA-DW540 LHSTC MAIN O C 0460 87-015-819-080 CHIP.CAP 0.01U/50V (K) B TP=8 a MAIN O C 0461 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0462 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a MAIN O C 0463 87-018-134-080 AXIAL CAP 0.01U/50V (K) a MAIN O C 0465 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0466 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0467 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0469 87-012-154-080 CHIP.CAP,S 150P/50V (J) CH TP a MAIN O C 0471 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0472 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a

MAIN O C 0473 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0474 87-015-785-080 CHIP.CAP 0.1UF/25V(Z) F TP=8m a MAIN O C 0475 87-015-819-080 CHIP.CAP 0.01U/50V (K) B TP=8 a MAIN O C 0476 SC-ESM-CS1-02D ELEC CAP 1000uF/10V(M) S CUT a MAIN O C 0477 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0478 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0479 87-018-134-080 AXIAL CAP 0.01U/50V (K) a MAIN O C 0480 SC-ESM-CS4-71D ELEC CAP 470u/10V (M) SME TP= a MAIN O C 0481 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a MAIN O C 0482 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a

CA-DW540 LHSTC MAIN O C 0483 87-012-156-080 CHIP CAP,S 220P/50V (J) CH TA a MAIN O C 0484 87-012-156-080 CHIP CAP,S 220P/50V (J) CH TA a MAIN O C 0489 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0490 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 0491 87-015-819-080 CHIP.CAP 0.01U/50V (K) B TP=8 a MAIN O C 0492 SC-ESM-CS4-71D ELEC CAP 470u/10V (M) SME TP= a MAIN O C 0493 87-010-197-080 CHIP CAP S 0.01U/25V (K) B TP a MAIN O C 0494 87-018-134-080 AXIAL CAP 0.01U/50V (K) a MAIN O C 0501 87-A12-742-080 EL CAP 3300UF/25V a MAIN X C 0502 SC-CBK-EF1-04S CHIP CAP 0.1U/25V (K) B (1206 a

MAIN O C 0506 SC-ESM-GS4-R7D ELEC CAP 4.7u/50V (M) SME TP= a MAIN O C 0507 SC-ESM-GS0-10D ELEC CAP 1UF/50V (M) SME TP=5 a MAIN O C 0508 SC-ESM-CS4-71D ELEC CAP 470u/10V (M) SME TP= a MAIN O C 0511 SC-ESM-CS4-70D ELEC CAP 47U/10V (M) SME TP=5 a MAIN O C 0512 SC-ESM-ES2-21D ELEC CAP 220U/25V (M) SME TP= a MAIN O C 0514 SC-ESM-CS2-21D ELEC CAP 220UF/10V (M) SME TP a MAIN X C 0515 SC-CFZ-E81-03S CHIP CAP 0.01U/25V (Z) F a MAIN X C 0521 SC-CFZ-E81-03S CHIP CAP 0.01U/25V (Z) F a MAIN O C 0522 SC-ESM-CS1-01D ELEC CAP 100UF/10V (M) SME TP a MAIN O C 0544 SC-ESM-GS1-00D ELEC CAP 10UF/50V (M) SME TP= a

CA-DW540 LHSTC MAIN O C 0761 SC-ESM-DS4-70D ELEC CAP 47U/16V (M) SME TP=5 a MAIN O C 0762 87-010-198-080 CHIP CAP S 0.022U/25V (K) B T a MAIN O C 0765 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 2001 87-018-131-080 AXIAL CAP 1000PF/50V(K) B TP= a MAIN O C 2002 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 2003 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 2004 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 2005 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 4001 87-010-196-080 CHIP.CAP,S 0.1U/25V (Z) F TP= a MAIN O C 4002 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a

MAIN O C 4003 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a MAIN O C 4004 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a MAIN O C 4005 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a MAIN O C 4006 87-010-322-080 CHIP.CAP,S 100P/50V (J) CH TP a MAIN O C 4007 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 4010 87-016-669-080 CHIP.CAP,S 0.1U/25V (K) B a MAIN O C 4011 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 4012 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O C 4013 87-010-178-080 CHIP CAP 1000P/50V (K) B TP=8 a MAIN O CF 0001 SF-F10-6C0-30H FLTR JT10.7MG80-A a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-9-

ELECTRICAL PARTS LIST - 6/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN O CF 0002 SF-F10-6C0-11J FILTER CER.10.7MA5A a MAIN O CN 0001 8Z-CT4-623-010 TERMINAL PIN ,1 a MAIN O CN 0004 8Z-CT4-623-010 TERMINAL PIN ,1 a MAIN O CN 0005 8Z-CT4-623-010 TERMINAL PIN ,1 a MAIN O CN 0006 8Z-CT4-623-010 TERMINAL PIN ,1 a MAIN O CN 0007 8Z-CT4-623-010 TERMINAL PIN ,1 a MAIN O CN 0301 88-CT6-604-010 CONNECTOR ASS’Y 4P a MAIN O CN 0302 88-CT6-605-010 CONNECTOR ASS’Y 5P a MAIN O CN 0401 87-A60-424-010 FFC CONNECTOR 16P 1.0mm a MAIN O CN 0501 87-049-919-010 DSANECTOR BASE 3P 2.5mm a

MAIN O CN 0751 88-CT6-608-010 CONNECTOR ASS’Y 8P a MAIN O CNA0402 SW-CAI-540-060 CONNECTOR ASSY 6P a MAIN O CON0201 87-A61-893-010 SPK TERMINAL 4P 94VO a MAIN S D 0001 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0002 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN O D 0003 87-A40-616-070 VARI-CAP SVC384 (S/T) a MAIN O D 0004 87-A40-916-040 C-VARI-CAP,HVC202A a MAIN O D 0005 87-A40-916-040 C-VARI-CAP,HVC202A a MAIN S D 0006 87-017-090-080 ZENER HZS5B3 a MAIN S D 0201 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a

CA-DW540 LHSTC MAIN S D 0401 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0402 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0403 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0491 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0494 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0503 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0504 87-A40-648-080 ZENER DIODE MTZJ8.2A a MAIN S D 0505 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0506 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0508 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a

MAIN S D 0511 SD-Z62-BSB-000 ZENER DZ 6.2BSB a MAIN S D 0523 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0532 SM-TZJ-75B-000 ZENER DIODE MTZJ7.5B a MAIN S D 0761 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0762 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN S D 0763 87-070-345-080 DIODE 1N4148M DO-34 AI TAPING a MAIN O FFC0001 SW-F16-F44-29S FFC WIRE 16P (1.0mmpich) a MAIN S IC 0001 87-A21-550-010 IC TA2149N a MAIN S IC 0002 87-A21-928-010 IC LC72131D-N a MAIN S IC 0202 87-A21-090-010 IC LA4600 a

CA-DW540 LHSTC MAIN S IC 0203 87-A21-443-040 CHIP IC M62495AFP a MAIN S IC 0301 87-020-828-010 IC BA3416BL a MAIN S IC 0302 87-001-440-010 IC BA15218N a MAIN S IC 0401 87-A20-446-010 CHIP IC LA9241ML a MAIN S IC 0402 87-A21-319-010 CHIP IC LC78622NE a MAIN S IC 0404 87-A21-891-010 CHIP IC MM1469XH a MAIN O JW 0021 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a MAIN O JW 0023 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a MAIN O JW 0257 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a MAIN O JW 0258 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a

MAIN O JW 0260 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a MAIN O JW 0264 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a MAIN O JW 0311 87-008-372-080 BEADS CORE (BLO1RN1-A63.T6) T a MAIN X L 0001 88-100-000-010 JUMPER WIRE ,0.6 10mm(397.8M/ a MAIN O L 0003 SL-B10-100-41G BAR-ANT 2B a MAIN O L 0004 87-A50-420-010 AM OSC a MAIN O L 0005 87-A50-566-010 COIL FM RF a MAIN O L 0006 87-A50-567-010 FM OSC a MAIN O L 0007 87-A91-308-010 AM IFT W/C.F a MAIN O L 0008 87-005-152-080 FIXED IND 10UH (K) TP=26mm a

CA-DW540 LHSTC MAIN O L 0090 87-003-152-080 FIXED IND 100UH a MAIN O L 0201 87-003-152-080 FIXED IND 100UH a MAIN O L 0330 88-CT6-620-010 REC OSC a MAIN O L 0401 87-005-152-080 FIXED IND 10UH (K) TP=26mm a MAIN X L 0402 88-100-000-010 JUMPER WIRE ,0.6 10mm(397.8M/ a MAIN O L 0404 87-003-152-080 FIXED IND 100UH a MAIN X L 0405 88-100-000-010 JUMPER WIRE ,0.6 10mm(397.8M/ a MAIN O PN 0301 87-A60-110-010 CONNECTOR BASE 4P a MAIN O PN 0302 87-A60-111-010 CONN BASE 5P V S2M-5W a MAIN O PN 0751 87-A60-625-010 CONNECTOR BASE 8P a

MAIN S Q 0002 SB-R2S-C17-40S TR 2SC1740-R a MAIN S Q 0003 89-111-624-080 CHIP TR 2SA1162Y a MAIN S Q 0004 87-A30-283-040 TR DTC114YKA a MAIN S Q 0071 87-026-211-080 CHIP TR DTA144EKA T146 a MAIN S Q 0243 SB-R2S-C20-01K TR 2SC2001-K a MAIN S Q 0244 SB-R2S-C20-01K TR 2SC2001-K a MAIN S Q 0306 SB-R2S-C20-01K TR 2SC2001-K a MAIN S Q 0308 SB-R2S-C17-40S TR 2SC1740-R a MAIN S Q 0311 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a MAIN S Q 0401 SB-R2S-A93-3AS TR 2SA933-R a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-10-

ELECTRICAL PARTS LIST - 7/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN S Q 0402 89-113-187-080 TRANSISTOR 2SA1318T AA a MAIN S Q 0403 87-A30-287-040 CHIP TRANSISTOR DTC114TKA T14 a MAIN S Q 0404 87-A30-287-040 CHIP TRANSISTOR DTC114TKA T14 a MAIN S Q 0407 87-A30-062-040 CHIP TR KRC104S a MAIN S Q 0408 87-A30-062-040 CHIP TR KRC104S a MAIN S Q 0491 87-A30-226-010 TR 2SB1655E a MAIN S Q 0492 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a MAIN S Q 0501 89-112-965-080 TRANSISTOR 2SA1296GR TPE2 a MAIN S Q 0502 SB-R2S-A93-3AS TR 2SA933-R a MAIN S Q 0503 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a

MAIN S Q 0504 87-A30-226-010 TR 2SB1655E a MAIN S Q 0505 SB-R2S-C17-40S TR 2SC1740-R a MAIN S Q 0510 SB-R2S-C20-01K TR 2SC2001-K a MAIN S Q 0521 SB-R2S-C18-15Y TR 2SC1815-Y a MAIN S Q 0761 SB-R2S-A93-3AS TR 2SA933-R a MAIN S Q 0762 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a MAIN S Q 0764 SK-RC1-08M-000 D TRANSISTOR KRC108M AT a MAIN S Q 0770 89-112-965-080 TRANSISTOR 2SA1296GR TPE2 a MAIN O R 0001 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0002 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a

CA-DW540 LHSTC MAIN O R 0003 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN O R 0004 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0006 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN X R 0007 88-118-100-080 CHIP RES 1/10W 10ohm (J) TP= a MAIN X R 0008 SR-C8J-004-70F CHIP RES 1/10 W (J) 47ohm TP= a MAIN O R 0009 88-118-331-080 CHIP RES,S 1/10W (J) 330ohm T a MAIN X R 0010 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0011 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN O R 0014 88-118-332-080 CHIP RES,S 1/10W (J) 3.3Kohm a MAIN O R 0015 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a

MAIN O R 0016 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0017 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN X R 0018 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN X R 0019 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN O R 0020 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN X R 0021 SR-C8J-002-71F CHIP RES 1/10W (J) 270ohmT8 a MAIN X R 0022 SR-C8J-005-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN O R 0023 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN X R 0024 88-118-681-080 CHIP RES 1/10W (J) 680ohm TP a MAIN X R 0025 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a

CA-DW540 LHSTC MAIN O R 0027 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0028 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0029 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0030 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0031 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0032 88-121-330-080 CARBON RES 1/6w (J) 33ohm TP= a MAIN X R 0033 88-118-100-080 CHIP RES 1/10W 10ohm (J) TP= a MAIN O R 0034 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN X R 0035 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN O R 0036 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a

MAIN O R 0037 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN O R 0039 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN X R 0072 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0075 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN O R 0076 88-118-224-080 CHIP RES 1/10W (J) 120Kohm Tp a MAIN O R 0215 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN O R 0216 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN O R 0221 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0222 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN X R 0223 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a

CA-DW540 LHSTC MAIN X R 0224 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a MAIN O R 0228 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0229 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN X R 0231 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN X R 0232 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN O R 0233 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0234 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN X R 0235 88-118-392-080 CHIP RES 1/10W(J) 3.9Kohm TP= a MAIN O R 0236 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0237 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a

MAIN O R 0241 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0242 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0243 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0244 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0245 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0246 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN X R 0251 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN X R 0252 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN X R 0253 SR-C8J-003-91F CHIP RES 1/10W(J) 390ohm TP=8 a MAIN X R 0254 SR-C8J-003-91F CHIP RES 1/10W(J) 390ohm TP=8 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-11-

ELECTRICAL PARTS LIST - 8/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN O R 0255 88-118-332-080 CHIP RES,S 1/10W (J) 3.3Kohm a MAIN O R 0271 88-118-223-080 CHIP RES 1/10W (J) 22Kohm TP a MAIN O R 0272 88-118-223-080 CHIP RES 1/10W (J) 22Kohm TP a MAIN O R 0291 88-118-123-080 CHIP RES 1/10W (J) 12K ohm TP a MAIN O R 0293 88-118-123-080 CHIP RES 1/10W (J) 12K ohm TP a MAIN X R 0301 88-118-560-080 CHIP RES 1/10W (J) 56ohm a MAIN X R 0302 88-118-560-080 CHIP RES 1/10W (J) 56ohm a MAIN X R 0303 88-128-392-080 CHIP RES 1/8W 3.9K TP=8mm a MAIN X R 0304 88-118-392-080 CHIP RES 1/10W(J) 3.9Kohm TP= a MAIN X R 0305 88-128-104-080 CHIP RESISTOR 1/8W 100K 1206 a

MAIN X R 0306 88-128-104-080 CHIP RESISTOR 1/8W 100K 1206 a MAIN X R 0307 SR-C8J-005-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN X R 0308 SR-C8J-005-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN X R 0309 88-128-471-080 CHIP RESISTOR 1/8W 470ohm TP= a MAIN O R 0310 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN O R 0311 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN X R 0312 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN O R 0313 88-118-182-080 CHIP RES 1/10W (J) 1.8Kohm TP a MAIN O R 0314 88-118-182-080 CHIP RES 1/10W (J) 1.8Kohm TP a MAIN O R 0319 88-118-224-080 CHIP RES 1/10W (J) 220K ohm a

CA-DW540 LHSTC MAIN O R 0320 88-118-224-080 CHIP RES 1/10W (J) 220K ohm a MAIN O R 0321 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0322 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN X R 0323 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a MAIN X R 0324 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a MAIN O R 0325 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN O R 0326 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN O R 0327 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN O R 0328 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN X R 0329 SR-ATJ-603-32X CARBON RES 1/6W (J) 3.3Kohm T a

MAIN X R 0330 88-118-822-080 CHIP RES 1/10W (J) 8.2Kohm TP a MAIN X R 0331 88-130-101-080 CARBON RES 1/4W (J) 100ohm TP a MAIN X R 0332 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN O R 0333 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a MAIN X R 0334 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN O R 0336 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a MAIN O R 0338 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0347 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0348 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0351 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a

CA-DW540 LHSTC MAIN O R 0352 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0355 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0356 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0361 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN O R 0362 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN X R 0401 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN X R 0402 88-118-100-080 CHIP RES 1/10W 10ohm (J) TP= a MAIN O R 0403 88-118-123-080 CHIP RES 1/10W (J) 12K ohm TP a MAIN O R 0405 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN O R 0406 88-118-332-080 CHIP RES,S 1/10W (J) 3.3Kohm a

MAIN X R 0407 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN O R 0408 88-118-683-080 CHIP RES 1/10W(J) 68Kohm TP=8 a MAIN X R 0409 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN O R 0410 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a MAIN X R 0411 88-118-561-080 CHIP RES 1/10W (J) 560ohm TP= a MAIN X R 0412 88-118-823-080 CHIP RES,S 1/10W (J) 82Kohm T a MAIN X R 0413 SR-C8J-003-93F CHIPRES 1/10W (J) 39Kohm TP=8 a MAIN O R 0414 88-118-332-080 CHIP RES,S 1/10W (J) 3.3Kohm a MAIN O R 0415 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a MAIN O R 0417 88-118-123-080 CHIP RES 1/10W (J) 12K ohm TP a

CA-DW540 LHSTC MAIN O R 0418 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN X R 0419 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN X R 0420 88-118-333-080 CHIP RES 1/10W (J) 33Kohm TP= a MAIN X R 0421 88-118-184-080 CHIP.RES,S 1/10W (J)180Kohm T a MAIN O R 0423 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN X R 0424 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a MAIN X R 0425 88-118-563-080 CHIP RES 1/10W (J) 56Kohm TP= a MAIN O R 0426 88-118-123-080 CHIP RES 1/10W (J) 12K ohm TP a MAIN O R 0427 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN X R 0428 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a

MAIN X R 0429 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN X R 0430 SR-C8J-006-82F CHIP RES 1/10W (J) 6.8Kohm T a MAIN X R 0431 88-118-274-080 CHIP RES,S 1/10W (J) 270Kohm a MAIN X R 0432 88-118-274-080 CHIP RES,S 1/10W (J) 270Kohm a MAIN O R 0433 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN O R 0434 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0435 88-118-223-080 CHIP RES 1/10W (J) 22Kohm TP a MAIN O R 0436 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN O R 0437 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN X R 0438 SR-C8J-003-91F CHIP RES 1/10W(J) 390ohm TP=8 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-12-

ELECTRICAL PARTS LIST - 9/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN O R 0439 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN O R 0440 88-118-331-080 CHIP RES,S 1/10W (J) 330ohm T a MAIN X R 0441 88-118-681-080 CHIP RES 1/10W (J) 680ohm TP a MAIN O R 0442 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a MAIN X R 0443 88-118-122-080 CHIP RES 1/10W (J) 1.2Kohm TP a MAIN X R 0444 88-118-333-080 CHIP RES 1/10W (J) 33Kohm TP= a MAIN O R 0445 88-118-153-080 CHIP RES 1/10W (J) 15Kohm TP a MAIN X R 0446 88-118-183-080 CHIP RES 1/10W (J)18Kohm TP= a MAIN O R 0447 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN X R 0449 88-128-000-080 CHIP JUMPER 1206 TP=8mm a

MAIN X R 0451 SR-CFJ-805-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN O R 0453 88-118-332-080 CHIP RES,S 1/10W (J) 3.3Kohm a MAIN X R 0455 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN O R 0456 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0457 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN X R 0465 SR-C8J-006-80F CHIP RES 1/10W (J) 68ohm TP=8 a MAIN X R 0466 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN X R 0467 88-118-333-080 CHIP RES 1/10W (J) 33Kohm TP= a MAIN O R 0469 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0470 88-140-229-080 CARBON RES 1/2W (J) 2.2ohm TP a

CA-DW540 LHSTC MAIN X R 0471 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0472 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0473 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0475 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN X R 0476 88-118-229-080 CHIP RES 2.2ohm (J) 1/10W TP= a MAIN O R 0478 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN X R 0479 SR-CFJ-801-03F CHIP RESISTOR 10K 1/8W 1206 a MAIN O R 0480 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0481 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a MAIN O R 0482 88-118-273-080 CHIP RES,S 1/10W (J) 27Kohm T a

MAIN X R 0483 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN X R 0484 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN O R 0485 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN X R 0486 SR-CFJ-801-03F CHIP RESISTOR 10K 1/8W 1206 a MAIN O R 0487 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN O R 0488 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN X R 0489 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN O R 0490 88-121-102-080 CARBON RES 1/6W (J) 1Kohm TP= a MAIN O R 0491 88-118-473-080 CHIP RES 1/10W (J) 47Kohm TP a MAIN O R 0492 88-118-331-080 CHIP RES,S 1/10W (J) 330ohm T a

CA-DW540 LHSTC MAIN X R 0493 88-118-000-080 CHIP JUMPER S 0805 TP=8mm a MAIN X R 0495 88-118-821-080 CHIP RES 1/10W (J) 820ohm TP= a MAIN X R 0496 88-118-821-080 CHIP RES 1/10W (J) 820ohm TP= a MAIN X R 0497 SR-CFJ-805-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN X R 0498 SR-CFJ-805-62F CHIP RES 1/10W(J) 5.6Kohm TP= a MAIN O R 0499 88-118-683-080 CHIP RES 1/10W(J) 68Kohm TP=8 a MAIN X R 0503 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a MAIN X R 0504 88-118-474-080 CHIP RES,S 1/10W (J) 470Kohm a MAIN O R 0505 88-118-471-080 CHIP RES 1/10W (J) 470ohm TP= a MAIN O R 0506 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a

MAIN X R 0507 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN X R 0509 88-128-471-080 CHIP RESISTOR 1/8W 470ohm TP= a MAIN O R 0511 88-121-330-080 CARBON RES 1/6w (J) 33ohm TP= a MAIN O R 0512 88-121-330-080 CARBON RES 1/6w (J) 33ohm TP= a MAIN X R 0513 88-130-101-080 CARBON RES 1/4W (J) 100ohm TP a MAIN O R 0514 88-121-330-080 CARBON RES 1/6w (J) 33ohm TP= a MAIN O R 0516 88-118-223-080 CHIP RES 1/10W (J) 22Kohm TP a MAIN X R 0521 88-118-152-080 CHIP RES 1/10W (J) 1.5Kohm T a MAIN O R 0522 88-118-472-080 CHIP RES 1/10W (J) 4.7Kohm TP a MAIN X R 0523 88-118-101-080 CHIP RES 1/10W (J) 100ohm TP= a

CA-DW540 LHSTC MAIN O R 0524 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN X R 0527 88-118-822-080 CHIP RES 1/10W (J) 8.2Kohm TP a MAIN O R 0528 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 0530 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN O R 0531 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN O R 0532 88-118-104-080 CHIP RES 1/10W (J) 100Kohm TP a MAIN ! X R 0761 SR-PTJ-202-R2T FUSE RES 1/2W (J) 2.2ohm a MAIN O R 0762 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN O R 0763 88-118-683-080 CHIP RES 1/10W(J) 68Kohm TP=8 a MAIN O R 0764 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a

MAIN X R 0765 88-118-564-080 CHIP RES 1/10W (J) 560Kohm TP a MAIN X R 0766 88-118-222-080 CHIP RES 1/10W (J) 2.2Kohm TP a MAIN X R 0770 88-118-474-080 CHIP RES,S 1/10W (J) 470Kohm a MAIN O R 0771 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN O R 0772 88-118-103-080 CHIP RES 1/10W (J) 10Kohm TP= a MAIN O R 2003 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 2004 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN O R 2005 88-118-102-080 CHIP RES 1/10W (J) 1Kohm TP=8 a MAIN X R 4001 SR-ATJ-601-01X CARBON RES 1/6W (J) 100ohm TP a MAIN X R 4002 SR-ATJ-601-01X CARBON RES 1/6W (J) 100ohm TP a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-13-

ELECTRICAL PARTS LIST - 10/10

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC MAIN X R 4003 SR-ATJ-602-72X CARBON RES 1/6W (J) 2.7Kohm T a MAIN X R 4004 SR-ATJ-601-01X CARBON RES 1/6W (J) 100ohm TP a MAIN X R 4005 SR-ATJ-601-01X CARBON RES 1/6W (J) 100ohm TP a MAIN X R 4006 SR-ATJ-601-01X CARBON RES 1/6W (J) 100ohm TP a MAIN X R 6001 SR-ATJ-603-34X CARBON RES 1/6W(J) 330kohm TP a MAIN O SFR0430 87-024-437-080 POTENTIAL METER 100KHZ a MAIN O SPR0761 87-024-239-010 POTENTIALMETER 22K a MAIN O SW 0301 88-CT6-619-010 BACK SLIDE SW 6P2T SHORTING a MAIN O TC 0001 SC-W00-0A0-20X CER TRIMMER (PINK) 20P 6.15x5 a MAIN O X 0001 87-A70-061-010 X’TAL 4.5MHZ a

MAIN O X 0401 87-A70-394-010 CER RESONATOR 16.93MHZ (CSA16 a MOTOR O M 0002 9X-262-576-910 MOTOR GEAR ASSY a MOTOR O PIN0001 91-564-722-110 CONN PIN 6P a MOTOR X SW 0001 91-572-085-120 SW,LEAF a POWER O C 0901 87-A10-577-080 CER.CAP 0.022UF/50V (Z) F a POWER O C 0902 87-A10-577-080 CER.CAP 0.022UF/50V (Z) F a POWER O C 0903 87-A10-577-080 CER.CAP 0.022UF/50V (Z) F a POWER O C 0904 87-A10-577-080 CER.CAP 0.022UF/50V (Z) F a POWER O CNA0501 8Z-CT9-640-010 CONN’S ASS’Y 3P UL1007 #22 17 a POWER S D 0901 87-A40-465-090 DIODE FR202 a

CA-DW540 LHSTC POWER S D 0902 87-A40-465-090 DIODE FR202 a POWER S D 0903 87-A40-465-090 DIODE FR202 a POWER S D 0904 87-A40-465-090 DIODE FR202 a POWER S D 0905 87-A40-465-090 DIODE FR202 a POWER ! O J 0901 87-A61-455-010 AC JACK W/SW a POWER ! S JW 0902 87-A90-473-080 PROTECTOR 3.5A 491 60V (TP=52 a POWER ! O PT 0901 8B-CT5-622-010 TRANSFORMER 115/230V DC=12.5V a POWER ! O SW 0901 87-A91-370-010 POWER VOLTAGE SW a SENSOR S IC 0602 87-A21-831-010 IC SPS-442-1-F1 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

• Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

88

A

Resistor Code

Chip resistor

Wattage Type Tolerance 1/16W 1005 5% CJ

1/16W 1/10W

1/8W

1608 2125

3216

5% 5%

5%

Symbol

Figure

Value of resistor

CJ CJ

CJ

-14-

Form

L

W

Dimensions (mm)

LW t

1.0 0.5 0.35 104

t

1.6 0.8 0.45 2 1.25 0.45

1.6

0.55

3.2

Resistor Code

108 118

128

: A : A

TRANSISTOR ILLUSTRATION -1/1

ECB

2SA1296 2SA1318 2SC1815 2SC2001

2SA933 2SC1740 KRC108M

KRC111M 2SC2240 KTC3198

ECB

BCE

2SB1655

C

B

E

2SA1162 DTA144EKA DTC114TKA DTC114YKA KRC104S

-15-

BLOCK DIAGRAM - 1/1

MAIN C.B

FRONT C.B

MOTOR C.B

287071727879180

SPS-442-1-F1

REMOTE SENSOR

SENSOR C.B

LC867132V-5T98

FM ROD ANT.

10 13

27

26

LC78622NE

PIN1

CNA402 CN401

21 23 19 20 18 17 28 22 27 26 24 25 16 15

IN-A

BIAS

OP-OUT

IN-A

IN-B

SUB-GND

IN-B

8131 29111214 7 10

VCC

SUB-GND

IN-B

OP-IN+

IN-A

IN-B

4365

OP IN-

BIAS OSC

M62495AFP

MIC

POWER

C.B

CNA501

JW902

3.5A 60V 491

AC VOLTAGE

AC110-120V/

220-240V 50/60Hz

J901

-16-

WIRE HARNESS DIAGRAM - 1/1

SENSOR

C.B

FRONT C.B

MAIN C.B

POWER

C.B

240V

-17-

MOTOR C.B

SCHEMATIC DIAGRAM - 1/4 (MAIN -1/3, DECK/AMP/POWER SECTION)

1A 2A 3A 4A 5A 6A 7A

8A

9A 10A 11A 12A

TO MAIN C.B-2/3(CD SECTION) 1A-12A

JW258,260

BL01RN1

1B 2B 3B 4B 5B

10B

6B 7B

8B 9B

JW257 1K

TO MAIN C.B-3/3(TUNER SECTION) 1B-110B

JW258

JW260

BL01RN1

0.001

L090

100UH

3 6 8 7 5 4

TO FRONT C.B

9

21

192023

22

241011

TO FRONT C.B

12

13

14

151617

TO FRONT C.B

1

2

18

252627

28

2930313132

MAIN C.B-1/3 (DECK/AMP SECTION)

1/50

M62495AFP

4.7/50

1.2K

4.7K

1/16

0.22/50

10/50

100/16

POWER

1000/16

DECK2

DECK1

0.033

L330

BIAS FREQUENCY ADJ.

KRC108M

BL01RN1

JW311

KRC108M

1N4148M

4.7K

100/10

2SA933R

KRC108M

1/50

MTZJ7.5B

R523

100

1N4148M

4.7/50

D523

TAPE SPEED ADJ.

1K

10K

68K

1

1N4148M

1.2K

4.7K

47/16

220/10

470/10

2SA1296GR

1N4148M

2SC1740R

1/50

MTZJ8.2A

C282

33/25

0.22/50

1N4148M

2SA933R

4.7/50

KRC108M

4.7/50

10/50

220/10

100/16

220/25

3300/25

47/10

C6012 1000P

1000/16

DZ6.2BSB

POWER

C.B

C902

D902

C901

D901

JW902

3.5A 60V 491

AC VOLTAGE

J901

AC110-120V

/ 220-240V

50/60Hz

100/16

2SC1740R

2200P

-18-

SCHEMATIC DIAGRAM - 2/4 (MAIN -2/3, CD SECTION)

MAIN C.B-2/3 (CD SECTION)

3.3/50

KRC104S

DTC114TKA

KRC104S

1000P 1000P

1000P

0.22/50

1000P

100/10

82K

220/10

1N4148M

DTC114TKA

47/10

680P

100/10

1/50

220/10

47/10

10/50

4.7/50

15K

1N4148M

100/50

390

LC78622NE

16.93MHz

220/10

100/10

10/50

M1

M2

SW1

PIN1

FFC1

0.22/50

47/10

5.6K

15K

1/50

1N4148M

470/10

100/10

1N4148M

2SB1655E

KRC108M

4.7/50

1N4148M

11A 10A

12A

1A 6A

5A 2A

4A 3A

7A

8A 9A

TO MAIN C.B-1/3(DECK/AMP SECTION) 1A-12A

MOTOR

C.B

-19-

SCHEMATIC DIAGRAM - 3/4 (MAIN -3/3, TUNER SECTION)

MAIN C.B-3/3 (TUNER SECTION)

L003,TC001

AM TRACKING ADJ.

L004

AM VT ADJ.

AM OSC

FM TRACKING ADJ.

L005

L006

FM VT ADJ.

TP1

1N4148M

33P

FM RF

HVC202A

1000P

5P

FM OSC

HVC202A

330P

0.027

12P

JT

0.027

SIGNAL

L007

AM IF ADJ.

AM IFT W/C.F

10.7MA5A

-20-

DTA144EKA

Q002-Q004

DTC114YKA

JW021

BL01RN1

JW023

BL01RN1

4B

1B

3B

2B

5B

6B

7B TU-L A-GND

8B

10B

TU-R 9B

TO MAIN C.B-1/3 (DECK/AMP SECTION)

SCHEMATIC DIAGRAM - 4/4 (FRONT SECTION)

FRONT C.B

CD DOOR SWITCH

1

2

3

4 5

6

7 8

9

10 11

12

13 14

15 16

17

18

CON601

LCD,HLC7107ACT-9

DISPLAY

SENSOR

C.B

SPS-442-1-F1

REMOTE SENSOR

BT-H203D-31 RED

1N4148M

2.7K

1N4148M

LC867132V-5T98

1N4148M

1K

JW633

1UH

O-RWC/CE

BL01RN1

KRC108M

KRC 111M

0.0220.022

OUT GND

LED609

BT-H203D-31 RED

LED610

BT-H203D-31 RED

KRC111M

TO MAIN C.B-1/3 (DECK/AMP SECTION) 1-28

19 20

21

22 23

24

25 26

27

28

PB SIGNAL :

1K

0.022 0.022

1N4148M

KRC108M

MIC

BL01RN1

100K

2SC2240GR

KRC108M

1/50

1N4148M

VR801

KRC108M

6P

22P

L604

100UH

REPEAT/ FM MODE/ OSC/SLEEP

2930313233

TO MAIN C.B-1/3 (DECK/AMP SECTION) 29-33

DUB SPEED

-21-

WIRING - 1/2 (MAIN C.B / FRONT C.B / SENSOR C.B)

101112131415161718192021222324

1234567892526272829303132

CON201

SPEAKERS

R

L

TO MOTOR C.B

PIN1

TO POWER C.B

CNA501

MAIN C.B FRONT C.B

Q004

L006

C014

CN006

C007

R231

C233

C235

12 1

13 24

R232

C761

D763

R348

C320

R347

R328

C314

R306

SW301

C047

L004

D762

C341

2

C046

C013

C234

R771

C326

L008

IC001

C232

C316 R320

R334

1

C025

C050

C231

R222

IC203

R223

C315

C344

C019

C012

R319

C343

1

4

C018

R224

R221

R770

R330

C332

SW301

C080

R007

C327

6

CF001

C024

C015

R032

R245

C240

C239

R766

E

C

E

R761

L330

E

C

B

51

C303 C304

PN301

-22-

C030

R246

C334

R241

C301C302

Q770

R329

R313

R361

R362

R314

34

1

Q306

PN302

C071

C246

B E

R242

C020

R244

C

C031

C028

R331

C329

R338

R036

R035

ECB

Q002

C072

R016

R017

C029 R014

R039

R015

C244

C245

C248

C293

R293

ECB

R332

C328

C331

EB

C

C034

C027

Q764

C092

R243

C330

R336

R018

C043

C099

R333

Q003

C073

R025

L090

E

C

B

C033

C035

C247

C291

C243

Q308

R019

JW257

R291

R772

C044

22121

R024

IC002

C049

C042 C041

C036

C6012

X001

C040

D006

R023

11

C045

C039

JW311

C076

L003

C093

TP1

C037

R027

R028 R029

JW258

L201

R030

R020

R022

C038

R021

JW021

JW023

JW260

J251

PHONES

R280

Q602

R279

R607

R652

S603

B

C

E

S615

R643

R670

BCE

C616

R629

S602

LED610

S607

R664

C615

D611

R605

ECB

R606

D601

b

C

E

Q823

S616

R660

Q603

L604

R602

C613

R883

R658

R889

R888

C842

J801 MIC

S605

R628

R627

R640

D612

R642

S604

C844

Q820

R621

Q601

C840

R603

R630

R631

C614

D602

S614

C834

R879

R637

R638

R677

R620

R618

S612

S613

R641

D820

BCE

C831

C830

C838

S608

R878

C833

R632

S611

S609

R614

R6002

R622

C611

C612

R884

D821

D822

R880

R634

R675

L601

R892

Q821

R885

R887

R881

L801

S606

S610

R616

R615

X601

C604

C603

JW633

R890

ECB

E

C

B

CN601

R633

R635

R613

R617

80

1

C606

X602

R891

R882

VR801

MIC VOL

R496

R478

R488

115

216

C432

C471

15

IC404

C472

28

CNA402

16

C475

C476

C544

R524

CN501

2

3

1

CON201

R429 R428

Q408

C

C429 R421

R486

R479

CN401

SFR430

R530

R445

14

1

E B

R487

R485

R427

C477

BCE

D494

R470

C277

C4012

C433

R446

C491

C492

C501

C278

C2005

Q407

C

R532

R419

C474

R476 R475

C280

R489

C478

C2002

R430

C428

E B

C473

Q501

IC202

10

R432

C457

C401

32

C512

D508

R507

C2003

1

48

C404

IC401

17

R272

IC402

X401

R484

C484

C469

C482

C514

C402

R482

C251

64

33

C405

16

C507

L404

49

C459

R527

R252

L401

R401

C440 R436

R437 R439 C441 R440

R438

D402

C241

R512

C515

ECE

C522

D504

D505

C403

R442

R466

R467

R521

R509

R255

49

48

C447

C242

D523

64

R444

1

R511

C411

C465

D506

D401

R441

C489

R523

R528

Q521

R499

C437

R480

R522

C406

R434 R435 C448

C451

D532

C508

C407

C438

C439

C442

R443

C521

Q401

E

C

B

R433

R402

C446

R514

Q311

C364

R307

R308

R351

R352

R4002

C408

C435

C412

C413

D403

C455

C445

BCE

C363

C414

C4002

R4004

R4006

R4005

R4003

R4001

C410

D201

C409

C4010

R311 R310

R312

R356

Q761

R228

C436

C312

Q052

CN004

R309

CN001

D001

TC001

R215

BCE

R764

C321

R321

C317

R323

R325

C323

C311

Q071

C

BE

C075

R076

R034

CF002

R001

C017

C001

C003

C002

D002

L005

CN005

CB

E

C4004

C4006

C4005

C4003

C4001

C215

Q762

BCE

R765

C765

8

C305

R303

18

17

R355

C309

R229

D761

112

CN007

R008

24 13

R005

R033

C008

R004

C010

R006

D004

R031

C048

D003

R002

R003

C088

JW264

C262

C216

R216

R233

R237

C237

R234 R235

C261

C236

1

R763

R762

8

PN751

IC302

C322

R322

R324 R326

C318

R327

C325

C324

1/6 2/6 3/6 4/6 5/6 6/6

R301

C313

R305

IC301

R302

R304

C310

C308

L007

R009

C011

C016

D005

C005

C006

C238

R236

C762

1

C319

C307

C342

C306

E

C

B

E B

C4013

C416

R411

C423

R410

R415

R426 C426 R417

R418

R531

C425

R457

R420

C431

R451

C480

C479

Q402

Q492

B

C

R492

E

B

C

E

Q491

R6001

R516

Q510

C511

R504

E

C

E

Q502

R2003

R2004

R2005

1

Q403

R456

C

R406

C417

C418

C422

R414

R413

R447

R424

R469

C467

C466

R465

R491

D491

R513

BCE

R505 C506

R506

BCE

D503

C282

C267

C2001

C266

C264

C279

C271

SFR761

C419

C421

C463

C493

C462

C481

R490

C502

C263

R412 C424

16

17

R425

C434

C490

C2004

33

R481

Q503

R503

R497

R405

R423

R431

32

C461

C460

C494

R483

C483

D511

BCE

Q504

BCE

R271

R254

R253

R453

R408 R409

C420

R403

C430

R455

C458

Q505

R251

B

C

E

Q243

Q244

ECB

C272

R498

R495

Q404

C4011

C4007

REC PB

21

C601 C602

c609

R604

c6008

C839

Q824

ECB

C832

D615

C835

C608

65

C605

C6003

R601

C610

C836

R886

C837

C841

C6009

IC601

24

R6004

C6011

Q822

Q605

ECB

64

R6012

25

R612

R680

R659

R6011

R6003

R676

R673

R611

L602

Q616

B

D616

R651

C

E

C618

BCE

Q612

CN602

1

3

R653

LED609 LED608

LED609

HI-SPEED DUBBING

C607

41

40

C617

S616

VOLUME

S615

VOLUME

S604

SKIP/SEARCH/TUNING +

S603

STOP/MEMORY

S605

C6004

LCD601

24

1

D623

D626

D625

D630

SKIP/SEARCH/TUNING -

S602 REPEAT/FM MODE/ OSC/SLEEP

S607

DUB SPEED

RADIO/BAND

TAPE/POWER/STANDBY

SENSOR C.B

IC602

REMOTE SENSOR

LED608

OPE/BATT

CD DOOR SWITCH CN205

LED610,S608

T-BASS

S612

CD

S613

S614

123

S606

/

PLAY/PAUSE

S611

JAZZ

S610

POP

S609

ROCK

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

WIRING - 2/2 (POWER C.B / MOTOR C.B)

MOTOR C.B

M2

(SLED MOTOR)

123456789101112131415

A

B

M2

_

PIN1

TO MAIN C.B CNA402

+

SW1

POWER C.B

SW1

(INSIDE LIMIT SW)

M1

(SPINDLE MOTOR)

M1

_

C

D

E

+

J901

AC 110-120V/

220-240V

50/60Hz

AC VOLTAGE

F

G

H

I

J

K

JW902

L

M

N

O

P

Q

R

S

T

-23-

U

ELECTRICAL ADJUSTEMENT-1/1

FRONT C.B MAIN C.B

L007

IC001

C39

2 4

L006

L004

4

2

L330

TC001

6

< TUNER SECTION >

L003

BAR ANT

3

1

L005

3

5

9

SFR430

1. AM IF Adjustment

L007....................................................................................530 kHz

2. AM VT Adjustment Settings: • Test point: C39 + (TP1)

• Adjustment location: L004

Method: Set to AM 1710 kHz adjust L004 so that the test point

becomes 5.6 V ± 50 mV

3. AM Tracking Adjustment

L003.................................................................................... 600 kHz

TC001 ............................................................................... 1400 kHz

4. FM VT Adjustment Settings: • Test point: C39 + (TP1)

• Adjustment location: L006

Method: Set to FM 108 MHz adjust L006 so that the test point

becomes 5.6 V ± 50 mV

5. FM Tracking Adjustment

L005.....................................................................................98 MHz

PRACTICAL SERVICE FIGURE

< TUNER SECTION >

< FM SECTION >

Sensitivity: Less than 22 dB (87.5 MHz) (THD 3%) Less than 22 dB (98.0 MHz)

Less than 22 dB (108.0MHz) Signal to Noise Ratio: More than 55 dB (at 98.0 MHz) (Input 32 dB) Distortion: Less than 3.0% (at 98.0 MHz) (Input 32 dB) Intermediate frequency: 10.7 MHz ±0.3 MHz Stereo separation: More than 18 dB (at 1 kHz)

< AM SECTION >

Sensitivity: Less than 52 dB (at 600 kHz) (S/N 10 dB) Less than 50 dB (at 1000 kHz)

Less than 50 dB (at 1400 kHz) Distortion: Less than 3% (Input 88 dB) Intermediate frequency: 530 kHz ± 5 kHz

< CASSETTE SECTION >

< TAPE SECTION >

6. Bias frequency Adjustment

L330.........................................................................56 kHz ± 2 kHz

7. Tape speed Adjustment Settings: • Test tape: TTA-100

• Test point: PHONES JACK (J251)

• Adjustment location: SFR761

Method: Play back the test tape and adjust so that the output

frequency is 3000 Hz ±30 Hz.

Tape speed: 3000 Hz ± 60 Hz Wow & flutter: Less than 0.35% (JIS RMS) Take-up torque: 30-60 g-cm (DECK 1/2) FF torque: 55-140 g-cm (DECK 1/2) Rew torque: 55-140 g-cm (DECK 1/2) Back tension: 1-5 g-cm S/N ratio: More than 50 dB (DC) Distortion: Less than 3.0% (PB) Noise (PB): Less than 0.9 mV (DC)

Less than 15 mV (AC VOL max)

J251

7 8

RPH/PH

8

7

8. Azimuth Adjustment Settings: • Test tape: TTA-310

• Test point: PHONES JACK (J251)

• Adjustment location: Azimuth adjustment screw

Method: Play back the 8kHz signal of the test tape and adjust screw

so that the output becomes maximum.

SFR761

< CD SECTION >

9. Focus Bias Adjustment Settings: • Test CD: TCD-782 (A-BEX)

• Test point: IC401 PIN20, PIN58

• Adjustment location: SFR430

Method: Play back the #15 of the test CD and adjust SFR430 so that

the voltage between pin20 and pin 58 of IC401 becomes 0V ± 0.1 mV.

-24-

CD TEST MODE -1/1

1. Starting CD Test Mode

While pressing and holding down the CD Function button, insert the AC plug to outlet. When test mode starts, the display appears all.

2. Exiting CD Test Mode

Press the other function keys, or remove the AC plug from outlet.

3. Function of CD Test Mode

No Mode Function Key

1 Start Mode

2 Search Mode *2 STOP button

3 Play Mode PLAY button Normal

4 Sled mode PU moves to the innermost position. *3

* 1

When Focus Search operates continuously more than 10 minutes, the protection circuit is activated due to heat generation of the driver IC. In this case, turn off the power, wait for approximately 10 minutes so that heat is released, and then restart.

It does not operate, unless CD DOOR SW turn on.

* 2

Be careful not to damage the gear because the sled motor rotates while the FF or RWD button is being pressed even if the pickup is located in

* 3

the innermost track or the outermost track.

CD function button + AC IN

FF button

RWD button

Display

All lit

Normal

All lit

TEST MODE starts LCD all lit

Focus search continuous movement *1 Spindle motor continuous kick

Normal playback If TOC READ is unavailable, focus search is continued.

PU moves to the outermost position. *3

Movement Check

LCD check Microcomputer check

APC circuit check Laser current electricity measurement Focus search waveform check

Focus error waveform check

(DRF is ignored during search mode.)

Each servo circuit check

DRF

waveform check

RF waveform check (1.8 Vp-p Approx.)

Sled circuit check Mechanism movement check PU check

-25-

LCD DISPLAY (HLC7107ACT-9) -1/1

-26-

IC BLOCK DIAGRAM -1/2

IC, BA3416BL IC, M62495AFP

DECK R

DECK L

DECK R

DECK L

R OUT

L OUT

IC, LC72131D-N

TAPE SELECT

A-GND

10

AM

MUTE

SW/LW

MW/FM1

IF MUTE

MONO/BEAT

-27-

IC BLOCK DIAGRAM -2/2

IC, MM1469XH

-

SUB-GND

28 27 26 25 24 23 22

+

IN-A

IN-B

BIAS

VCC

21 20 19 18 17 16 15

VCC

IN-B

IN-A

+

OP-IN +

-

10k

13k

Level shift

T. S. D

Level shift

13k

10k

1 2 3 4 5 6 7

-

+

IN-A

10k

IN-B

REG-B

Vcc

10k

REG-O

MUTE

50k

Vcc

10k

13k

Level shift

DRIVER MUTE

Level shift

13k

10k

8 9 10 11 12 13 14

-

+

IN-B

GND

IN-A

SUB-GND

OP-OUT OP-IN -

IC, TA2149N

-28-

IC DESCRIPTION -1/3 (LA9241ML) -1/2

Pin No. Pin Name I/O Description

Pin to which external pickup photo diode is connected. RF signal is created by adding with the

1

FIN2

I

FIN1 pin signal. FE signal is created by subtracting from the FIN1 pin signal.

10 11

12

13 14 15 16

2

3

4 5 6 7

8

9

FIN1

E

F

TB

TE-

TE

TESI

SCI

TH TA

TD-

TD

JP TO FD

I

Pin to which external pickup photo diode is connected. Pin to which external pickup photo diode is connected. TE signal is created by subtracting from

I

the F pin signal.

I

Pin to which external pickup photo diode is connected.

I

DC component of the TE signal is input.

I

Pin to which external resistor setting the TE signal gain is connected between the TE pin.

O

TE signal output pin. TES “Track Error Sense” comparator input pin. TE signal is passed through a band-pass filter

I

then input.

I

Shock detection signal input pin.

I

Tracking gain time constant setting pin.

O

TA amplifier output pin. Pin to which external tracking phase compensation constants are connected between the TD and

I

VR pins.

I

Tracking phase compensation setting pin.

I

Tracking jump signal (kick pulse) amplitude setting pin.

O

Tracking control signal output pin.

O

Focusing control signal output pin.

17

18

19

20 21 22 23 24 25

26

27 28 29

30, 31

FD-

FA

FA-

FE

FE-

AGND

SP SPI

SPG

SP-

SPD

SLEQ

SLD

SL-, SL+

Pin to which external focusing phase compensation constants are connected between the FD and

I

FA pins. Pin to which external focusing phase compensation constants are connected between the FD–

I

and FA– pins. Pin to which external focusing phase compensation constants are connected between the FA and

I

FE pins.

O

FE signal output pin.

I

Pin to which external FE signal gain setting resistor is connected between the FE pin.

–

Analog signal GND.

O

Signal ended output of the CV+and CV- pin input signal.

I

Spndle amp input.

I

Pin to which external spindle gain setting resistor in 12 cm mode is connected. Pin to which external spindle phase compensation constants are connected together with SPD

I

pin.

O

Spindle control signal output pin.

I

Pin to which external sled phase compensation constants are connected.

O

Sled control signal output pin.

I

Sled advance signal input pin from microprocessor.

32, 33

34 35

JP-, JP+

TGL

TOFF

I

Tracking jump signal input pin from DSP.

I

Tracking gain control signal input from DSP. Low gain when TGL = H.

I

Tracking off control signal input pin from DSP. Off when TOFF = H.

-29-

IC DESCRIPTION -1/3 (LA9241ML) -2/2

Pin No. Pin Name I/O Description

36

TES

O

Pin from which TES signal is output to DSP.

37

38

39, 40

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

HFL

SLOF

CV–, CV+

RFSM

RFS-

SLC

SLI

DGND

FSC

TBC

NC

DEF

CLK

CL

DAT

CE

DRF

FSS

VCC2

“High Frequency Level” is used to judge whether the main beam position is on top of bit or on

O

top of mirror.

I

Sled servo off control input pin.

I

CLV error signal input pin from DSP.

O

RF output pin.

I

RF gain setting and EFM signal 3T compensation constant setting pin together with RFSM pin.

O

“Slice Level Control” is the output pin which controls the RF signal data slice level by DSP.

I

Input pin which control the data slice level by the DSP.

–

Digital system GND.

O

Output pin to which external focus search smoothing capacitor is connected.

I

“Tracking Balance Control” EF balance variable range setting pin.

–

No connection.

O

Disc defect detector output pin.

I

Reference clock input pin. 4.23 MHz of the DSP is input.

I

Microprocessor command clock input pin.

I

Microprocessor command data input pin.

I

Microprocessor command chip enable input pin.

O

“Detect RF” RFlevel detector output.

I

“Focus Search Select” focus search mode (± search/+ search) select pin.

–

Servo system and digital system Vcc pin. 57 58 59 60 61 62 63 64

REFI

VR LF2 PH1

BH1

LDD

LDS

VCC1

–

Pin to which external bypass capacitor for reference voltage is connected.

O

Reference voltage output pin.

I

Disc defect detector time constant setting pin.

I

Pin to which external capacitor for RF signal peak holding is connected.

I

Pin to which external capacitor for RF signal bottom holding is connected.

O

APC circuit output pin.

I

APC circuit input pin.

–

RF system Vcc pin.

-30-

IC DESCRIPTION -2/3 (LC78622NE) -1/2

Pin No. Pin Name I/O Description

1

DEFI

I

Defect sense signal (DEF) input pin. (Connect to 0V when not used). 2 3 4 5 6 7 8 9

10 11

12, 13

14

15 16 17 18

19, 20

21

TAI

PDO

VVSS

ISET

VVDD

FR

VSS

EFMO

EFMIN

T2

CLV+, CLV-

_

V/P

HFL

TES

TOFF

TGL

JP+, JP-

PCK

I

For PLL. Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V.

O

For PLL. Phase comparator output pin to control external VCO.

–

For PLL. GND pin for built-in VCO. Be sure to connect to 0V.

I

For PLL. Pin to which external resistor adjusting the PD0 output current.

–

For PLL. Power supply pin for built-in VCO.

I

For PLL. Pin for VCO frequency range adjustment.

–

Digital system GND. Be sure to connect to 0V.

O

For slice level control. EFM signal output pin.

I

For slice level control. EFM signal input pin.

I

Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V.

O

Disc motor control output. Three level output is possible using command.

Rough servo or phase control automatic selection monitoring output pin. Rough servo at H.

O

Phase servo at L.

I

Track detect signal input pin. Schmidt input.

I

Tracking error signal input pin. Schmidt input.

O

Tracking OFF output pin.

O

Tracking gain selection output pin. Gain boost at L.

O

Track jump control signal output pin. Three level output is possible using command.

O

EFM data playback clock monitoring pin 4.3218 MHz when phase is locked in.

22

23 24 25 26 27 28 29 30 31

32, 33

34 35 36 37 38

FSEQ

VDD

SL+ SL-

–

PUIN

___ RW

EMPH

C2F DOUT T3, T4

N.C.

MUTEL

LVDD LCHO

LVSS

Sync signal detection output pin. H when the sync signal which is detected from EFM signal and

O

thesync signal which is internally generated agree.

–

Digital system power supply pin.

O

Moves the sled to outer circumference.

O

Moves the sled to inner circumference.

–

Not connected.

I

CD pickup inner switch detection.

O

Read, wright signal.

O

De-emphasis monitor output pin. De-emphasis disc is being played back at H.

O

C2 flag output pin.

O

DIGITAL OUT output pin. (EIAJ format).

I

Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V.

–

Not used. Set the pin to open.

O

L-channel 1-bit DAC. L-channel mute output pin.

–

L-channel 1-bit DAC. L-channel power supply pin.

O

L-channel 1-bit DAC. L-channel output pin.

–

L-channel 1-bit DAC. L-channel GND. Be sure to connect to 0V. 39 40 41 42

RVSS RCHO

RVDD

MUTER

–

R-channel 1-bit DAC. R-channel GND. Be sure to connect to 0V.

O

R-channel 1-bit DAC. R-channel output pin.

–

R-channel 1-bit DAC. R-channel power supply pin.

O

R-channel 1-bit DAC. R-channel mute output pin.

-31-

IC DESCRIPTION -2/3 (LC78622NE) -2/2

Pin No. Pin Name I/O Description

43 44 45 46 47 48 49

XVDD

XOUT

XIN XVSS SBSY EFLG

PW

–

Crystal oscillator power supply pin.

O

Pin to which external 16.9344 MHz crystal oscillator is connected.

I

–

Crystal oscillator GND pin. Be sure to connect to 0V.

O

Subcode block sync signal output pin.

O

C1, C2, single and dual correction monitoring pin.

O

Subcode P, Q, R, S, T, U and W output pin. 50 51

52

53 54 55 56 57 58 59 60 61 62

63

64

SFSY

SBCK

FSX

WRQ RWC

SQOUT

COIN

______

CQCK

RES

T11

16M

4.2M T5

___

CS

T1

O

Subcode frame sync signal output pin. Falls down when subcode enters standby.

I

Subcode read clock input pin. Schmidt input. (Be sure to connected to 0V when not in use.) Pin outputting the 7.35 kHz sync signal which is generated by dividing frequency of crystal

O

oscillator.

O

Subcode Q output standby output pin.

I

Read/write control input pin. Schmidt input.

O

Subcode Q output pin.

I

Command input pin from microprocessor.

I

Command input read clock or subcode read input clock from SQOUT pin

I

LC78622 reset input pin. Set this pin to L once when the main power is turned on.

O

Test signal output pin. Use this pin as open (normally L output).

O

16.9344 MHz output pin.

O

4.2336 MHz output pin.

I

Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Chip select signal input pin with built-in pull-down resistor. Be sure to connect to 0V while it is

I

not controlling. Test signal input pin without built-in pull-down resistor. Be sure to connect to 0V.

I

-32-

IC DESCRIPTION -3/3 (LC867132V-5T98) -1/2

Pin No. Pin Name I/O Description

1

O-RMC/CE

O

CD read/write control output and TU CE.

10 11 12 13 14 15 16 17 18 19 20 21 22

2 3 4 5 6 7 8 9

O-DATA

O-CLK

–

O-CLKSFT

I-HOLD

I-RST

XT1 (IN)

XT2 (OUT)

VSS1

CF1 (IN)

CF2 (OUT)

VDD1

I-ST IND

I-KEYO

I-CD SW

I-KEY1

I-MOTOR

I-REC

I-FM/AM

I-TU DO

O-BASS LED

O

Data output to M62495FP.

O

Output CLK to tuner PLL.

–

Not Connected.

O

Clock shift output of the microcomputer.

I

Hold status detection.

I

Microcomputer reset.

I

Connected to 32.768KHZ crystal oscillator.

O

–

GND.

I

Connected to 6MHZ Ceramic Filter.

O

–

Power supply for microcomputer (+5V).

I

FM STEREO status input.

I

KEY AD input.

I

CD DOOR SW status detection input.

I

KEY AD input.

I

DECK MECHA MOTOR status input.

I

REC status input.

I

FM, AM status input. (Not connected)

I

Data input from tuner PLL.

O

BASS LED ON/OFF control output. (Not connected) 23 24 25 26 27 28 29 30 31 32 33 34 35 36

37 ~ 40

41 42

43 ~ 54

O-QS LED

O-DUBB LED

O-INT I-DRF

I-WRQ

I-REMO

S0-PA0 S1/PA1 S2/PA2 S3/PA3 S4/PA4 S5/PA5 S6/PA6 S7/PA7 S8~S11

VDD3

VSS3

S12~S23

O

Q-Sound LED ON/OFF control output.

O

LED control output used for high-speed dubbing.

O

INT DIODE MATRIX detection output.

I

CD RF level detection input.

I

CD sub-code Q standby input.

I

Remote control input.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

LCD segment output.

O

–

Power supply for microcomputer (+5V).

–

GND.

O

LCD segment output. 55

O-CD LED

O

LED ON/OFF control output for CD functions.

-33-

IC DESCRIPTION -3/3 (LC867132V-5T98) -2/2

Pin No. Pin Name I/O Description

56

O-TU LED

O

LED ON/OFF control output for TU functions. 57 58 59 60

61 ~ 63 64 ~ 66

67 68 69 70 71 72 73 74 75 76 77 78 79

O-TA LED

O-ROCK LED

O-POP LED

O-JAZZ LED

–

COM0-COM2

–

VSS2

VDD2 O-CD ON O-TU ON

O-P.CONT _________

O-H DUBB

O-MUTE

O-MO/ST

O-BEAT CONT

O-QSOUND

O-COIN

I-SQOUT

O

LED ON/OFF control output for TAPE functions. (Not Connected)

O

LED ON/OFF control output for ROCK.

O

LED ON/OFF control output for POP.

O

LED ON/OFF control output for JAZZ.

–

Not connected.

O

LCD common output.

–

Not connected.

–

GND.

–

Power supply for microcomputer (+5V).

O

CD PWR control output.

O

TU PWR control output.

O

Power supply control output.

O

Dubbing speed control output.

O

Main mute output.

O

FM mono/stereo output. (Not connected)

O

BEAT switch over output.

O

Q-Sound ON/OFF output. (Not connected)

O

CD command output.

I

CD sub-code Q input.

80

O-CQCK

O

CLK for CD commands/sub-codes.

-34-

MECHANICAL EXPLODED VIEW - 1/1

36

40

39

38 37

35

8

46

P

64

71

50

G

H

15

24

B

H

66

67

26

13

7

28

51

27

59

M

54

56

55

53

J

20

44

43

17

65

25

29

A

49

J

I

53

F

70

I

53

A

O

53

34

33

O

69

41

31

10

9

5

30

12

16

62

32

11

18

14

19

21

60

61

58

63

N

42

K

L

H

C

K

57

45

47

E

L

68

L

D

N

I

1

2

4

3

6

5

22

23

21

I

52

48

-35-

MECHANICAL PARTS LIST -1/2

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC O MC1001 8A-CT9-006-110 WINDOW CASS L (AS) a O MC1002 8A-CT9-002-110 BOX CASS L (PS) a O MC1003 8A-CT9-007-110 WINDOW CASS R (AS) a O MC1004 8A-CT9-011-110 BTN CD A (ABS) a O MC1005 SF-410-036-80H SPRING-T CASS (SUS304) a O MC1006 8A-CT9-003-110 BOX CASS R (PS) a O MC1007 87-A92-285-010 AC SOCKET COVER a O MC1008 8A-CT9-008-010 WINDOW DISP (AS) a O MC1009 8A-CT6-001-210 CABI FR (PS) LH a O MC1010 8A-CT9-021-010 LENS,POWER (AS) a

X MC1011 8A-CT9-214-010 HT-SINK,MAIN (AL) a O MC1012 8A-CT9-010-110 KEY FUNC (ABS) a ! O MC1013 87-A61-455-010 AC JACK W/SW a O MC1014 8C-NF7-903-110 BTN T-BASS a O MC1015 8A-CT6-913-010 SPRING-P REC B (SUS304) a O MC1016 8A-CT9-212-010 HLDR LENS GEQ(ABS) a O MC1017 8A-CT9-015-110 BTN GEQ (ABS) a O MC1018 SF-430-173-80F OIL DMPR ASS Y CASS. a O MC1018a 8C-CH4-213-010 GEAR OIL DMPR (POM) a O MC1018b 8C-CH4-212-010 BRACKET OIL DMPR (POM) a

CA-DW540 LHSTC O MC1019 8A-CT9-015-110 BTN UOL (ABS) a O MC1020 8A-CT9-012-110 BTN CD B (ABS) a O MC1021 8A-CT9-208-010 HOLDER KEY CASSETTE(SECC 20/2 a O MC1022 8A-CT9-013-110 KEY CASS L (ABS) a O MC1023 8A-CT9-014-110 KEY CASS R(ABS) a O MC1024 8A-CT9-216-010 SPRING-P REC B (SUS304) a O MC1025 8A-CT9-205-110 HOLDER RECORD(ABS) a O MC1026 88-CD6-661-010 BAR ANTTENA HOLDER a O MC1027 SW-F16-F44-29S FFC WIRE 16P (1.0mmpich) a ! O MC1028 8B-CT5-622-010 TRANSFORMER 115/230V DC=12.5V a

O MC1029 88-CHE-210-010 CUSHION CD A a O MC1030 8A-CT9-211-010 HOLDER Q-SOUND (ABS) a O MC1031 8A-CT9-205-210 LCD HOLDER (ABS) a X MC1032 M8-8ZK-390-070 KSM-213CDM a O MC1033 8A-CT9-017-110 KNOB RTRY MIC (ABS) a O MC1034 8A-CT9-204-010 HLDR,POWER (ABS) a O MC1035 SF-440-387-20H RUBBER RING (RUBBER) a O MC1036 8B-CH4-223-010 BASE CHUCK N (ABS) a O MC1037 87-036-368-010 MAGNET (MAGNET) a O MC1038 86-CT9-222-010 MAGNET PLATE (SECC 20/20) (SE a

CA-DW540 LHSTC O MC1039 86-CD4-225-110 HLDR,CHUCK A (ABS) a O MC1040 SF-230-105-00Z BOX CD (HIPS) a O MC1041 SV-LOR-YP0-46Y LCD a O MC1042 87-A92-048-010 ANT,ROD a O MC1043 87-036-389-010 PUSH LOCK SW a O MC1043 87-A92-112-010 PUSH LOCK SW a O MC1044 8A-CT6-204-010 CHAS CD a O MC1045 8B-CTA-029-110 HOLDR CORD (PS) a O MC1046 SF-310-006-70H SPR-T, CD (SUS304) a O MC1047 86-CT9-118-210 (PS) CABI SPRK REAR R a

O MC1047 86-CT9-117-010 CABINET SKP REAR L (HIPS) a O MC1047a SF-470-000-40F WOOD HOLDER a O MC1048 SF-110-004-50W PPK GRILL (STEEL) a O MC1048 SF-110-004-60W SPRK GRILLE (SECEP) a O MC1049 88-CH6-019-110 PANEL CD (ABS) a O MC1050 SF-430-173-90F OIL DMPR ASS Y CD a O MC1050a 8C-CH4-213-010 GEAR OIL DMPR (POM) a O MC1050b 8C-CH4-212-010 BRACKET OIL DMPR (POM) a X MC1051 8A-CT9-622-010 POWER PWB U/D a O MC1052 SF-130-100-30Z SPRK PANEL L (HIPS) a

CA-DW540 LHSTC O MC1052 SF-130-100-40Z SPRK PANEL R (HIPS) a X MC1053 SB-F01-606-40D MAIN PWB 2B 245x249mm a O MC1054 86-CT9-213-010 SPRING-C BATTERY (-) (SUP-KM) a O MC1055 8A-CT9-207-010 HOLDER ANTENNA (SPTE) a O MC1056 86-CT9-223-010 FOOT CUSHION(EVA)(POROM) a O MC1057 8A-CT9-212-010 SPRING-C BATTERY LINK(SUP-KM) a O MC1058 8A-CT6-036-010 CABI REAR (LH) (PS) a O MC1059 8Z-CT9-076-110 HAND ARM (PS) a O MC1060 8Z-CT9-077-110 COVER HAND (PS) a O MC1061 8Z-CT9-075-110 LID BATT (PS) a

O MC1062 SF-430-118-00J LENS Q-SOUND (AS) a O MC1063 8A-CT6-630-010 SPEAKER 2.7ohm a O MC1064 SF-430-094-90J CHAS, TUN (ABS) a X MC1065 SZ-ZM2-PR3-NC1 CASS DECK ASS Y ZZM-2PR3NC1 a O MC1066 8A-CT6-627-010 CONNECTOR HOUSING 1P a X MC1067 8A-CDB-628-010 WIRE ASS Y FM-ANT 260mm #26 a O MC1068 8Z-CT6-646-010 SPEAKER CORD L=2000mm a O MC1069 8Z-CT9-641-010 CONNECTOR ASS Y 2P a O MC1070 8A-CT9-215-010 PLATE REC A (SUS304) a O MC1070 8A-CT9-215-020 PLATE REC A (SUS304) a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-36-

MECHANICAL PARTS LIST -2/2

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC O MC1071 87-A91-370-010 POWER VOLTAGE SW a O MC1A ST-BM0-318-P0C TAPPING SCREW ,3x18 a O MC1B 87-254-097-410 TAPPING SCREW,3x12 ZMC-3 a O MC1C 87-721-097-410 TAPPING SCREW 3x12 a O MC1D 87-721-095-410 SCREW ,3x8 NI a O MC1E 87-067-566-010 SELF-TAPPING SCREW , 3x12 a O MC1F 87-CDA-222-010 SEL-TAPPING SCREW WITH WASHER a O MC1G 87-352-075-210 TAPPING SCREW (BIND H.D) ,2.6 a O MC1H 87-B10-365-010 TAPPING SCREW,3x10 a O MC1I 87-741-097-410 TAPPING SCREW ,3x12 a

O MC1J 8A-CK4-223-010 SCREW CD (SUS-304) a O MC1K 87-751-104-410 SELF-TAPPING SCREW,3x30 a O MC1L 87-B10-364-010 3x16 (TAPTITE SCREW TYPE-P) a O MC1M SF-440-071-50S WASHER (FIBER PAPER),8x3.2x1 a O MC1N 87-751-095-410 TAPPING SCREW , 3x8 a O MC1O 87-761-095-410 TAPPING SCREW,3x8 ZMC-3 a O MC1P ST-PM0-312-P1C TAPPING SCREW ,3x12 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

COLOR NAME TABLE -1/1

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green

LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange PT Transparent Pink

LA Aqua Blue GL Light Green HT Transparent Gray

HM Metallic Gray NH Champagne Gold M Wood Pattern

-37-

TAPE MECHANISM EXPLODED VIEW - 1/1 <ZZM-2 PR3NC1>

54

60

61

A

2

18

21

20

13

b

24

22

60

23

54

6

5

28

59

27

25

26

55

29

22

21

20

a

30

4

3

6

5

1

59

46

45

44

53

17

16

14

13

19

18

24

27

26

25

28

B

29

42

55

47

14

19

17

16

38

33

37

62

A

23

31

10

9

57

58

12

11

8

7

43

34

b

1

51

2

a

12

4

3

1

11

10

9

8

7

57

56

40

53

39

48

50

49

51

52

15

47

46

44

45

43

41

36

40

33

37

32

34

1

35

38

58

39

-38-

TAPE MECHANISM PARTS LIST -1/1 <ZZM-2 PR3NC1>

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

ZZM-2 PR3NC1 O ST1001 8Z-ZM1-254-410 SPR-C,REEL R a O ST1002 8Z-ZM1-225-110 GEAR,REEL R a O ST1003 8Z-ZM1-289-010 SPR-C,AUTO SENSOR C a O ST1004 8Z-ZM1-217-110 LEVER,AUTO SENSOR a O ST1005 8Z-ZM1-212-210 LEVER,T-UP a O ST1006 8Z-ZM1-245-310 SPR-T,AUTO a O ST1007 8Z-ZM1-236-010 CLR,SLIP FF/REW a O ST1008 8Z-ZM1-288-010 SPR-C,FF/REW C a O ST1009 8Z-ZM2-213-010 GEAR,SLIP FR A ZZM-2 a O ST1010 8Z-ZM1-269-010 FELT,FF/REW 2 a

O ST1011 8Z-ZM1-238-110 GEAR,SLIP FF/REW B 2 a O ST1012 8Z-ZM1-237-110 LEVER,FF/REW 2 a O ST1013 8Z-ZM1-209-810 LEVER,PAUSE a O ST1014 8Z-ZM1-218-410 LEVER,E-LOCK H a O ST1015 8Z-ZM2-210-010 LEVER,BRIDGE a O ST1016 8Z-ZM1-244-210 SPR-T,T-UP a O ST1017 8Z-ZM1-286-010 SPR-T,PINCH C a O ST1018 8Z-ZM1-291-010 ROLLER ASSY,PINCH Y a X ST1018a 8Z-ZM1-292-010 CLR,ROLLER Y a X ST1018b 8Z-ZM1-293-010 ROLLER,PINCH Y a

ZZM-2 PR3NC1 O ST1019 8Z-ZM1-221-310 LEVER,PINCH a O ST1020 8Z-ZM1-205-510 LEVER,PLAY a O ST1021 8Z-ZM1-248-310 SPR-T,BRG a O ST1022 87-A90-403-210 HEAD,RPH MS15R a O ST1023 84-ZM2-227-310 SPR-C,AZIMUTH a O ST1024 8Z-ZM1-216-210 LEVER,AUTO a O ST1025 8Z-ZM1-246-110 SPR-T,AUTO 2 a O ST1026 8Z-ZM2-214-110 GEAR,IDL REW ZZM-2 a O ST1027 8Z-ZM2-212-110 LEVER,STOP ZZM-2 a O ST1028 8Z-ZM1-207-010 LEVER,FF a

O ST1029 8Z-ZM1-206-010 LEVER,REW a O ST1030 8Z-ZM1-211-210 LEVER,REC 2 a O ST1031 87-A91-819-010 HEAD,EH 2NSS-2200 a O ST1032 8Z-ZM2-218-010 LEVER,REC LOCK ZZM-2 a O ST1033 87-A91-492-010 SW,LEAF MSW18560 a O ST1034 8Z-ZM1-226-010 GEAR,REEL L a O ST1035 8Z-ZM1-241-310 SPR-T,PLAY a O ST1036 8Z-ZM1-220-110 LEVER,REC SENSOR a O ST1037 8Z-ZM1-287-010 SPR-T,FR C a O ST1038 8Z-ZM1-242-410 SPR-T,FF/REW a

ZZM-2 PR3NC1 O ST1039 8Z-ZM3-244-110 GEAR,CAM TD20 a O ST1040 8Z-ZM1-232-010 GEAR,IDL FF/REW a O ST1041 8Z-ZM1-290-010 FLY-WHL ASSY,ZZM-1 a X ST1041a 8Z-ZM3-228-210 FLY-WHL,M3 a X ST1041b 8Z-ZM1-267-110 SHAFT,CAPSTAN 2 a O ST1042 8Z-ZM2-217-010 SPR-T,PLAY 2 a O ST1043 8Z-ZM1-228-010 GEAR,SLIP T-UP B a O ST1044 8Z-ZM1-265-010 FELT,T-UP a O ST1045 8Z-ZM1-227-010 GEAR,SLIP T-UP A a O ST1046 8Z-ZM1-251-310 SPR-C,T-UP SLIP a

O ST1047 8Z-ZM1-243-410 SPR-T,STOP/PAUSE a O ST1048 87-A91-532-010 MOT,MS15U2LW1A a O ST1049 8Z-ZM1-235-010 PULLEY,MOT a O ST1050 8Z-ZM2-216-010 BELT,MAIN M a O ST1051 8Z-ZM1-294-010 SPR-P,CAS 3 a O ST1052 8Z-ZM2-201-810 CHAS ASSY,ZZM-2 a X ST1052a 8Z-ZM2-202-810 CHAS ASSY,OUT-SERT ZZM-2 a X ST1052b 8Z-ZM2-203-310 CHAS,ZZM-2 a X ST1052c 8Z-ZM1-268-010 BRG,METAL a O ST1053 8Z-ZM1-255-410 SPR-T,E-LOCK a

ZZM-2 PR3NC1 O ST1054 8Z-ZM2-219-110 LEVER,E-OPEN ZZM-2 a O ST1055 8Z-ZM1-214-410 LEVER,LOCK a O ST1056 8Z-ZM2-230-010 FLY-WHL ASSY,ZZM-2 a X ST1056a 8Z-ZM2-211-310 FLY-WHL,ZZM-2 a X ST1056b 8Z-ZM1-267-110 SHAFT,CAPSTAN 2 a O ST1057 8Z-ZM1-257-210 SPR-C,F/R a O ST1058 8Z-ZM1-275-010 W-L,1.47-4-0.25 a O ST1059 87-B10-301-010 W-L,1.63-3.2-0.5 SLIT a X ST1060 87-450-411-010 TERMINAL,LB 1 a X ST1061 89-930-090-110 WIRE,UB0-9-3 a

X ST1062 89-931-080-110 WIRE,UB1-8-3 a O ST1A 84-ZM2-252-010 S-SCREW,AZI-2-6.4 C a O ST1B 8Z-ZM2-220-110 V+2.6 ZZM-2 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-39-

CD MECHANISM EXPLODED VIEW -1/1 <KSM-213CDM>

6

2

COVER

5

1

A

4

3

-40-

CD MECHANISM PARTS LIST -1/1 <KSM-213CDM>

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

KSM-213 CDM O SC1001 9X-262-620-210 MOTOR CHASSIS ASSY(MB) a O SC1002 92-626-907-010 GEAR(A)(S) a O SC1003 9X-262-576-910 MOTOR GEAR ASSY a O SC1004 92-626-908-010 SLED SHAFT a O SC1005 92-627-003-020 GEAR(B)(RP) a O SC1006 87-A90-468-010 PICK UP KSS-213C a O SC1A 97-621-255-150 SCREW,+P2-3 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-41-

OTHER PARTS LIST -1/2

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

CA-DW540 LHSTC X 8Z-CT9-646-010 LEAD WIRE 2P a X 8Z-CT9-643-010 WIRE ASS Y 140mm BLK a X 8Z-CT9-642-010 WIRE ASS Y 140mm RED a X 8Z-CT9-645-010 WIRE ASS Y 140mm WHT a X 87-B40-095-010 BAG, PV, 0.04-500-550 PL (PE) a X 87-051-183-010 BAG,PV 0.03-120-280 (PE) a X 8A-CT9-852-010 CUSHION BOTTOM C (EPS) a X 8A-CT9-853-010 CUSHION TOP C (EPS) a X 87-B40-086-010 POLYBAG FOR I/B 0.04x230x400z a X 8A-CT6-855-010 CTN PRINTED 540LHSTC a

X SF-440-014-40S HIMERON (30x10x1t) a X 94-875-574-010 MIRROR SHEET 0.31x650x450 (PE a X ST-U10-530-H09 UL SUMI-TUBE 5x30mm a X SF-440-367-40X LABEL SPKR 2.7 OHM a X 88-CD5-608-010 HIMIRON (60x10x0.35) a X 87-B40-281-010 LABEL BAR-CODE A 35x8 a X SF-430-081-60S PCC SHEET 3X3x0.4 a X SF-430-088-80S PVC SHEET 3x3x0.1 (PVC) a X SF-440-111-10J ROUND LABEL(PAPER) a X 8A-CT6-203-010 SH SHILD a

CA-DW540 LHSTC X 88-ZA1-605-010 SHIELD CASE a X 8Z-ZA1-605-010 SHIELD CASE IFT CAP CASE a X SF-440-109-00S SPONGE 15*7*5 a X 87-057-995-010 LABEL CAUTION EFSD a X 87-057-961-010 LABEL CAUTION TRIANGLE a X 8A-CT6-976-010 LBL POP LHSTL a X 8A-CT6-977-010 LBL POP LHSTR a X SF-440-465-90D LBL SPEL LH a X 87-B50-056-010 SH,CAUTION AC VOLTAGE a X SF-440-109-00S SPONGE 15*7*5 a

X 8Z-CT9-644-010 WIRE 9+110+9=128mm AWG22/UL16 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-42-

OTHER PARTS LIST -2/2 <ZZM-2 PR3NC1>

! = ! SAFTY PARTS C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

ZZM-2 PR3NC1 X 82-ZM3-987-010 BAG,PV 0.04-300-210 a

All components used on this model at the production line are shown in this service manual. However, please note that not all components will be available as spare parts for after-sales service. Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers. Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-43-

Aiwa CA-DW540, CA-DW541 Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual